Nanometer coating bonding strength sample fixing support

By designing a sample fixing bracket for nano-coating bonding strength, and using structures such as an adjustable speed motor and clamping sleeve to achieve the rotation of the test sample, the problem of high working intensity and uniformity of spraying individual samples is solved, thus improving the reliability and accuracy of coating bonding strength testing.

CN224167758UActive Publication Date: 2026-04-28이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
Filing Date
2025-03-27
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, spraying nano-coatings onto individual samples one by one requires high working intensity, and the uniformity of end spraying is difficult to control, affecting the reliability and accuracy of coating bonding strength testing.

Method used

A sample holder for nano-coating bonding strength was designed, employing an adjustable speed motor, clamping sleeve, and connecting rod structure to achieve adjustable rotation of the test sample, ensuring the uniformity and efficiency of nano-coating spraying.

Benefits of technology

It improves the uniformity and efficiency of nano-coating spraying, reduces labor intensity, and enhances the reliability and accuracy of coating adhesion strength testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fixing supports, and discloses a nanometer coating bonding strength sample fixing support which comprises a cubic cavity support and speed-adjustable motors, the speed-adjustable motors are evenly distributed at the bottom of an inner cavity of the cubic cavity support, the output end of each speed-adjustable motor is connected with a clamping sleeve, and the output end of each clamping sleeve is connected with a clamp. A connecting rod is inserted into the top of the clamping sleeve, a fixed handle is in threaded connection with the outer part of the clamping sleeve, a tested sample body is assembled at the top of the connecting rod, a nano coating end is arranged at the upper end of the tested sample body, a threaded hole is formed in the outer part of the clamping sleeve, and the threaded hole is in threaded connection with the fixed handle. According to the nano coating bonding strength sample fixing support, the uniformity and high efficiency of nano spraying of the end face of a tested sample body are guaranteed, the labor intensity is reduced, meanwhile, an implementation basis is provided for a thermal spraying material bonding strength test, and the reliability and accuracy of the nano spraying bonding strength test are further improved.
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Description

Technical Field

[0001] This utility model relates to the field of fixed support technology, specifically a fixed support for a nano-coating bonding strength sample. Background Technology

[0002] Nano-spraying utilizes nanotechnology to spray nanomaterials containing high hardness and high corrosion resistance onto the surface of a workpiece substrate, quickly forming a thin, transparent protective film—a dense nano-coating. This nano-coating prevents raw material erosion caused by surface scratches, and also provides waterproofing, moisture resistance, dustproofing, oil resistance, and chemical corrosion protection. The nano-spraying process is simple, odorless, and widely applicable, making it an environmentally friendly coating with no pollution.

[0003] The bonding strength of a nano-coating is a crucial technical parameter for determining the bond strength (adhesion) between the coating and the substrate material, and it is a very important indicator for testing coating performance. Insufficient bonding strength can lead to reduced coating life and premature failure, or even localized peeling and flaking, rendering the coating unusable. However, before testing the bonding strength of a nano-coating, the nano-coating must be sprayed onto the ends of the workpiece under test. Currently, the standard GB / T8642-2002, "Determination of Tensile Bond Strength of Thermal Spray Coatings," does not provide relevant nano-spraying fixtures. The standard requires three sets of test specimens for the nano-coating bonding strength test. Using conventional single-specimen spraying, the workload is high, and the uniformity of the nano-coating sprayed onto the ends of the test specimens is difficult to control. Therefore, it is necessary to design a nano-coating bonding strength specimen fixing bracket that can quickly and uniformly spray the nano-coating onto the test specimens, while ensuring the reliability and accuracy of the nano-coating bonding strength test results. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a nano-coating bonding strength specimen fixing bracket, which solves the technical problems of high working intensity of spraying individual specimens one by one and difficulty in controlling the uniformity of nano-coating spraying at the end of the test specimen.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a nano-coating bonding strength sample fixing bracket, comprising: a cubic cavity bracket and an adjustable speed motor, wherein the adjustable speed motor is evenly distributed at the bottom of the inner cavity of the cubic cavity bracket, the output end of the adjustable speed motor is connected to a clamping sleeve, a connecting rod is inserted into the top of the clamping sleeve, a fixing handle is threaded to the outside of the clamping sleeve, the top of the connecting rod is fitted with the test sample, and the upper end of the test sample is provided with a nano-coating end.

