Metal anti-corrosion immune agent spraying device

By introducing purification components and electric scraper devices into the spraying equipment, the problems of odor pollution and paint waste during the spraying process have been solved, achieving a safe and environmentally friendly spraying process and resource conservation.

CN224167788UActive Publication Date: 2026-04-28ANHUI ZHONGTUO BEIYUAN NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI ZHONGTUO BEIYUAN NEW MATERIALS TECHNOLOGY CO LTD
Filing Date
2025-04-07
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing metal corrosion inhibitor spraying equipment produces organic solvent odors during the spraying process that are harmful to the health of workers, and the amount of spraying material is seriously wasted.

Method used

The spraying gas is purified using purification components, odors are adsorbed using an activated carbon layer, and excess paint is scraped off the inner wall of the spray booth using an electric telescopic scraper device.

Benefits of technology

It effectively removes the pungent odor from sprayed gases, protects the health of workers, reduces paint waste, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224167788U_ABST
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Abstract

The utility model relates to the technical field of metal coating spraying, in particular to a metal anti-corrosion immune agent spraying device which comprises a bottom table and a spraying cabinet, the spraying cabinet is installed at the top of the bottom table, a material conveying pump is installed at the top of the bottom table and located on one side of the spraying cabinet, an exhaust pipe is installed at the top of the spraying cabinet in a penetrating and inlaying mode, and the exhaust pipe is communicated with the spraying cabinet. The spraying cabinet is provided with a purification assembly through an exhaust pipe, and the purification assembly is used for purifying smells generated by spraying. Gas emitted in the spraying process is purified through the purification assembly, the gas emitted in the spraying process is exhausted outwards through the exhaust pipe, and after the gas is adsorbed by the activated carbon layer in the purification pipe, the gas exhausted outwards loses pungent smell and is non-toxic; therefore, the harm of gas emitted in the spraying process to the body health of nearby workers is avoided, and meanwhile the purification assembly is convenient to replace.
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Description

Technical Field

[0001] This utility model relates to the field of metal coating and spraying technology, specifically to a metal anti-corrosion and immunomodulator spraying device. Background Technology

[0002] In industrial production and daily life, metal corrosion can cause serious environmental pollution and safety hazards. To extend the service life of metal products, corrosion prevention treatment has become a crucial step; metal corrosion inhibitor spraying equipment, as an advanced corrosion prevention method, is widely used in many fields.

[0003] Existing metal corrosion inhibitor spraying devices do not take into account that some corrosion inhibitors contain organic solvents. These corrosion inhibitors will volatilize and produce a pungent odor during the spraying process, which may easily affect the health of surrounding workers. Utility Model Content

[0004] One object of this application is to provide a metal corrosion immunizing agent spraying device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a metal anti-corrosion immunoassay spraying device, comprising a base platform and a spraying cabinet, wherein the spraying cabinet is installed on the top of the base platform, a material pump is installed on the top of the base platform and the material pump is located on one side of the spraying cabinet, an exhaust pipe is installed through and embedded in the top of the spraying cabinet, and a purification component is installed in the spraying cabinet through the exhaust pipe, and the purification component is used to purify the odor generated during spraying.

[0006] The purification component includes a purification pipe, an externally threaded pipe, a separator mesh, and an activated carbon layer. The inner wall of the exhaust pipe is threaded, and the internal part of the exhaust pipe is connected to the externally threaded pipe via the thread. The top of the externally threaded pipe is connected to the purification pipe. The inner wall of the purification pipe is provided with two sets of separator meshes, and the internal part of the two sets of separator meshes is equipped with an activated carbon layer.

[0007] Preferably, the spray booth has a door on the front, and an observation window is installed on the front of the door.

[0008] Preferably, the inner top wall of the spray booth is symmetrically equipped with fixed columns, the bottom of the fixed columns is equipped with a hollow feed pipe, and the output end of the feed pump is connected to the hollow feed pipe through a pipe. Spray nozzles are symmetrically connected to the bottom of the hollow feed pipe.

[0009] Preferably, a drive motor is installed on the inner top wall of the base, and the output end of the drive motor passes through the top of the base and the inner bottom wall of the spray booth, and a placement tray is installed on the top of the output end of the drive motor.

[0010] Preferably, the top of the placement tray has through holes evenly distributed throughout, and the top of the placement tray is provided with a fixing component, which is used to fix the metal to be sprayed.

