Dispensing device
By introducing a liquid level monitoring module and a Luer connector design into the dispensing device, the problem of glue interruption caused by insufficient glue in the existing device is solved, realizing real-time monitoring of glue quantity and continuity of dispensing work, and improving dispensing quality and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN HECHENGXIN AUTOMATION EQUIP CO LTD
- Filing Date
- 2025-01-14
- Publication Date
- 2026-04-28
AI Technical Summary
Existing dispensing devices lack liquid level detection capabilities, requiring operators to constantly monitor the amount of adhesive. This can easily lead to dispensing interruptions due to negligence, affecting dispensing quality and accuracy. Furthermore, the gap between the old and new adhesives during dispensing changes can impact subsequent work.
Design a dispensing device equipped with a liquid level monitoring module. The liquid level sensor monitors the amount of glue in the glue cartridge in real time and issues an early warning when the amount is below the threshold, ensuring timely replacement of the glue cartridge and avoiding insufficient glue affecting the dispensing work. A Luer connector is used to seal the glue inlet channel to prevent air from entering.
It enables real-time monitoring of adhesive quantity, avoiding adhesive interruption due to insufficient adhesive, ensuring the continuity and quality of dispensing work, and improving dispensing accuracy and efficiency.
Smart Images

Figure CN224167837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dispensing device technology, and specifically to a dispensing device. Background Technology
[0002] In industrial production, dispensing devices are commonly used for bonding product components. With technological advancements and improved living standards, there are higher demands for the efficiency, quality, and precision of dispensing. Existing dispensing devices typically lack level detection capabilities, requiring operators to constantly monitor the glue level in the cartridge. Neglecting this can lead to dispensing valve interruption, affecting subsequent dispensing operations. Furthermore, when operators replace the cartridge after it has run out of glue, a gap often exists between the old and new glue, impacting the quality and precision of subsequent dispensing. Utility Model Content
[0003] The purpose of this invention is to provide a dispensing device that can monitor the amount of glue in the glue tube, so as to avoid affecting subsequent dispensing work due to insufficient glue.
[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a dispensing device, including a base; a dispensing valve, installed on the base, for continuously or quantitatively dispensing glue; a drive source, connected to the dispensing valve and controlling the dispensing action of the dispensing valve; a glue cartridge, connected to the dispensing valve and inputting glue into the dispensing valve; and a liquid level monitoring module, installed on the base, for monitoring the amount of glue in the glue cartridge.
[0005] The aforementioned dispensing device monitors the amount of adhesive in the glue cartridge through a liquid level monitoring module. When the amount of adhesive in the cartridge falls below a set threshold, the system sends a warning to the dispensing equipment's control system. The operator then replaces the glue cartridge based on the warning signal to ensure sufficient adhesive remains in the cartridge and to guarantee the continuous dispensing operation.
[0006] Furthermore, the liquid level monitoring module includes an adapter plate mounted on the base and a liquid level sensor mounted on the adapter plate, wherein the sensing part of the liquid level sensor is close to the lower end of the rubber tube.
[0007] Furthermore, the adapter plate has a waist-shaped hole, and the liquid level sensor is mounted on the waist-shaped hole.
[0008] Furthermore, the base is provided with a vision module mounting base, on which a vision module is mounted, and a lens is provided at the lower end of the vision module.
[0009] Furthermore, the base is provided with a light source mounting bracket, on which a light source is mounted, and the light source is located directly below the lens.
[0010] Furthermore, the light source is a coaxial light source.
[0011] Furthermore, the base is provided with a positioning seat, the dispensing valve passes through the positioning seat, the side of the positioning seat is provided with a glue inlet hole, the side of the positioning seat is provided with a glue tube connector, the glue tube connector is provided with a glue inlet channel, and the two ends of the glue inlet channel are respectively connected to the glue inlet hole and the glue outlet of the glue tube.
[0012] Furthermore, one end of the glue tube connector is provided with a positioning platform, the positioning seat is provided with a positioning groove that matches the size of the positioning platform, the glue inlet is provided in the positioning groove, the glue tube connector is provided with a mounting hole that extends through to the positioning platform, and a threaded hole is provided in the positioning groove at a position corresponding to the mounting hole.
[0013] Furthermore, the rubber tube connector is connected to the rubber tube via a Luer joint.
[0014] Furthermore, a first needle connector is installed at the lower end of the dispensing valve. The first needle connector is a hollow structure and its inner cavity communicates with the inner cavity of the dispensing valve. The lower end of the first needle connector is provided with a tapered limiting end. A second needle connector is installed at the lower end of the first needle connector. A space is formed between the inner cavity of the second needle connector and the outer surface of the limiting end to accommodate the wall thickness of the dispensing needle. The first needle connector is fixed at the lower end of the dispensing valve by a fixing sleeve.
