Error-proof detection equipment for impassable drilling

Abstract

The utility model discloses a mistake-proofing detection device for impassable drill holes, which belongs to the technical field of drill hole detection and comprises a gas source device used for outputting gas, the gas source device is fixedly connected with a pressure gauge and a plugging plate through a three-way pipeline, a first end of the three-way pipeline is fixedly connected with a gas outlet of the gas source device in a sealing manner, and a second end of the three-way pipeline is fixedly connected with a gas outlet of the plugging plate. The second end of the three-way pipeline is fixedly and hermetically connected with the pressure gauge, the third end of the three-way pipeline is fixedly and hermetically connected with the plugging plate, the plugging plate is provided with an exhaust port, and the plugging plate is fixedly provided with a sealing gasket surrounding the exhaust port. According to the utility model, an air pressure detection mode is adopted, man-made misjudgment is avoided, and detection precision is improved; the device can be integrated to a production line to realize automatic detection and improve production efficiency; moreover, the device is low in cost, is suitable for the rapid detection of a large batch of machined workpieces, is high in convenience, and only needs to press the plugging plate on a to-be-detected workpiece.

Description

Technical Field

[0001] This utility model belongs to the field of borehole inspection technology, specifically relating to a fault-prevention inspection device for boreholes that fail to pass through. Background Technology

[0002] In the machining industry, it is usually necessary to ensure that the holes in parts are clear to meet assembly or fluid flow requirements. Currently, the commonly used inspection method is manual visual inspection: the operator uses their vision to check whether the drilled holes are clear. This method is simple, but it is easily affected by lighting conditions, operator experience, and fatigue, and is prone to misjudgment.

[0003] Therefore, it is necessary to propose a fault-proofing detection device for borehole blockages in order to solve the above problems. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide a fault-prevention detection device for drilling holes that fail to pass through, in order to solve the problem of human error in the detection of hole penetration on parts in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model provides a fault-prevention detection device for drilling blockages, including a gas source device for outputting gas. The gas source device is fixedly connected to a pressure gauge and a sealing plate via a three-way pipe. The first end of the three-way pipe is fixedly and sealed to the gas outlet of the gas source device, the second end of the three-way pipe is fixedly and sealed to the pressure gauge, and the third end of the three-way pipe is fixedly and sealed to the sealing plate. The sealing plate is provided with an exhaust port, and a sealing gasket is fixedly provided on the sealing plate around the exhaust port.

[0007] Furthermore, an exhaust pipe is fixedly installed on the sealing plate, and an exhaust port connected to a tee pipe is provided on the exhaust pipe. A sealing block is slidably connected to the exhaust pipe and fitted on the exhaust pipe. A sealing gasket is fitted on the sealing block, and an elastic element is fixedly connected between the sealing block and the sealing plate on the side of the sealing block near the sealing plate.

[0008] Furthermore, the sealing block is frustum-shaped, and the sealing block is axially provided with a through hole that mates with the exhaust pipe, and the exhaust pipe is slidably connected in the through hole.

[0009] Furthermore, the sealing plate is provided with a groove, the exhaust pipe is coaxially arranged with the groove, and the sealing block is provided with a slide block near the end of the sealing plate, which is fixedly connected to the sealing block as a whole, and the slide block is slidably connected to the groove.

[0010] Furthermore, the slide is connected to the groove key.

[0011] Furthermore, the tee pipe is threadedly sealed to the gas source device, pressure gauge, and sealing plate.

[0012] Furthermore, the elastic element includes an elastic pad.

[0013] The beneficial effects of this utility model are as follows:

[0014] This invention uses a pneumatic pressure detection method to avoid human error and improve detection accuracy; it can be integrated into the production line to achieve automatic detection and improve production efficiency; it is also low-cost, suitable for rapid detection of mass-produced workpieces, and highly convenient, requiring only the sealing plate to be pressed onto the workpiece to be tested.