[0011] Preferably, the bottom of the spraying cabinet is connected to a discharge hopper, and the discharge hopper penetrates the inner top wall of the base platform, and the bottom of the discharge hopper is connected to a discharge pipe.

[0012] Preferably, a collection box is installed on the inner bottom wall of the base platform, and the bottom end of the discharge pipe extends into the interior of the collection box.

[0013] Preferably, the top of the spray booth is symmetrically equipped with electric telescopic rods, and the output end of the electric telescopic rods penetrates through the inner top wall of the spray booth. The output end of the electric telescopic rods is connected to a U-shaped frame, and a scraper is installed on the outer surface of the U-shaped frame. The end of the scraper contacts the inner wall of the spray booth.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this utility model, the gas emitted during the spraying process is purified by a purification component. The gas emitted during the spraying process is discharged to the outside through the exhaust pipe. After being adsorbed by the activated carbon layer in the purification pipe, the discharged gas loses its pungent odor and is non-toxic, thereby avoiding the gas emitted during the spraying process from harming the health of nearby workers. At the same time, the purification component is also easy to replace.

[0016] 2. In this utility model, the electric telescopic rod pushes the U-shaped frame to move up and down, which in turn drives the scraper on the outside of the U-shaped frame to scrape the inner wall of the spray booth, scraping off the paint sprayed on the inner wall of the spray booth and causing the excess paint to fall to the bottom of the spray booth. Scraping off the paint on the inner wall of the spray booth facilitates later cleaning and avoids waste of paint resources. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the placement plate structure of this utility model;

[0020] Figure 4 This utility model Figure 2 An enlarged schematic diagram of the structure at point A.

[0021] In the diagram: 1. Base platform; 2. Spray booth; 3. Material pump; 4. Fixed column; 5. Hollow feed pipe; 6. Spray nozzle; 7. Drive motor; 8. Placement tray; 9. Through hole; 10. Exhaust pipe; 11. External threaded pipe; 12. Purification pipe; 13. Separator mesh; 14. Activated carbon layer; 15. Discharge hopper; 16. Discharge pipe; 17. Collection box; 18. Electric telescopic rod; 19. U-shaped frame; 20. Scraper. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The following is in conjunction with the appendix Figure 1-4 The technical solution of this utility model will be further explained below:

[0026] Example 1: As Figure 1 , Figure 2 and Figure 4As shown, a metal corrosion inhibitor spraying device includes a base platform 1 and a spraying cabinet 2. The spraying cabinet 2 is installed on the top of the base platform 1, and a feed pump 3 is installed on the top of the base platform 1, with the feed pump 3 located on one side of the spraying cabinet 2. An exhaust pipe 10 is embedded through the top of the spraying cabinet 2. A purification component is installed in the spraying cabinet 2 through the exhaust pipe 10, and the purification component is used to purify the odor generated during spraying. The purification component includes a purification pipe 12, an externally threaded pipe 11, a separator mesh 13, and an activated carbon layer 14. The inner wall of the exhaust pipe 10 is threaded, and the internal part of the exhaust pipe 10 is connected to the externally threaded pipe 11 through the thread. The top of the externally threaded pipe 11 is connected to the purification pipe 12. Two sets of separator meshes 13 are provided on the inner wall of the purification pipe 12, and the activated carbon layer 14 is installed inside the two sets of separator meshes 13. The base 1 provides an installation position for the spray booth 2 and the material pump 3. The spray booth 2 provides an installation position for the exhaust pipe 10. The exhaust pipe 10 provides an installation position for the purification component. The exhaust pipe 10 provides a connection position for the external threaded pipe 11. The external threaded pipe 11 provides an installation position for the purification pipe 12. The purification pipe 12 provides installation positions and space for the partition mesh 13 and the activated carbon layer 14. The area enclosed by the partition mesh 13 fixes the activated carbon layer 14, which is used to absorb the unpleasant odors emitted during the spraying process. The gases emitted during the spraying process are discharged to the outside through the exhaust pipe 10 and pass through the activated carbon layer 12. After being adsorbed by the activated carbon layer 14, the gas discharged outward loses its pungent odor and becomes non-toxic, thus preventing the gas emitted during the spraying process from harming the health of nearby workers. If the activated carbon layer 14 needs to be replaced, simply rotate the purification tube 12 to drive the external threaded tube 11 to rotate, thereby separating the purification tube 12 from the spraying cabinet 2. When installing the purification tube 12 to be replaced, align the external threaded tube 11 with the thread of the exhaust pipe 10 and rotate it downward to install the purification tube 12. This purification component not only purifies the gas emitted during the spraying process but also facilitates the replacement of the purification tube 12.

