Spraying process control device

Abstract

The utility model provides a spraying process control device which comprises a gas circuit board, a fan-shaped control proportional valve, an atomization control proportional valve, a flow control proportional valve, an electromagnetic valve and a gas source processor. A conveying channel penetrates through the gas circuit board, an input connector of the gas circuit board is connected with a gas source, an output connector of the gas circuit board is connected with a gas inlet of the gas source processor, a gas outlet of the gas source processor is connected with a gas inlet of the electromagnetic valve, and a gas outlet of the electromagnetic valve is connected with the spray gun. Air inlets of the fan-shaped control proportional valve, the atomization control proportional valve and the flow control proportional valve are sequentially connected with a fan-shaped control interface, an atomization control interface and a flow control interface on the mounting surface of the gas circuit board, and air outlets of the fan-shaped control proportional valve, the atomization control proportional valve and the flow control proportional valve are all connected with the spray gun. According to the spraying process control device, the electromagnetic valve, the gas source processor and the proportional valves are integrally arranged on the gas circuit board, the overall structure is compact, installation is very convenient and fast, and the installation efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of spraying equipment, and in particular to a spraying process control device. Background Technology

[0002] As a type of spraying equipment, spray guns are widely used for applying paint and coatings to components in various industries. With advancements in manufacturing technology, the functionality of spray guns has become increasingly sophisticated. Many spray guns today are multi-airflow spray guns, equipped with two or more independent airflow paths. Through coordinated control of multiple airflows, they achieve higher precision atomization, spray shape adjustment, and optimized material utilization. Multi-airflow spray guns require connection to multiple components, such as solenoid valves, air source processors, and multiple proportional valves. In existing technologies, these components are temporarily connected to their respective frames one by one, resulting in a non-compact structure, messy installation, and low installation efficiency.

[0003] Therefore, there is a need to provide a spraying process control device to solve the above-mentioned technical problems. Utility Model Content

[0004] This invention provides a spraying process control device to solve the problems of non-compact structure, messy installation, and low installation efficiency of multiple components connected to the spray gun in the prior art.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a spraying process control device, which includes: an air circuit board, a sector control proportional valve, an atomization control proportional valve, a flow control proportional valve, a solenoid valve, and an air source processor;

[0006] A conveying channel is provided through the air circuit board. The two ends of the conveying channel are an input interface and an output interface, respectively. The input interface is connected to the air source, the output interface is connected to the air inlet of the air source processor, the air outlet of the air source processor is connected to the air inlet of the solenoid valve, and the air outlet of the solenoid valve is connected to the spray gun.

[0007] One side of the air circuit board is a mounting surface. On the mounting surface, a fan-shaped control interface, an atomization control interface, and a flow control interface are provided, which connect to the delivery channel. The air inlet of the fan-shaped control proportional valve is connected to the fan-shaped control interface, and the air outlet of the fan-shaped control proportional valve is connected to the spray gun. The air inlet of the atomization control proportional valve is connected to the atomization control interface, and the air outlet of the atomization control proportional valve is connected to the spray gun. The air inlet of the flow control proportional valve is connected to the flow control interface, and the air outlet of the flow control proportional valve is connected to the spray gun.

[0008] In this utility model, the conveying channel is a straight channel, a first adapter channel is provided on the side of the air circuit board where the output interface is located, a first adapter interface is provided on the mounting surface of the air circuit board to connect to the first adapter channel, the air inlet of the air source processor is connected to the output interface through a connecting pipe, the air outlet of the air source processor is connected to the first adapter channel, and the air inlet of the solenoid valve is connected to the first adapter interface.

[0009] The gas circuit board has a second adapter channel on the side where the input interface is located. The port of the second adapter channel is connected to the switch output connector. The mounting surface of the gas circuit board has a second adapter interface that communicates with the second adapter channel. The outlet of the solenoid valve is connected to the second adapter interface through a connecting pipe.