[0008] Preferably, the connecting rod is 200mm long, the top cross-section diameter of the connecting rod is 20mm, and the outer top of the connecting rod is threaded, so that the connecting rod can support and fix the test sample.

[0009] Preferably, the bottom of the test sample is provided with a groove, and the inside of the groove is provided with a threaded hole with a diameter of Φ20mm and a depth of 30mm. The threaded hole is threadedly connected to the connecting rod 5, and the test sample can be threadedly connected to the top of the connecting rod.

[0010] Preferably, the clamping sleeve has a threaded hole on its outside, which is threaded to the fixed handle, and the bottom of the outer side of the connecting rod has a circular groove that matches the fixed handle. The fixed handle can be threaded to the outside of the clamping sleeve to fix the connecting rod.

[0011] Preferably, the fixed handle is fitted with an anti-slip sleeve, and the anti-slip sleeve has anti-slip texture on its outer surface. The anti-slip sleeve and the anti-slip texture make it convenient for the operator to drive the fixed handle.

[0012] Preferably, the adjustable speed motor is provided with a base evenly distributed on its exterior, and the base is connected to the bottom of the inner cavity of the cubic cavity support. The base can support and install the adjustable speed motor.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a nano-coating bonding strength sample fixing bracket, which has the following beneficial effects:

[0015] This nano-coating bonding strength specimen fixing bracket, through an adjustable speed motor in conjunction with a clamping sleeve, a fixed handle, and a connecting rod, drives the test specimen to rotate in an adjustable manner, thereby ensuring the uniformity and efficiency of nano-spraying on the end face of the test specimen, reducing labor intensity, and providing a basis for the implementation of thermal spraying material bonding strength testing, further improving the reliability and accuracy of nano-spraying bonding strength testing. Attached Figure Description

[0016] Figure 1 This is a front sectional view of the present invention;

[0017] Figure 2 This is a front view of the present utility model;

[0018] Figure 3 This is a schematic diagram of the external appearance of the adjustable speed motor of this utility model;

[0019] Figure 4 This is a schematic diagram of the cubic cavity support of this utility model.

[0020] In the figure: 1. Cube cavity support; 2. Adjustable speed motor; 21. Base; 3. Clamping sleeve; 4. Fixing handle; 5. Connecting rod; 6. Test sample; 7. Nano-coated end. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model provides a technical solution, please refer to Figure 1 and Figure 2 A nano-coating bonding strength sample fixing bracket includes: a cubic cavity bracket 1 and an adjustable speed motor 2. The adjustable speed motor 2 is evenly distributed at the bottom of the inner cavity of the cubic cavity bracket 1. The output end of the adjustable speed motor 2 is connected to a clamping sleeve 3. A connecting rod 5 is inserted into the top of the clamping sleeve 3. A fixing handle 4 is threaded to the outside of the clamping sleeve 3. The test sample 6 is assembled on the top of the connecting rod 5. The upper end of the test sample 6 is provided with a nano-coating end 7.

[0023] The cubic cavity support 1 can support the adjustable speed motor 2, which is a common servo motor in the prior art. The speed is adjusted by an external controller, and a reducer is installed on the top of the adjustable speed motor 2. The clamping sleeve 3 is used to fix the connecting rod 5, and the fixing handle 4 is used to reinforce the connecting rod 5. The test sample 6 can be installed on the top of the connecting rod 5.

