Rapid crimping splicing sleeve

Abstract

The utility model relates to the field of wire splicing equipment, in particular to a quick crimping splicing sleeve, which comprises a splicing sleeve body, and a gasket is crimped and fixed in the middle of the interior of the splicing sleeve body. Two liner tube structures used for sleeving the outer side of a wire are arranged in the splicing sleeve body in a matched manner, and the two liner tube structures are oppositely arranged on the two sides of the gasket in a matched manner. According to the splicing sleeve for rapid crimping, the gasket is crimped and fixed in the middle of the interior of the splicing sleeve body, and the liner tube structure takes the gasket as a reference, so that the position of a lead inserted into the splicing sleeve body can be accurately determined, the positioning accuracy and efficiency are improved, the crimping offset condition caused by the inaccurate insertion position is avoided, and the splicing sleeve for rapid crimping is convenient to use. The stability and the consistency of the crimping process are ensured, so that the stress of each part after crimping can be uniformly distributed, and the condition that the lead is damaged due to non-uniform stress in the long-term operation process is reduced.

Description

Technical Field

[0001] This utility model relates to the field of wire splicing equipment, and more specifically, to a splicing tube for quick crimping. Background Technology

[0002] In the field of power transmission, conductor splicing is a crucial task, as its quality directly affects the safe and stable operation of the power system. Traditional carbon fiber composite conductors and steel-cored aluminum stranded wires typically use splicing conduits consisting of two parts: a steel tube for crimping the steel core and an outer aluminum tube. During conductor splicing, specific procedures must be strictly followed. First, the steel core of the conductor must be accurately placed inside the steel tube for crimping. This step requires highly skilled and experienced personnel to ensure a secure connection between the steel core and the tube. Next, the aluminum wire is crimped, placed inside the outer aluminum tube. Specific construction techniques can be found in relevant standard documents.

[0003] Traditional splicing pipe installation is complex and requires a high level of expertise from the installers. The process involves multiple steps and precise operations; any deviation in any step can affect the splice quality. In actual installation, it's difficult to ensure perfect symmetry between the two ends of the conductor when inserting into the splice pipe. Due to a lack of effective positioning methods, installers often rely on experience and visual judgment to determine the insertion position. If the insertion positions of the two ends are asymmetrical, the crimped conductors will experience uneven stress. During power line operation, this uneven stress can lead to localized stress concentration in the conductors, accelerating aging and damage, and significantly increasing the risk of line failure. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a fast crimping splice tube.

[0005] The technical solution adopted in this utility model is:

[0006] A quick-press splice tube includes: a splice tube body, with a gasket crimped and fixed in the middle inside the splice tube body; and two liner structures for fitting onto the outside of the wire are disposed inside the splice tube body, with the two liner structures arranged opposite to each other on both sides of the gasket.

[0007] Furthermore, the grooves inside the liner structure are bonded with a diamond abrasive anti-slip layer formed of diamond abrasive.

[0008] Furthermore, the corundum is bonded to the groove of the liner structure using high-temperature resistant epoxy resin.

[0009] Furthermore, the liner structure includes: two liner bodies that are arranged in a relatively mating manner, each liner body having a snap-fit ​​structure and a slot structure at both ends; when the two liner bodies are mated and fastened to the outside of the conductor, the snap-fit ​​structure and slot structure of the two liner bodies engage with each other.

[0010] Furthermore, the outer sides of the snap-fit ​​structure and the slot structure that mate the two liner bodies form a draft angle.

[0011] Furthermore, the liner body is a semi-circular tube.

[0012] Furthermore, the liner body is made of aluminum tubing.

[0013] Furthermore, the liner structure also includes: an O-ring; a semi-annular groove is provided on the outer ring surface of the liner body, and the O-ring is fitted into the annular groove formed by the two semi-annular grooves when the two liner bodies are joined.