[0015] In combination with the above technical solutions, compared with the prior art, this utility model has the following beneficial effects:
[0016] The dispensing device provided by this utility model monitors the amount of glue in the glue cartridge through a liquid level monitoring module, which can prevent the dispensing work from being affected by insufficient glue. At the same time, it can also prevent the glue in the dispensing valve from being discontinuous and affecting the dispensing quality when the glue cartridge is replaced after the glue is used up.
[0017] The present invention provides a dispensing device that uses a Luer connector to connect the glue tube and the glue tube connector, which can seal the glue inlet channel on the glue tube connector during the glue tube replacement process, preventing air from entering the glue inlet channel and causing the glue to solidify, thus affecting the dispensing quality and accuracy.
[0018] The dispensing device provided by this utility model connects the glue tube connector and the positioning seat through the cooperation of the positioning platform and the positioning groove, which facilitates installation and positioning and makes the dispensing device compact. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a dispensing device according to the present invention.
[0020] Figure 2 This is an exploded view of a dispensing device according to the present invention.
[0021] Figure 3 yes Figure 2 A magnified view of a portion of position A in the diagram.
[0022] Wherein: 1-base, 11-vision module mounting base, 12-light source mounting base, 2-drive source, 3-dispensing valve, 31-fixing sleeve, 32-first needle connector, 321-limiting end, 33-second needle connector, 331-slot, 4-glue tube, 5-vision module, 51-lens, 6-liquid level sensor, 61-adapter plate, 611-waist-shaped hole, 7-light source, 8-glue tube connector, 81-glue inlet channel, 82-mounting hole, 83-positioning platform, 84-Luer connector, 9-positioning seat, 91-positioning groove, 92-glue inlet hole, 93-threaded hole. Detailed Implementation
[0023] To illustrate the technical features, objectives, and effects of this utility model in detail, the following description, in conjunction with the accompanying drawings and embodiments, provides a further detailed explanation. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this utility model.
[0024] Please see the appendix Figure 1-3 A dispensing device includes a base 1; a dispensing valve 3, mounted on the base 1, for continuously or quantitatively dispensing adhesive; a drive source 2, connected to the dispensing valve 3 and controlling the dispensing action of the dispensing valve 3; an adhesive cartridge 4, connected to the dispensing valve 3 and inputting adhesive into the dispensing valve 3; and a liquid level monitoring module, mounted on the base 1, for monitoring the amount of adhesive in the adhesive cartridge 4.
[0025] In the above embodiments, the base 1 is used to install the dispensing device onto the dispensing equipment, and the dispensing valve 3 is used to perform the dispensing action. When used in equipment that requires continuous dispensing, such as dams, the dispensing valve 3 can be a screw valve. When used in dispensing equipment that has high requirements for dispensing volume, such as chip dispensing machines, the dispensing valve 3 can be a metering valve. The drive source 2 is used to control the dispensing action of the dispensing valve 3. The liquid level monitoring module is used to monitor the amount of glue in the glue cartridge 4 in real time. When the amount of glue in the glue cartridge 4 is lower than a certain threshold, it sends a warning signal to the dispensing equipment, so that the dispensing equipment can issue a warning in time and the operator can replace the glue cartridge 4 in time, thereby avoiding the impact of insufficient glue on subsequent dispensing work. At the same time, timely replacement of the glue cartridge 4 can also avoid the inability to continue between the old and new glue, which would cause glue breakage and affect the subsequent dispensing quality and accuracy.
[0026] Based on the above embodiments, the liquid level monitoring module includes an adapter plate 61 mounted on the base 1 and a liquid level sensor 6 mounted on the adapter plate 61. The sensing part of the liquid level sensor 6 is close to the lower end of the glue cartridge 4. For example, the adapter plate 61 is L-shaped, with its short side fixed to the base 1 and its long side extending to the outside of the glue cartridge 4 near its lower end. This makes the sensing position of the liquid level sensor 6 close to the end of the liquid level in the glue cartridge 4. When the operator hears the equipment warning signal, they can immediately begin preparing to replace the glue cartridge 4, avoiding a long waiting time that would affect the replacement efficiency of the glue cartridge 4. At the same time, the remaining glue in the glue cartridge 4 can support the dispensing work during the preparation for replacing the glue cartridge 4, avoiding glue breakage that would affect the dispensing quality and accuracy.
[0027] Based on the above embodiments, the adapter plate 61 has an oblong hole 611, and the liquid level sensor 6 is mounted on the oblong hole 611. Using the oblong hole 611 to mount the liquid level sensor 6 facilitates adjustment of the liquid level sensor 6's mounting position.