[0027] Example 2: Figure 1 and Figure 2As shown, the front of the spray booth 2 is provided with a cabinet door, and an observation window is embedded in the front of the cabinet door. The internal top wall of the spray booth 2 is symmetrically equipped with fixing columns 4, and a hollow feed pipe 5 is installed at the bottom of the fixing columns 4. The output end of the feed pump 3 is connected to the hollow feed pipe 5 through a pipe. Spray nozzles 6 are symmetrically connected to the bottom of the hollow feed pipe 5. The internal top wall of the base 1 is equipped with a drive motor 7, and the output end of the drive motor 7 passes through the top of the base 1 and the internal bottom wall of the spray booth 2. A placement tray 8 is installed on the top of the output end of the drive motor 7. Through holes 9 are evenly opened on the top of the placement tray 8. A fixing component is provided on the top of the placement tray 8, and the fixing component is used to fix the metal to be sprayed. The spray booth 2 provides an installation location for the cabinet door, which in turn provides an installation location for the observation window, allowing for easy external monitoring of the spraying process. The spray booth 2 also provides an installation location for the mounting column 4, which secures the hollow feed pipe 5 inside the spray booth 2. The hollow feed pipe 5 provides a connection point for the nozzle 6. The feed pump 3 delivers the paint material through the pipe into the hollow feed pipe 5, enabling the nozzle 6 to spray the paint material. The base platform 1 provides an installation location for the drive motor 7, which provides driving force to the placement tray 8. The placement tray 8 provides an installation location for the fixing assembly, which secures the metal to be sprayed to the top of the placement tray 8 (the fixing assembly is not shown in the attached diagram). The placement tray 8 provides a location for the through hole 9, which allows excess paint on the placement tray 8 to flow through, accelerating the fall of excess paint on the placement tray 8. When spraying anti-corrosion and anti-immunizing agent on metal, the metal to be sprayed is fixed to the top of the placement tray 8 by the fixing component. The cabinet door of the spraying cabinet 2 is closed, and the input end of the material pump 3 is connected to the paint. The material pump 3 delivers the paint through the pipeline to the hollow feed pipe 5. The hollow feed pipe 5 then sprays the paint through the nozzles 6 evenly arranged at its bottom. The drive motor 7 drives the placement tray 8 to rotate, thereby causing the metal to be sprayed to rotate together, so that the metal on the placement tray 8 is sprayed evenly.

[0028] Example 3: Figure 1 and Figure 2As shown, the bottom of the spray booth 2 is connected to a discharge hopper 15, which penetrates the inner top wall of the base 1. The bottom of the discharge hopper 15 is connected to a discharge pipe 16. A collection box 17 is installed on the inner bottom wall of the base 1. The bottom end of the discharge pipe 16 extends into the inside of the collection box 17. Electric telescopic rods 18 are symmetrically installed on the top of the spray booth 2. The output end of the electric telescopic rod 18 penetrates the inner top wall of the spray booth 2. A U-shaped frame 19 is connected to the output end of the electric telescopic rod 18. A scraper 20 is installed on the outer surface of the U-shaped frame 19, and the end of the scraper 20 contacts the inner wall of the spray booth 2. The spray booth 2 provides an installation position for the electric telescopic rod 18, which in turn provides an installation position for the U-shaped frame 19. The U-shaped frame 19 provides an installation position for the scraper 20. The scraper 20 contacts the inner wall of the spray booth 2 to scrape off the paint sprayed onto the inner wall of the spray booth 2. The spray booth 2 provides a connection position for the discharge hopper 15. The spray booth 2 and the base platform 1 provide installation positions for the discharge hopper 15. The discharge hopper 15 provides an installation connection position for the discharge pipe 16. The base platform 1 provides an installation position for the collection box 17, which can collect excess spray paint. The discharge hopper 15 and the discharge pipe 16 allow the sprayer to... Excess paint in the coating cabinet 2 is discharged and flows into the collection box 17. After the metal coating is completed, the electric telescopic rod 18 pushes the return frame 19 up and down, causing the scraper 20 on the outside of the return frame 19 to scrape the inner wall of the coating cabinet 2 up and down, scraping off the paint sprayed on the inner wall of the coating cabinet 2. The excess paint falls to the bottom of the coating cabinet 2 and then flows into the collection box 17 through the discharge hopper 15 and discharge pipe 16, thereby collecting the excess paint. The scraper 20 scrapes the paint on the inner wall of the coating cabinet 2, which facilitates later cleaning and avoids the waste of paint resources.