[0010] Furthermore, the spraying process control device also includes a fan-shaped control pressure gauge, an atomization control pressure gauge, and a flow control pressure gauge;

[0011] The gas circuit board has three L-shaped pressure detection channels running through it. The horizontal portions of the three pressure detection channels are arranged in parallel, and the vertical portions of the three pressure detection channels are arranged in parallel.

[0012] One end of each of the three pressure detection channels is located on the side of the gas circuit board where the input interface is located, and is respectively connected to the fan-shaped output connector, the atomization output connector, and the flow output connector 183. The other end of each of the three pressure detection channels is located on the side of the gas circuit board away from the delivery channel, and is respectively connected to the fan-shaped control pressure gauge, the atomization control pressure gauge, and the flow control pressure gauge.

[0013] Furthermore, the mounting surface of the gas circuit board is provided with a sector-shaped adapter interface, an atomization adapter interface, and a flow adapter interface that correspond one-to-one with the three pressure detection channels. The outlet of the sector-shaped control proportional valve is connected to the sector-shaped adapter interface through a connecting pipe, the outlet of the atomization control proportional valve is connected to the atomization adapter interface through a connecting pipe, and the outlet of the flow control proportional valve is connected to the flow adapter interface through a connecting pipe.

[0014] In addition, the fan-shaped adapter, the atomizing adapter, the flow adapter, and the second adapter are located on a straight line, which is parallel to the side of the air circuit board where the output interface is located.

[0015] Furthermore, the outlets of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve are all located on the side away from the gas circuit board. The outlets of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve are all connected to L-shaped pipe joints. The side of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve away from the gas circuit board is equipped with a display screen, and the display screen is located at the end close to the corresponding pressure gauge.

[0016] Preferably, the sector control proportional valve, the atomization control proportional valve, and the flow control proportional valve are arranged in a line along the side perpendicular to the output interface on the air circuit board, and the connecting pipe of the proportional valve away from the input interface goes around the side of the proportional valve near the input interface away from the display screen.

[0017] In this utility model, the bottom surface of the air circuit plate is provided with a boss at the position corresponding to the conveying channel, and both ends of the bottom surface of the air circuit plate away from the boss are provided with supporting protrusions, and the bottom surface of the supporting protrusions is coplanar with the bottom surface of the boss.

[0018] The bottom outer side of the boss portion is provided with a notch.

[0019] Compared with the prior art, the advantages of this utility model are as follows: the spraying process control device of this utility model integrates solenoid valves, air source processors and multiple proportional valves on the air circuit board, with a compact overall structure and very convenient and efficient installation. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments are briefly introduced below. The drawings described below are only the corresponding drawings of some embodiments of this utility model.

[0021] Figure 1 This is a schematic diagram of a preferred embodiment of the spraying process control device of this utility model.

[0022] Figure 2 This is a schematic diagram of the air circuit board of the spraying process control device of this utility model.

[0023] Figure 3 This is a schematic diagram of the internal structure of the air circuit board of the spraying process control device of this utility model.

[0024] Figure 4 This is a structural schematic diagram of the air circuit board of the spraying process control device of this utility model from the bottom view. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] The directional terms mentioned in this utility model, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", are only for reference to the orientation of the accompanying drawings. The directional terms used are for the purpose of explaining and understanding this utility model, and are not intended to limit this utility model.

[0027] The terms "first" and "second" in this utility model are used for descriptive purposes only and should not be construed as indicating or implying relative importance, nor as a restriction on the order of events.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, a connection can be a detachable connection or a connection of an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] In existing technologies, multiple components connected to the spray gun, such as solenoid valves, air source processors, and multiple proportional valves, are temporarily connected to the corresponding frames one by one, resulting in a non-compact structure, messy installation, and low installation efficiency.

[0030] The following is a preferred embodiment of a spraying process control device provided by this utility model that can solve the above-mentioned technical problems.

[0031] Please refer to Figures 1-3 In the diagram, units with similar structures are represented by the same labels.