[0015] Other advantages, objectives, and features of this invention will be set forth in the following description and will be apparent to those skilled in the art to some extent, or may be learned by practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description

[0016] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration:

[0017] Figure 1 This is a schematic diagram of the error-proofing detection device according to Embodiment 1 of this utility model;

[0018] Figure 2 This is a schematic diagram of the error-proofing detection device according to Embodiment 2 of this utility model;

[0019] Figure 3 This is a cross-sectional view of the sealing plate structure of the error-proofing detection device according to Embodiment 2 of this utility model.

[0020] The following are the markings in the attached diagram: 1. Air source device; 2. Tee pipe; 3. Pressure gauge; 4. Sealing plate; 401. Exhaust port; 402. Sealing gasket; 403. Sealing block; 404. Elastic element; 405. Groove; 406. Slide seat; 5. Workpiece to be tested; 501. Hole to be tested. Detailed Implementation

[0021] Example 1, as Figure 1As shown, this utility model provides a fault-prevention detection device for drilling blockages, comprising: a gas source device 1 for outputting gas, wherein the gas source device 1 is fixedly connected to a pressure gauge 3 and a sealing plate 4 via a three-way pipe 2, wherein the first end of the three-way pipe 2 is fixedly and sealed to the gas outlet of the gas source device 1, the second end of the three-way pipe 2 is fixedly and sealed to the pressure gauge, and the third end of the three-way pipe 2 is fixedly and sealed to the sealing plate 4, wherein the sealing plate 4 is provided with an exhaust port 401, and a sealing gasket 402 is fixedly provided on the sealing plate 4 surrounding the exhaust port 401.

[0022] In this embodiment, the sealing plate 4 is pressed onto the workpiece 5 to be tested, so that the exhaust port 401 corresponds to the test hole 501 on the workpiece 5. The hole is sealed by the sealing gasket 402. Then, the air source device 1 is turned on, allowing gas to be injected into the test hole 501 through the three-way pipe 2. The pressure change of the pressure gauge 3 is monitored. If the pressure remains unchanged, it indicates that the gas can pass smoothly, and the hole is determined to be drilled through. If the pressure rises, the hole is determined to be not fully drilled. The diameter of the exhaust port 401 is smaller than the diameter of the test hole 501.

[0023] This solution employs pneumatic detection to avoid human error and improve detection accuracy. It can be integrated into the production line for automated detection, increasing production efficiency. It is also low-cost, suitable for rapid detection of mass-produced workpieces, and highly convenient. Simply press the sealing plate 4 onto the workpiece 5 to be tested. For single workpieces, manual pressing can be used; for batch testing of multiple workpieces, a drive mechanism for outputting linear motion can be used. The output end of the drive mechanism is fixedly connected to the end of the sealing plate 4 furthest from the workpiece 5, causing the drive mechanism to move the sealing plate 4 closer to the workpiece 5. The drive mechanism includes, but is not limited to, conventional technologies in the field such as pneumatic cylinders, hydraulic cylinders, and electric cylinders.

[0024] The three-way pipe 2 is threadedly sealed to the gas source device 1, pressure gauge 3, and sealing plate 4 to facilitate installation and disassembly.

[0025] Example 2, as Figure 2-3As shown, this utility model provides a fault-prevention detection device for borehole blockage, comprising: a gas source device 1 for outputting gas, wherein the gas source device 1 is fixedly connected to a pressure gauge 3 and a sealing plate 4 via a three-way pipe 2, wherein the first end of the three-way pipe 2 is fixedly and sealed to the outlet of the gas source device 1, the second end of the three-way pipe 2 is fixedly and sealed to the pressure gauge, and the third end of the three-way pipe 2 is fixedly and sealed to the sealing plate 4, wherein the sealing plate 4 is provided with an exhaust port 401, and a sealing gasket 402 is fixedly provided around the exhaust port 401 on the sealing plate 4; wherein the sealing plate 4 is provided with an exhaust pipe, the exhaust pipe is provided with an exhaust port 401 communicating with the three-way pipe 2, a sealing block 403 is slidably connected to the exhaust pipe and sleeved on the exhaust pipe, the sealing block 403 is sleeved with the sealing gasket 402, and an elastic element 404 is fixedly connected between the sealing block 403 and the sealing plate 4 on the side of the sealing block 403 near the sealing plate 4, the elastic element 404 including but not limited to a spring and an elastic pad.

