60-core electric connector with multiple functions

By incorporating large guide posts, small guide posts, multi-coded anti-foolproof posts, and modular sealing rings, the problems of reverse insertion, open circuits, and water intrusion in 60-pin electrical connectors have been solved, improving connection reliability and waterproof performance while reducing maintenance costs.

CN224164455UActive Publication Date: 2026-04-24ZHIHENG ZHUONANG ELECTRIC TECH (CHUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHIHENG ZHUONANG ELECTRIC TECH (CHUZHOU) CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing 60-pin electrical connectors are prone to problems such as reverse insertion, open circuits, and water intrusion, which affect the normal operation of equipment.

Method used

It employs large and small guide posts for precise guidance, multi-coded anti-foolproof posts to ensure correct insertion, module sealing rings and plug sealing rings to form a triple waterproof barrier, anti-open-circuit springs to ensure stable circuit conduction, and the module design facilitates disassembly and assembly.

Benefits of technology

It improves the accuracy and stability of the connection between the plug assembly and the socket assembly, prevents reverse insertion and the entry of moisture and dust, extends the service life of the electrical connector, and reduces maintenance costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 60-core electric connector with multiple functions, which relates to the technical field of electric connectors, and comprises a socket assembly and a plug assembly, the socket assembly is provided with a large guide post and a small guide post, the socket assembly is provided with a straight welding pin, the plug assembly is provided with a plug sealing ring, and the plug sealing ring is provided with a small guide post. The plug assembly is provided with a template A, a template B, a template C, a template D and a template E. The 60-core electric connector with multiple functions is provided with the multi-code type fool-proof column structures, five modules in the plug comprise the multi-code type fool-proof column structures, the correct insertion direction is ensured, reverse insertion is avoided, and the connection reliability is improved; and the front and back surfaces of each module in the plug are provided with supporting leg bulge structures, and the corresponding plug groove is internally provided with a step structure, so that the module is convenient to disassemble and assemble, the maintenance and replacement are also convenient, and the maintainability and extensibility of the connector are improved.
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Description

Technical Field

[0001] This utility model relates to the field of electrical connector technology, specifically a 60-core electrical connector with multiple functions. Background Technology

[0002] In today's era of rapid technological advancement, electronic devices are constantly evolving towards miniaturization, high performance, and multifunctionality. Whether in consumer electronics such as smartphones and tablets, or in high-end fields like industrial control, aerospace, and automotive electronics, higher demands are being placed on the reliability and functionality of connections between electronic devices. As a key component for achieving electrical connections within and between electronic devices, the performance and function of electrical connectors directly affect the operational stability and reliability of the entire electronic system.

[0003] 60-pin electrical connectors are widely used in many complex electronic systems because they provide a large number of connection channels. However, connectors are prone to problems such as reverse insertion, open circuits, and water intrusion, which can affect the normal operation of equipment.

[0004] Therefore, we propose a 60-pin electrical connector with multiple functions to address the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a 60-pin electrical connector with multiple functions to solve the problems mentioned in the background art, such as reverse insertion, open circuit and water intrusion, which affect the normal operation of equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a 60-pin electrical connector with multiple functions, including a socket assembly and a plug assembly. The socket assembly is equipped with a large guide post and a small guide post, and a straight soldering pin. The plug assembly is equipped with a plug sealing ring, and the plug assembly is equipped with templates A, B, C, D, and E. Each of the templates A, B, C, D, and E is equipped with a multi-coded anti-foolproof post, and the interior of template C is equipped with an anti-open-circuit spring.

[0007] Preferably, there are two large guide posts located on the left and right sides of the socket assembly, and five small guide posts located on the top and bottom sides of the socket assembly.

[0008] The above structural design allows the large and small guide posts to precisely guide the plug assembly from multiple directions when it is inserted into the socket assembly. The two large guide posts initially determine the left-right direction of the plug assembly insertion, preventing significant horizontal deviation. The five small guide posts further ensure that the plug assembly can be accurately inserted into the socket assembly, improving the accuracy and stability of the connection between the plug and socket assemblies and avoiding problems such as poor contact caused by insertion deviation.

[0009] Preferably, the plug assembly has multiple slots that engage with the large guide post and the small guide post.