[0032] This embodiment provides a spraying process control device, which includes: an air circuit board 11, a sector control proportional valve 12, an atomization control proportional valve 13, a flow control proportional valve 14, a solenoid valve 15, and an air source processor 16. The air source processor 16 mainly functions to regulate pressure.

[0033] Please refer to Figure 1 and Figure 3In this embodiment, a conveying channel 111 is provided through the gas circuit board 11, and the two ends of the conveying channel 111 are an input interface and an output interface, respectively. Figure 3 In the view orientation, the left end of the delivery channel 111 is the input interface, and the right end is the output interface. The input interface is connected to the air source, the output interface is connected to the air inlet of the air source processor 16, the air outlet of the air source processor 16 is connected to the air inlet of the solenoid valve 15, and the air outlet of the solenoid valve 15 is connected to the spray gun.

[0034] Please refer to Figure 2 One side of the gas circuit board 11 is the mounting surface, i.e. Figure 2 In the view, the top surface of the air circuit board 11 is the mounting surface. The mounting surface is provided with a sector-shaped control interface 1111, an atomization control interface 1112, and a flow control interface 1113 connecting the delivery channel 111. The air inlet of the sector-shaped control proportional valve 12 is connected to the sector-shaped control interface 1111, and the air outlet of the sector-shaped control proportional valve 12 is connected to the spray gun. The air inlet of the atomization control proportional valve 13 is connected to the atomization control interface 1112, and the air outlet of the atomization control proportional valve 13 is connected to the spray gun. The air inlet of the flow control proportional valve 14 is connected to the flow control interface 1113, and the air outlet of the flow control proportional valve 14 is connected to the spray gun. The solenoid valve 15, the air source processor 16, and multiple proportional valves can be integrated onto the air circuit board 11, resulting in a compact overall structure. Installation is very convenient and efficient; simply fixing the air circuit board to the frame is all that's needed.

[0035] Please refer to Figure 1 and Figure 3 In this embodiment, the conveying channel 111 is a straight channel, and a first transfer channel 112 is provided on the side where the output interface is located on the air circuit board 11. A first transfer interface 1121 communicating with the first transfer channel 112 is provided on the mounting surface of the air circuit board 11. The air inlet of the air source processor 16 is connected to the output interface through a connecting pipe, the air outlet of the air source processor 16 is connected to the first transfer channel 112, and the air inlet of the solenoid valve 15 is connected to the first transfer interface 1121.

[0036] The air circuit board 11 has a second adapter channel 113 on its side where the input interface is located. The port of the second adapter channel 113 is connected to the switch output connector 1131, which facilitates connection with the spray gun. The mounting surface of the air circuit board 11 has a second adapter interface 1132 that connects to the second adapter channel 113. The air outlet of the solenoid valve 15 is connected to the second adapter interface 1132 through a connecting pipe.

[0037] Please refer to Figure 1 In this embodiment, the spraying process control device further includes a fan-shaped control pressure gauge 171, an atomization control pressure gauge 172, and a flow control pressure gauge 173.

[0038] Please refer to Figure 3 Three L-shaped pressure detection channels 114 are installed through the gas circuit board 11. The horizontal portions of the three pressure detection channels 114 are arranged in parallel, and the vertical portions of the three pressure detection channels 114 are arranged in parallel.

[0039] One end of each of the three pressure detection channels 114 is located on the side of the air circuit board 11 where the input interface is located, and is respectively connected to the fan-shaped output connector 181, the atomizing output connector 182, and the flow output connector 183. The fan-shaped output connector 181, the atomizing output connector 182, and the flow output connector 183 facilitate connection to the spray gun.

[0040] The other end of the three pressure detection channels 114 is located on the side of the gas circuit board 11 away from the delivery channel 111, and is respectively connected to the fan-shaped control pressure gauge 171, the atomization control pressure gauge 172, and the flow control pressure gauge 173.