[0026] In this embodiment, the operation method is the same as in Embodiment 1. The difference is that in this embodiment, the sealing gasket 402 is fixedly set on the sealing block 403. When the sealing plate 4 is pressed on the workpiece 5 to be tested, the sealing block 403 is made to fit more tightly with the workpiece 5 to be tested through the action of the elastic element 404, so as to improve the sealing effect.

[0027] The sealing block 403 is frustum-shaped and has an axially arranged through hole that mates with the exhaust pipe, which is slidably connected within the through hole. This design sets the sealing block 403 in a frustum shape, with its short-diameter end abutting against the test hole 501. This facilitates the positioning of the exhaust pipe and the test hole 501, adapts to test holes 501 of different diameters, increasing its applicability, and ensures that the sealing gasket 402 abuts against the inner wall of the test hole 501, improving the sealing effect.

[0028] The sealing plate 4 has a groove 405, and the exhaust pipe is coaxially arranged with the groove 405. The long-diameter end of the sealing block 403 is provided with a slide 406 that is fixedly connected to the sealing block 403. The slide 406 is keyed to the groove 405. This solution, by setting the slide 406 to cooperate with the groove 405, firstly ensures the stability of the sliding of the sealing block 403; secondly, by setting the slide 406 and ensuring that the sealing gasket 402 is only fitted on the sealing block 403, the sliding friction between the slide 406 and the groove 405 is reduced.

[0029] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A fault-prevention detection device for borehole blockages, comprising a gas source device for outputting gas, characterized in that: The gas source device is fixedly connected to a pressure gauge and a sealing plate via a three-way pipe. The first end of the three-way pipe is fixedly and sealed to the gas outlet of the gas source device, the second end of the three-way pipe is fixedly and sealed to the pressure gauge, and the third end of the three-way pipe is fixedly and sealed to the sealing plate. The sealing plate is provided with an exhaust port, and a sealing gasket is fixedly provided on the sealing plate around the exhaust port.

2. The error-proofing detection device for borehole blockage as described in claim 1, characterized in that: An exhaust pipe is fixedly installed on the sealing plate. An exhaust port connected to a tee pipe is provided on the exhaust pipe. A sealing block is slidably connected to the exhaust pipe and fitted on the exhaust pipe. A sealing gasket is fitted on the sealing block. An elastic element is fixedly connected between the sealing block and the sealing plate on the side of the sealing block near the sealing plate.

3. The error-proofing detection device for borehole blockage as described in claim 2, characterized in that: The sealing block is frustum-shaped, and the sealing block has an axially arranged through hole that mates with the exhaust pipe, with the exhaust pipe slidably connected in the through hole.

4. The error-proofing detection device for borehole blockage as described in claim 3, characterized in that: The sealing plate is provided with a groove, the exhaust pipe is coaxially arranged with the groove, and the sealing block is provided with a sliding seat that is fixedly connected to the sealing block at the end near the sealing plate. The sliding seat is slidably connected to the groove.

5. The error-proofing detection device for borehole blockage as described in claim 4, characterized in that: The slide block is connected to the groove key.

6. The error-proofing detection device for borehole blockage as described in claim 1, characterized in that: The tee pipe is threaded and sealed to the gas source device, pressure gauge, and sealing plate.

7. The error-proofing detection device for borehole blockage as described in claim 2, characterized in that: The elastic element includes an elastic pad.

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