[0029] Working principle: Before using the spraying device, check whether there are any problems that may affect its use. First, place the spraying device in the position where it is to be used. When spraying anti-corrosion and anti-immunizing agent on metal, fix the metal to be sprayed on the top of the placement tray 8 with the fixing components, close the cabinet door of the spraying cabinet 2, connect the input end of the material pump 3 to the spraying material, and the material pump 3 delivers the spraying material through the pipeline to the hollow feed pipe 5. The hollow feed pipe 5 then sprays the spraying agent through the nozzles 6 evenly arranged at its bottom. The drive motor 7 drives the placement tray 8 to rotate, thereby driving the metal to be sprayed to rotate together.

[0030] The gas emitted during the spraying process is discharged outward through the exhaust pipe 10. After being adsorbed by the activated carbon layer 14 in the purification pipe 12, the discharged gas loses its pungent odor and becomes non-toxic. After the metal spraying is completed, the electric telescopic rod 18 pushes the U-shaped frame 19 up and down, causing the scraper 20 on the outside of the U-shaped frame 19 to scrape the inner wall of the spraying cabinet 2 up and down, scraping off the sprayed paint that has been sprayed onto the inner wall of the spraying cabinet 2. The excess paint falls to the bottom of the spraying cabinet 2 and then flows into the collection box 17 through the discharge hopper 15 and discharge pipe 16, thereby collecting the excess paint. The scraping of the paint on the inner wall of the spraying cabinet 2 by the scraper 20 facilitates subsequent cleaning and avoids waste of paint resources.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A metal corrosion inhibitor spraying device, comprising a base (1) and a spraying cabinet (2), characterized in that: A spray booth (2) is installed on the top of the base (1), a material pump (3) is installed on the top of the base (1), and the material pump (3) is located on one side of the spray booth (2). An exhaust pipe (10) is installed through the top of the spray booth (2). A purification component is installed in the spray booth (2) through the exhaust pipe (10), and the purification component is used to purify the odor generated by spraying. The purification assembly includes a purification pipe (12), an externally threaded pipe (11), a partition mesh (13), and an activated carbon layer (14). The inner wall of the exhaust pipe (10) is threaded, and the internal part of the exhaust pipe (10) is connected to the externally threaded pipe (11) by the thread. The top of the externally threaded pipe (11) is connected to the purification pipe (12). The inner wall of the purification pipe (12) is provided with two sets of partition meshes (13), and the internal part of the two sets of partition meshes (13) is equipped with an activated carbon layer (14).

2. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: The front of the spraying cabinet (2) is provided with a cabinet door, and an observation window is installed on the front of the cabinet door of the spraying cabinet (2).

3. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: The spray booth (2) has symmetrically installed fixed columns (4) on its inner top wall. A hollow feed pipe (5) is installed at the bottom of the fixed column (4). The output end of the feed pump (3) is connected to the hollow feed pipe (5) through a pipe. Spray nozzles (6) are symmetrically connected to the bottom of the hollow feed pipe (5).

4. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: The base (1) is equipped with a drive motor (7) on its inner top wall, and the output end of the drive motor (7) passes through the top of the base (1) and the inner bottom wall of the spray booth (2). A placement tray (8) is installed on the top of the output end of the drive motor (7).

5. The metal corrosion inhibitor spraying device according to claim 4, characterized in that: The top of the placement tray (8) is uniformly provided with through holes (9), and a fixing component is provided on the top of the placement tray (8), which is used to fix the metal to be sprayed.

6. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: The bottom of the spray booth (2) is connected to a discharge hopper (15), and the discharge hopper (15) penetrates the inner top wall of the base (1). The bottom of the discharge hopper (15) is connected to a discharge pipe (16).

7. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: A collection box (17) is installed on the inner bottom wall of the base (1), and the bottom end of the discharge pipe (16) extends into the inside of the collection box (17).

8. The metal corrosion inhibitor spraying device according to claim 1, characterized in that: The top of the spray booth (2) is symmetrically equipped with electric telescopic rods (18), and the output end of the electric telescopic rods (18) penetrates the inner top wall of the spray booth (2). The output end of the electric telescopic rods (18) is connected to a U-shaped frame (19). A scraper (20) is installed on the outer surface of the U-shaped frame (19), and the end of the scraper (20) contacts the inner wall of the spray booth (2).