[0041] The gas circuit board 11 has a fan-shaped adapter 191, an atomization adapter 192, and a flow adapter 193 on its mounting surface, which correspond to and connect the three pressure detection channels 114. The outlet of the fan-shaped control proportional valve 12 is connected to the fan-shaped adapter 191 through a connecting pipe. The outlet of the atomization control proportional valve 13 is connected to the atomization adapter 192 through a connecting pipe. The outlet of the flow control proportional valve 14 is connected to the flow adapter 193 through a connecting pipe.

[0042] In addition, in this embodiment, the fan-shaped adapter 191, the atomizing adapter 192, the flow adapter 193, and the second adapter 1132 are located on a straight line, which is parallel to the side of the output interface on the air circuit board 11. The structure is neat and easy to connect the tube.

[0043] In this embodiment, the outlets of the sector-shaped proportional valve 12, the atomization proportional valve 13, and the flow control proportional valve 14 are all located on the side away from the gas circuit board 11. The outlets of the sector-shaped proportional valve 12, the atomization proportional valve 13, and the flow control proportional valve 14 are all connected to L-shaped pipe joints 1A. The side of the sector-shaped proportional valve 12, the atomization proportional valve 13, and the flow control proportional valve 14 away from the gas circuit board 11 is equipped with a display screen, and the display screen is located at the end close to the corresponding pressure gauge.

[0044] Preferably, the sector control proportional valve 12, the atomization control proportional valve 13, and the flow control proportional valve 14 are arranged in a line along the side perpendicular to the output interface on the air circuit board 11. The connecting pipe of the proportional valve away from the input interface goes around the side of the proportional valve near the input interface with the pipe joint 1A away from the display screen, so that the connecting pipe will not block the display screen, and the pipe joint 1A near the input interface can restrict the connecting pipe away from the input interface.

[0045] Please refer to Figure 4 In this embodiment, a boss 115 is provided on the bottom surface of the air circuit plate 11 at the position corresponding to the conveying channel 111, so as to facilitate the setting of the conveying channel 111. The thickness of other parts of the air circuit plate 11 can be designed to be thinner. In addition, support protrusions 116 are provided at both ends of the bottom surface of the air circuit plate 11 away from the boss 115. The bottom surface of the support protrusions 116 is coplanar with the bottom surface of the boss 115, so that the air circuit plate 11 can be stably installed on the frame.

[0046] The bottom outer side of the boss portion 115 is provided with a notch 1151 to facilitate the removal of the air passage plate 11.

[0047] The working principle of this invention is as follows: Compressed air is input through the input interface and distributed within the air circuit board 11 to the sector control proportional valve 12, atomization control proportional valve 13, flow control proportional valve 14, and solenoid valve 15. The sector control proportional valve 12, atomization control proportional valve 13, and flow control proportional valve 14 are controlled by a PLC to precisely control the sector shape, atomization, flow rate, and air volume and pressure output of the spray gun. The solenoid valve 15 is controlled by the PLC to open and close the spray gun.

[0048] This completes the spraying control process of a spraying process control device according to this preferred embodiment.

[0049] The spraying process control device of this preferred embodiment integrates solenoid valves, air source processors and multiple proportional valves on the air circuit board, resulting in a compact overall structure and very convenient and efficient installation.

[0050] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those skilled in the art can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope defined in the claims.

Claims

1. A spraying process control device, characterized in that, include: Air circuit board, sector control proportional valve, atomization control proportional valve, flow control proportional valve, solenoid valve, and air source processor; A conveying channel is provided through the air circuit board. The two ends of the conveying channel are an input interface and an output interface, respectively. The input interface is connected to the air source, the output interface is connected to the air inlet of the air source processor, the air outlet of the air source processor is connected to the air inlet of the solenoid valve, and the air outlet of the solenoid valve is connected to the spray gun. One side of the air circuit board is a mounting surface. On the mounting surface, a fan-shaped control interface, an atomization control interface, and a flow control interface are provided, which connect to the delivery channel. The air inlet of the fan-shaped control proportional valve is connected to the fan-shaped control interface, and the air outlet of the fan-shaped control proportional valve is connected to the spray gun. The air inlet of the atomization control proportional valve is connected to the atomization control interface, and the air outlet of the atomization control proportional valve is connected to the spray gun. The air inlet of the flow control proportional valve is connected to the flow control interface, and the air outlet of the flow control proportional valve is connected to the spray gun.