[0014] Furthermore, the connecting pipe body includes: a straight pipe body and a tapered pipe body integrally formed at both ends of the straight pipe body, the straight pipe body and the tapered pipe body having the same inner diameter; the outer diameter of the tapered pipe body gradually increases from the end away from the straight pipe body to the end closer to the straight pipe body.

[0015] Furthermore, the end of the tapered tube away from the straight tube has a rounded corner.

[0016] As can be seen from the above solution, the beneficial effects of this utility model are as follows:

[0017] In this invention, a quick-crimping splice tube is constructed by pressing a fixed gasket into the middle of the splice tube body. The liner structure uses the gasket as a reference to accurately determine the position of the wire inserted into the splice tube body, improving the accuracy and efficiency of positioning. This avoids crimping offset caused by inaccurate insertion position, ensuring the stability and consistency of the crimping process. It also ensures that the stress on each part is evenly distributed after crimping, reducing the risk of damage to the wire due to uneven stress during long-term operation.

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 A schematic diagram of a quick-pressing splice tube provided for an embodiment of this utility model;

[0021] Figure 2A schematic diagram of the splice tube body provided in an embodiment of this utility model;

[0022] Figure 3 A schematic diagram showing the connection between the liner structure and the O-ring provided in this embodiment of the utility model;

[0023] Figure 4 Schematic diagram of the liner structure provided in the embodiment of this utility model Figure 1 ;

[0024] Figure 5 Schematic diagram of the liner structure provided in the embodiment of this utility model Figure 2 ;

[0025] Figure 6 A schematic diagram of the liner body provided in an embodiment of this utility model;

[0026] Figure 7 A front view of the gasket provided in an embodiment of this utility model;

[0027] Figure 8 A side view of the gasket provided in an embodiment of this utility model;

[0028] Icons: 1. Connecting pipe body; 110. Straight pipe body; 120. Gasket; 2. Liner structure; 3. Liner body; 310. Snap-fit ​​structure; 320. Snap-slot structure; 4. O-ring. Detailed Implementation

[0029] To ensure a clear and complete description of the technical solutions in the embodiments of this utility model below, in conjunction with the accompanying drawings, it is evident that the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0031] Example 1

[0032] Please see Figures 1-8 This utility model provides a quick-press splice tube, including: a splice tube body 1, with a gasket 2 pressed and fixed in the middle inside the splice tube body 1; two liner structures 3 are provided inside the splice tube body 1 for fitting on the outside of the wire, and the two liner structures 3 are arranged opposite to each other on both sides of the gasket 2.

[0033] The working principle and technical effects of the above technical solution are as follows:

[0034] In this invention, a quick-crimping splice tube has a gasket 2 fixedly crimped in the middle inside the splice tube body 1. During the crimping of two conductors, two liner structures 3 are respectively fitted onto the outside of the conductors. The liner structures 3 containing the conductors are then inserted into the splice tube body 1. Because the gasket 2 is fixed in position, the liner structures 3, using the gasket as a reference, can accurately determine the position of the conductor insertion into the splice tube body 1. Construction personnel do not need to rely on experience or visual judgment to determine the conductor insertion position, thus effectively improving the accuracy and efficiency of positioning. This allows the two liner structures 3 and the fitted conductors to be accurately inserted into the splice tube body 1 according to the preset position. During the crimping process, the conductor position is effectively constrained, thus avoiding crimping offset caused by inaccurate insertion position, ensuring the stability and consistency of the crimping process. Because the conductor insertion position is accurate, the stress on each part can be evenly distributed after crimping, avoiding localized stress concentration. This effectively reduces damage to the conductors caused by uneven stress during long-term operation, improves the mechanical and electrical performance of the conductor splice, and ensures the stable operation of the power line.