[0024] The connecting rod 5 is 200mm long and has a top cross-sectional diameter of 20mm. The top of the connecting rod 5 has a thread, which can support and fix the test sample 6. The bottom of the test sample 6 has a groove, and the inside of the groove has a threaded hole with a diameter of Φ20mm and a depth of 30mm. The threaded hole is threaded to the connecting rod 5, and the test sample 6 can be threadedly connected to the top of the connecting rod 5.

[0025] Please see Figure 3 and Figure 4The clamping sleeve 3 has a threaded hole on its outside, which is threaded to the fixed handle 4. The bottom of the outer side of the connecting rod 5 has a round groove that matches the fixed handle 4. The fixed handle 4 can be threaded to the outside of the clamping sleeve 3 to fix the connecting rod 5. The fixed handle 4 is fitted with an anti-slip sleeve with anti-slip texture on its outside. The anti-slip sleeve and anti-slip texture make it easy for the operator to drive the fixed handle 4. The adjustable speed motor 2 has a platform 21 evenly distributed on its outside. The platform 21 is connected to the bottom of the inner cavity of the cubic cavity support 1. The platform 21 can support and install the adjustable speed motor 2.

[0026] This scheme involves threading the test sample 6 to the connecting rod 5, inserting the bottom of the connecting rod 5 into the clamping sleeve 3, and fixing the connecting rod 5 and the clamping sleeve 3 with the fixing handle 4. This operation completes the installation of all test samples 6. The adjustable speed motor 2 is started, and different speeds are matched according to different nano-coating ends 7. The spray gun is set at the center of the radius of the end face of the test sample 6. The nano-coating is sprayed while the test sample 6 rotates uniformly. When assembling the test samples 6, the three sets of test samples 6 can be arranged in a single row or in two compact rows, which can be freely selected according to the convenience of the nano-spraying process. It can achieve high-efficiency spraying of two sets of test samples at the same time, which fully covers the requirements of the standard GB / T 8642-2002 "Determination of Tensile Bond Strength of Thermal Spray Coating" for the number of samples.

[0027] The adjustable speed motor 2, together with the clamping sleeve 3, the fixed handle 4 and the connecting rod 5, drives the test sample 6 to rotate in an adjustable manner, thereby ensuring the uniformity and efficiency of the nano-spraying on the end face of the test sample 6, reducing labor intensity, and providing a basis for the implementation of thermal spraying material bonding strength testing, further improving the reliability and accuracy of nano-spraying bonding strength testing.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sample holder for nano-coating bonding strength, comprising: A cubic cavity support (1) and an adjustable speed motor (2), wherein the adjustable speed motor (2) is evenly distributed at the bottom of the inner cavity of the cubic cavity support (1), characterized in that: the output end of the adjustable speed motor (2) is connected to a clamping sleeve (3), a connecting rod (5) is inserted into the top of the clamping sleeve (3), a fixed handle (4) is threaded to the outside of the clamping sleeve (3), a test sample (6) is assembled on the top of the connecting rod (5), and a nano-coating end (7) is provided on the upper end of the test sample (6).

2. The nano-coating bonding strength specimen fixing bracket according to claim 1, characterized in that: The outer top of the connecting rod (5) is threaded.

3. The nano-coating bonding strength specimen fixing bracket according to claim 2, characterized in that: The bottom of the test sample (6) is provided with a groove, and a threaded hole is provided inside the groove, which is threadedly connected to the connecting rod 5.

4. The nano-coating bonding strength specimen fixing bracket according to claim 1, characterized in that: The clamping sleeve (3) has a threaded hole on its outside, which is threaded to the fixed handle (4), and the bottom of the outer side of the connecting rod (5) has a circular groove that matches the fixed handle (4).

5. The nano-coating bonding strength specimen fixing bracket according to claim 1, characterized in that: The fixed handle (4) is fitted with an anti-slip sleeve, and the anti-slip sleeve has anti-slip texture on its outside.

6. The nano-coating bonding strength specimen fixing bracket according to claim 1, characterized in that: The adjustable speed motor (2) has a base (21) evenly distributed on its exterior, and the base (21) is connected to the bottom of the inner cavity of the cubic cavity support (1).