2. The spraying process control device according to claim 1, characterized in that, The conveying channel is a straight channel. A first adapter channel is provided on the side of the air circuit board where the output interface is located. A first adapter interface is provided on the mounting surface of the air circuit board to connect to the first adapter channel. The air inlet of the air source processor is connected to the output interface through a connecting pipe. The air outlet of the air source processor is connected to the first adapter channel. The air inlet of the solenoid valve is connected to the first adapter interface.

3. The spraying process control device according to claim 2, characterized in that, A second adapter channel is provided on the side of the gas circuit board where the input interface is located. The port of the second adapter channel is connected to the switch output connector. A second adapter interface is provided on the mounting surface of the gas circuit board, which is connected to the second adapter channel. The air outlet of the solenoid valve is connected to the second adapter interface through a connecting pipe.

4. The spraying process control device according to claim 3, characterized in that, The spraying process control device also includes a fan-shaped control pressure gauge, an atomization control pressure gauge, and a flow control pressure gauge; The gas circuit board has three L-shaped pressure detection channels running through it. The horizontal portions of the three pressure detection channels are arranged in parallel, and the vertical portions of the three pressure detection channels are arranged in parallel. One end of each of the three pressure detection channels is located on the side of the gas circuit board where the input interface is located, and is respectively connected to the fan-shaped output connector, the atomization output connector, and the flow output connector. The other end of each of the three pressure detection channels is located on the side of the gas circuit board away from the delivery channel, and is respectively connected to the fan-shaped control pressure gauge, the atomization control pressure gauge, and the flow control pressure gauge.

5. The spraying process control device according to claim 4, characterized in that, The mounting surface of the gas circuit board is provided with a sector-shaped adapter interface, an atomization adapter interface, and a flow adapter interface that correspond one-to-one with the three pressure detection channels. The outlet of the sector-shaped control proportional valve is connected to the sector-shaped adapter interface through a connecting pipe, the outlet of the atomization control proportional valve is connected to the atomization adapter interface through a connecting pipe, and the outlet of the flow control proportional valve is connected to the flow adapter interface through a connecting pipe.

6. The spraying process control device according to claim 5, characterized in that, The fan-shaped adapter, the atomizing adapter, the flow adapter, and the second adapter are located on a straight line, which is parallel to the side of the air circuit board where the output interface is located.

7. The spraying process control device according to claim 6, characterized in that, The outlets of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve are all located on the side away from the air circuit board. The outlets of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve are all connected to L-shaped pipe joints. The side of the sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve away from the air circuit board is equipped with a display screen, and the display screen is located at the end close to the corresponding pressure gauge.

8. The spraying process control device according to claim 7, characterized in that, The sector-shaped control proportional valve, the atomization control proportional valve, and the flow control proportional valve are arranged in a line along the side of the output interface on the air circuit board, perpendicular to the side of the output interface. The connecting pipe of the proportional valve away from the input interface goes around the side of the proportional valve near the input interface away from the display screen.

9. The spraying process control device according to claim 1, characterized in that, The bottom surface of the air circuit plate is provided with a protrusion corresponding to the position of the conveying channel. Supporting protrusions are provided at both ends of the bottom surface of the air circuit plate away from the protrusion. The bottom surface of the supporting protrusions is coplanar with the bottom surface of the protrusion.

10. The spraying process control device according to claim 9, characterized in that, A notch is provided on the outer bottom of the boss portion.

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