[0010] The above structural design enhances the stability of the plug and socket assembly connection, preventing the plug from loosening due to external forces during use. When the device is subjected to external forces such as vibration or shaking, the engagement between the slot and the guide post effectively restricts the displacement of the plug assembly, ensuring that the plug and socket always maintain a good connection and guaranteeing stable circuit conduction.

[0011] Preferably, the C template is located in the middle of the plug assembly, and there are five groups of straight welding pins, with twelve pins in each group.

[0012] The above structural design, with five groups of twelve straight solder pins each, provides a stable connection channel for different circuits. This design can meet the complex circuit connection needs of various electronic devices, ensuring that current or signals can be accurately transmitted between the plug and socket assemblies, thus improving the applicability and functionality of the electrical connector.

[0013] Preferably, templates A, B, D, and E have a multi-functional anti-foolproof interchangeable structure, the module sealing ring is located at the end where the socket assembly and plug assembly mate, and the back of both the socket assembly and plug assembly are potted with glue.

[0014] The aforementioned structural design, with its multi-functional interchangeable anti-foolproof pin structure, further enhances the foolproof effect, ensuring that the plug assembly is inserted into the socket assembly in the correct orientation, even when multiple modules have similar appearances. The module sealing ring, plug sealing ring, and back potting treatment together form a triple waterproof barrier, effectively preventing moisture and dust from entering the connector. The back potting fills any gaps, further improving waterproof and dustproof performance, protecting the internal solder pins and other electronic components from external environmental corrosion, and extending the lifespan of the electrical connector.

[0015] Preferably, the upper surface of the C template is provided with an insertion slot, which is located directly above the anti-open circuit spring. An insertion block is installed on the socket assembly, and the insertion block is engaged with the anti-open circuit spring through the insertion slot.

[0016] With the above structural design, when the plug assembly is inserted into the socket assembly, the insertion block on the socket assembly accurately inserts into the insertion slot on the C-template and engages with the anti-open-circuit spring contact. This structural design ensures that, under normal connection conditions, the anti-open-circuit spring contact can maintain tight contact with the insertion block, ensuring stable circuit continuity. When an external force may cause the circuit to break, the anti-open-circuit spring contact will utilize its own elastic restoring force to maintain contact with the insertion block, preventing the circuit from opening and ensuring the normal operation of the electronic equipment.

[0017] Preferably, each of the A, B, C, D, and E templates is equipped with a module sealing ring. The plug sealing ring and the module sealing ring are made of rubber. The plug assembly has a support protrusion structure on each module and a step structure in the plug groove. The support protrusion of the plug assembly is provided with a locking part. Each module in the plug assembly has a support protrusion structure on both the front and back sides, and the corresponding plug assembly groove has a step structure.

[0018] The above structural design facilitates the disassembly and assembly of modules. In the event of a fault in the electrical connector, individual modules can be quickly disassembled and replaced, reducing maintenance costs and time. Simultaneously, this structure also facilitates upgrades and modifications to the electrical connector, improving its maintainability and scalability.

[0019] Compared with the prior art, the beneficial effects of this utility model are: this 60-pin electrical connector with multiple functions:

[0020] 1. Features large and small guide posts; these posts provide precise guidance; multi-coded anti-foolproof post structure: the five modules inside the plug contain a multi-coded anti-foolproof post structure to ensure correct insertion direction, prevent reverse insertion, and improve connection reliability; detachable modules: each module inside the plug has protruding support legs on both the front and back sides, and corresponding step structures in the plug groove, facilitating module disassembly and assembly, maintenance, and replacement, thus improving the connector's maintainability and scalability.

[0021] 2. Equipped with module sealing rings and plug sealing rings, the module sealing rings, plug sealing rings, and back potting treatment together form a triple waterproof barrier. This effectively prevents moisture and dust from entering the connector's interior; the back potting fills any gaps, further improving waterproof and dustproof performance, protecting the internal solder pins and other electronic components from external environmental corrosion, and extending the lifespan of the electrical connector. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the socket assembly of this utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of the plug assembly of this utility model;

[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of module C of this utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of module C of this utility model.