[0035] The inner groove of the liner structure 3 is bonded with a corundum anti-slip layer formed of corundum. The corundum is bonded to the groove of the liner structure 3 using high-temperature resistant epoxy resin. This corundum anti-slip layer effectively increases the friction between the liner structure 3 and the conductor under pressure. This increased friction makes the connection between the conductor and the liner structure 3 tighter and more stable, significantly improving the gripping force of the splice. In practical use, the conductor is less likely to detach from the splice, ensuring the reliability of conductor connections in power transmission lines and reducing faults and safety hazards caused by loose conductors. Especially in power lines operating under complex conditions such as vibration and tension, the higher gripping force helps maintain conductor stability within the splice. For example, in windy outdoor environments or industrial sites with mechanical vibration, the enhanced friction can resist the influence of external factors on the conductor connection, ensuring continuous and stable power transmission. Emery, with its high hardness and excellent wear resistance, acts as an anti-slip layer, resisting frictional loss between the conductor and the liner during long-term use and ensuring the long-term stability of its performance. The emery is bonded to the cable tray within the liner structure using high-temperature resistant epoxy resin. This high-temperature epoxy resin maintains excellent adhesion at high temperatures, ensuring the emery anti-slip layer is firmly attached to the inner wall of the liner. During power transmission, conductors may heat up due to current flow, especially under overload or short-circuit conditions, where the temperature can rise significantly. The high-temperature resistance of the emery anti-slip layer prevents it from detaching or failing under high-temperature conditions, ensuring the connector operates normally in various temperature environments.

[0036] Example 2

[0037] Please see Figures 1-8 This utility model provides a quick-pressing splice tube, in which the liner structure 3 includes: two liner bodies 310 arranged opposite to each other, each liner body 310 having a snap-fit ​​structure 320 and a slot structure 330 at both ends; when the two liner bodies 310 are butted and fastened to the outside of the wire, the snap-fit ​​structure 320 and the slot structure 330 of the two liner bodies 310 engage with each other. The snap-fit ​​structure 320 and the slot structure 330 of the two liner bodies 310 form a draft angle on their outer sides. The liner body 310 is a semi-circular tube. The liner body 310 is an aluminum tube.

[0038] The working principle and technical effects of the above technical solution are as follows:

[0039] When fixing the conductor, the two liner bodies 310 are joined together from both sides of the conductor, so that the snap-fit ​​structure 320 of one liner body 310 and the slot structure 330 of the other liner body 310 engage with each other. Due to the snap-fit ​​and slot design, the two liner bodies 310 can be firmly connected together to form a complete liner structure that fits over the conductor. Through the engagement of the snap-fit ​​structure 320 and the slot structure 330, the two liner bodies 310 can be quickly and easily joined and fastened to the outside of the conductor without the need for additional tools or complicated installation steps, which greatly improves installation efficiency and reduces labor costs. A draft angle is formed on the outside of the snap-fit ​​structure 320 and the slot structure 330 of the two liner bodies 310, that is, a concave-convex clearance is formed on the outside of the snap-fit ​​structure 320 and the slot structure 330 of the two liner bodies 310, which makes it easier for the product to be separated from the mold during the mold manufacturing process.

[0040] The liner body 310 is designed as a semi-circular tube. When two semi-circular tubes are joined together, they can form a complete circular tube, which can effectively wrap the wire and provide all-round protection. The liner body 310 is made of aluminum tube. Aluminum has good electrical conductivity, thermal conductivity and corrosion resistance. Good electrical conductivity can shield electromagnetic interference to a certain extent and protect the stable transmission of signals inside the wire. Thermal conductivity helps to dissipate the heat generated by the wire and prevent the wire from being damaged due to overheating. Corrosion resistance ensures that the liner can be used for a long time under different environmental conditions, extending the service life of the liner and the wire.

[0041] Furthermore, the snap-fit ​​mechanism of the buckle structure 320 and the slot structure 330 ensures that the two liner bodies 310 are firmly connected, guaranteeing that the liner structure 3 will not easily separate during use, thus providing stable protection and support for the conductor.