[0026] In the diagram: 1. Socket assembly; 2. Large guide post; 3. Small guide post; 4. Straight welding pin; 5. Plug assembly; 6. Plug sealing ring; 7. Template A; 8. Template B; 9. Template C; 10. Template D; 11. Template E; 12. Multi-coded anti-foolproof post; 13. Module sealing ring; 14. Anti-open circuit spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-4This utility model provides a technical solution: a 60-pin electrical connector with multiple functions, including a socket assembly 1, large guide posts 2, small guide posts 3, straight solder pins 4, a plug assembly 5, a plug sealing ring 6, A template 7, B template 8, C template 9, D template 10, E template 11, multi-coded anti-foolproof posts 12, module sealing rings 13, and anti-open circuit springs 14. The socket assembly 1 is equipped with large guide posts 2 and small guide posts 3. There are two large guide posts 2, located on the left and right sides of the socket assembly 1. There are five small guide posts 3, located on the top and bottom sides of the socket assembly 1. This allows the large guide posts 2 and small guide posts 3 to accurately guide the plug assembly 5 from multiple directions when the plug assembly 5 is inserted into the socket assembly 1. Two large guide posts 2 can initially determine the left and right direction of the plug assembly 5 insertion, preventing large deviations in the horizontal direction of the plug; five small guide posts 3 further ensure that the plug assembly 5 can be accurately inserted into the socket assembly 1, improving the accuracy and stability of the connection between the plug assembly 5 and the socket assembly 1, and avoiding problems such as poor contact caused by insertion deviation. The socket assembly 1 is equipped with a straight welding pin 4, and the plug assembly 5 is equipped with a plug sealing ring 6. The plug assembly 5 has multiple slots, which interlock with the large guide posts 2 and the small guide posts 3, enhancing the stability of the connection between the plug assembly 5 and the socket assembly 1 and preventing the plug from loosening due to external force during use. When the equipment is subjected to external forces such as vibration or shaking, the locking between the slot and the guide post can effectively limit the displacement of the plug assembly 5, ensuring that the plug and socket always maintain a good connection state and guaranteeing stable circuit conduction. The plug assembly 5 is equipped with template A 7, template B 8, template C 9, template D 10 and template E 11. Template C 9 is located in the middle of the plug assembly 5. There are five groups of straight soldering pins 4, with twelve pins in each group. The layout of the five groups of twelve pins 4 can provide a stable connection channel for different circuits. This design meets the complex circuit connection requirements of various electronic devices, ensuring accurate transmission of current or signals between the plug assembly 5 and the socket assembly 1. This improves the applicability and functionality of the electrical connector. Templates A 7, B 8, D 10, and E 11 feature a multi-functional, foolproof interchangeable structure. The module sealing ring 13 is located at the mating end of the socket assembly 1 and the plug assembly 5. Both the back of the socket assembly 1 and the plug assembly 5 are potted. This multi-functional, foolproof interchangeable structure further enhances the foolproof effect, ensuring that the plug assembly 5 is inserted into the socket assembly 1 in the correct orientation, even when multiple modules have similar appearances. The module sealing ring 13, the plug sealing ring 6, and the back potting treatment together form a triple waterproof barrier, effectively preventing moisture and dust from entering the connector. The back potting fills any gaps, further improving waterproof and dustproof performance, protecting the internal solder pins 4 and other electronic components from external environmental corrosion, and extending the lifespan of the electrical connector.

[0029] Multi-coded anti-misalignment posts 12 are installed on templates A (7), B (8), C (9), D (10), and E (11). An anti-open-circuit spring 14 is installed inside template C (9). An insertion slot is formed on the upper surface of template C (9), located directly above the anti-open-circuit spring 14. An insertion block is installed on the socket assembly 1, and the insertion block engages with the anti-open-circuit spring 14 through the insertion slot. When the plug assembly 5 is inserted into the socket assembly 1, the insertion block on the socket assembly 1 accurately inserts into the insertion slot on template C (9) and engages with the anti-open-circuit spring 14. This structural design ensures that, under normal connection conditions, the anti-open-circuit spring 14 maintains tight contact with the insertion block, ensuring stable circuit continuity. When an external force may cause the circuit to break, the anti-open-circuit spring 14 will utilize its own elastic restoring force to maintain contact with the insertion block, preventing the circuit from opening and ensuring the normal operation of the electronic equipment. Module sealing rings 13 are installed on templates A 7, B 8, C 9, D 10, and E 11. The plug sealing ring 6 and module sealing ring 13 are made of rubber. The plug assembly 5 has protruding support structures on each module and stepped structures in the plug groove. The protruding support of the plug assembly 5 has a locking part, and each module in the plug assembly 5 has protruding support structures on both the front and rear sides, and corresponding stepped structures in the plug assembly 5 groove, facilitating module disassembly and assembly. When the electrical connector malfunctions, individual modules can be quickly disassembled and replaced, reducing maintenance costs and time. At the same time, this structure also facilitates upgrades and modifications to the electrical connector, improving its maintainability and scalability.

[0030] Working principle: When using this multi-functional 60-pin electrical connector, first, align the plug assembly 5 with the socket assembly 1. At this time, the large guide posts 2 on the left and right sides and the small guide posts 3 on the top and bottom sides of the socket assembly 1 begin to function, guiding the plug assembly 5 to be inserted in the correct direction. The slots on the plug assembly 5 engage with the large guide posts 2 and small guide posts 3, ensuring that the plug assembly 5 remains stable during insertion and does not shift.

[0031] During insertion, the multi-coded anti-misplacement posts 12 on templates A 7, B 8, C 9, D 10, and E 11 match the corresponding structures on the socket assembly 1. Due to the unique coding design of the multi-coded anti-misplacement posts 12, they can only be successfully inserted into the corresponding positions when the plug assembly 5 is inserted in the correct direction; otherwise, interference will occur, preventing the plug from being inserted further, thus avoiding the situation of reverse insertion.

[0032] Once the plug assembly 5 is fully inserted into the socket assembly 1, the straight solder pins 4 on the socket assembly 1 establish an electrical connection with each module within the plug assembly 5. Five groups of twelve straight solder pins 4 are connected to their respective modules, ensuring circuit continuity. Simultaneously, the plug sealing ring 6, the module sealing ring 13, and the potting compound on the back of both the socket assembly 1 and the plug assembly 5 work together to create a robust waterproof and dustproof seal, effectively preventing moisture and dust from entering the connector and protecting the internal electrical connections.

[0033] During circuit connection, the anti-open-circuit spring 14 inside the C-template 9 plays a crucial role. The insertion block on the socket assembly 1 engages with the anti-open-circuit spring 14 through the insertion slot on the upper surface of the C-template 9. When the circuit is subjected to external forces such as vibration or pulling that could potentially cause an open circuit, the anti-open-circuit spring 14 utilizes its elasticity to maintain contact with the insertion block, ensuring the circuit remains unbroken and maintaining the normal operation of the electronic device. This completes a series of tasks. Content not described in detail in this specification constitutes prior art known to those skilled in the art.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A 60-pin electrical connector with multiple functions, comprising a socket assembly (1) and a plug assembly (5), characterized in that: The socket assembly (1) is equipped with a large guide post (2) and a small guide post (3). The socket assembly (1) is equipped with a straight welding pin (4). The plug assembly (5) is equipped with a plug sealing ring (6). The plug assembly (5) is equipped with template A (7), template B (8), template C (9), template D (10) and template E (11). The template A (7), template B (8), template C (9), template D (10) and template E (11) are all equipped with multi-coded anti-foolproof posts (12). The inside of template C (9) is equipped with an anti-open circuit spring (14).

2. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: There are two large guide posts (2), which are located on the left and right sides of the socket assembly (1). There are five small guide posts (3), which are located on the upper and lower sides of the socket assembly (1).

3. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: The plug assembly (5) has multiple slots, which are engaged with the large guide post (2) and the small guide post (3).

4. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: The C template (9) is located in the middle of the plug assembly (5), and there are five groups of straight welding pins (4), with twelve pins in each group.

5. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: The templates A (7), B (8), D (10) and E (11) have a multi-functional anti-foolproof interchangeable structure. The module sealing ring (13) is located at the end of the socket assembly (1) and the plug assembly (5) that mate. The back of both the socket assembly (1) and the plug assembly (5) are potted with glue.

6. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: The upper surface of the C template (9) is provided with an insertion slot, which is located directly above the anti-open circuit spring (14). An insertion block is installed on the socket assembly (1), and the insertion block is engaged with the anti-open circuit spring (14) through the insertion slot.

7. The 60-pin electrical connector with multiple functions according to claim 1, characterized in that: The A template (7), B template (8), C template (9), D template (10), and E template (11) are all equipped with module sealing rings (13). The plug sealing ring (6) and the module sealing ring (13) are made of rubber. The plug assembly (5) has a support protrusion structure and a step structure in the plug groove. The support protrusion of the plug assembly (5) has a locking part. The front and rear sides of each module in the plug assembly (5) have support protrusion structures, and the corresponding plug assembly (5) groove has a step structure.