[0042] The liner structure 3 also includes an O-ring 4. A semi-annular groove is provided on the outer ring surface of the liner body 310. The O-ring 4 is fitted into the annular groove formed by the two semi-annular grooves when the two liner bodies 310 are joined. The O-ring 4 abuts against the inner wall of the connecting tube body 1. The O-ring provides a certain radial pressure within the annular groove, making the two liner bodies 310 more tightly joined together when joined. The additional pressure enhances the connection stability between the two liner bodies 310, reducing the possibility of loosening or separation of the two liner bodies 310 due to external forces such as vibration and impact, ensuring the integrity and reliability of the conductor wrapping structure. Furthermore, when the liner structure 3 is subjected to external vibration or impact, the elasticity of the O-ring 4 can buffer and dampen the shock, absorbing some energy, reducing the direct impact of vibration and impact on the conductor, lowering the risk of conductor failure due to mechanical damage, and extending the service life of the conductor.

[0043] The connector body 1 includes a straight tube 110 and tapered tubes 120 integrally formed at both ends of the straight tube 110. The straight tube 110 and tapered tubes 120 have the same inner diameter. The outer diameter of the tapered tube 120 gradually increases from the end away from the straight tube 110 to the end closer to the straight tube 110. The end of the tapered tube 120 away from the straight tube 110 has a rounded corner. The rounded corner at the end of the tapered tube 120 away from the straight tube 110 avoids sharp edges from scratching or abrading the wire. During wire insertion, the rounded corner allows the wire to smoothly transition into the tapered tube 120, protecting the insulation layer and conductor of the wire and ensuring that the integrity and performance of the wire are not compromised.

[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0045] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0046] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A quick-press fitting connector, characterized in that, include: The connector body (1) has a gasket (2) crimped and fixed inside the connector body (1); two liner structures (3) are fitted inside the connector body (1) for fitting on the outside of the wire, and the two liner structures (3) are fitted on both sides of the gasket (2).

2. The quick-pressing splice tube according to claim 1, characterized in that, The lining structure (3) has a diamond anti-slip layer made of diamond grit bonded to the inside of the wire groove.

3. The quick-pressing splice tube according to claim 2, characterized in that, The corundum is bonded to the groove of the liner structure (3) by high-temperature resistant epoxy resin.

4. The quick-pressing splice pipe according to claim 1, characterized in that, The liner structure (3) includes two liner bodies (310) that are arranged in a relatively cooperative manner. Each liner body (310) has a snap-fit ​​structure (320) and a slot structure (330) at both ends. When the two liner bodies (310) are connected and fastened to the outside of the conductor, the snap-fit ​​structure (320) and the slot structure (330) of the two liner bodies (310) are engaged with each other.

5. The quick-pressing splice tube according to claim 4, characterized in that, The outer sides of the snap-fit ​​structure (320) and the slot structure (330) that cooperate with the two liner bodies (310) form a draft angle.

6. The quick-pressing splice pipe according to claim 4, characterized in that, The liner body (310) is a semi-circular tube.

7. The quick-pressing splice pipe according to claim 4, characterized in that, The liner body (310) is an aluminum tube.

8. The quick-pressing splice pipe according to claim 4, characterized in that, The liner structure (3) also includes: an O-ring (4); a semi-annular groove is provided on the outer ring surface of the liner body (310), and the O-ring (4) is fitted into the annular groove formed by the two semi-annular grooves when the two liner bodies (310) are joined.

9. The quick-pressing splice pipe according to claim 1, characterized in that, The connecting pipe body (1) includes: a straight pipe body (110) and a tapered pipe body (120) integrally formed at both ends of the straight pipe body (110). The straight pipe body (110) and the tapered pipe body (120) have the same inner diameter. The outer diameter of the tapered pipe body (120) gradually increases from the end away from the straight pipe body (110) to the end closer to the straight pipe body (110).

10. A quick-pressing splice tube according to claim 9, characterized in that, The end of the tapered tube (120) away from the straight tube (110) has a rounded corner.

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