[0028] Based on the above embodiments, a vision module mounting base 11 is provided on the base 1, and a vision module 5 is mounted on the vision module mounting base 11. A lens 51 is provided at the lower end of the vision module 5. The vision module 5 identifies and positions the workpiece to be dispensed, and integrating the vision module 5 into the dispensing device can ensure the accuracy of positioning.
[0029] Based on the above embodiment, the base 1 is provided with a light source fixing seat 12, and a light source 7 is installed on the light source fixing seat 12. The light source 7 is located directly below the lens 51. Adding a light source 7 below the lens 51 can illuminate the lens 51 when acquiring images, thereby improving the imaging quality and improving the positioning accuracy.
[0030] Based on the above embodiments, the light source 7 is a coaxial light source. Using a coaxial light source enables the lens 51 to obtain images with higher contrast and clarity, further improving positioning accuracy.
[0031] Based on the above embodiments, the base 1 is provided with a positioning seat 9, the dispensing valve 3 passes through the positioning seat 9, the side of the positioning seat 9 has a glue inlet hole 92, and a glue tube connector 8 is installed on the side of the positioning seat 9. The glue tube connector 8 has a glue inlet channel 81, and the two ends of the glue inlet channel 81 are respectively connected to the glue inlet hole 92 and the glue outlet of the glue tube 4. The glue tube connector 8 connects the dispensing valve 3 and the glue tube 4, so that the glue tube 4 can be kept in a vertical state, which facilitates glue dispensing, and at the same time makes the overall structure of the dispensing device more compact.
[0032] Based on the above embodiments, one end of the glue tube connector 8 is provided with a positioning platform 83, and the positioning seat 9 has a positioning groove 91 that matches the size of the positioning platform 83. The glue inlet hole 92 is opened in the positioning groove 91, and the glue tube connector 8 has a mounting hole 82 that extends through to the positioning platform 83. A threaded hole 93 is opened in the positioning groove 91 at a position corresponding to the mounting hole 82. The mounting hole 82 and the threaded hole 93 are used to fix the glue tube connector 8 on the positioning seat 9, and the positioning groove 91 is used to position the positioning platform 83 to improve installation efficiency and provide support for the side of the positioning platform 83.
[0033] Based on the above embodiments, the glue cartridge connector 8 is connected to the glue cartridge 4 via a Luer connector 84. Using the Luer connector 84 ensures that the glue inlet channel 81 remains closed during glue cartridge 4 replacement, preventing air from entering the glue inlet channel 81 and causing the glue to solidify, thus affecting the dispensing quality and accuracy.
[0034] Based on the above embodiments, a first needle connector 32 is installed at the lower end of the dispensing valve 3. The first needle connector 32 is a hollow structure and its inner cavity is connected to the inner cavity of the dispensing valve 3. The lower end of the first needle connector 32 is provided with a tapered limiting end 321. A second needle connector 33 is installed at the lower end of the first needle connector 32. A space is formed between the inner cavity of the second needle connector 33 and the outer surface of the limiting end 321 to accommodate the wall thickness of the dispensing needle (not shown in the figure). The first needle connector 32 is fixed at the lower end of the dispensing valve 3 by a fixing sleeve 31. The limiting end 321 is tapered, allowing its outer wall to fully fit against the inner wall of the dispensing needle to increase sealing. The second needle connector 33 further limits the outer wall of the dispensing needle, improving the stability and sealing of the dispensing needle installation. For example, the second needle connector 33 has a groove 331 for limiting the flange of the dispensing needle, further improving the installation stability of the dispensing needle and preventing it from falling off. The fixing sleeve 31 and the dispensing valve 3, as well as the first needle connector 32 and the second needle connector 33, can be connected by internal and external threads to improve installation efficiency and reduce installation space.
[0035] The present invention and its embodiments have been described in detail above. This description is not restrictive, and the accompanying drawings only show some embodiments of the present invention. The actual structure is not limited thereto. Those skilled in the art, inspired by this description, can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and all of these should fall within the protection scope of the present invention.
Claims
1. A dispensing device, characterized in that, include: Base; A dispensing valve, mounted on the base, is used for continuous or quantitative dispensing of adhesive; A drive source is connected to the dispensing valve and controls the dispensing action of the dispensing valve; A glue cartridge is connected to the dispensing valve and injects glue into the dispensing valve. A liquid level monitoring module, installed on the base, is used to monitor the amount of glue in the glue tube; The liquid level monitoring module includes an adapter plate mounted on the base and a liquid level sensor mounted on the adapter plate, with the sensing part of the liquid level sensor located near the lower end of the rubber tube.
2. The dispensing device according to claim 1, characterized in that: The adapter plate has a waist-shaped hole, and the liquid level sensor is installed on the waist-shaped hole.
3. The dispensing device according to claim 1, characterized in that: The base is provided with a vision module mounting base, the vision module is mounted on the vision module mounting base, and the lower end of the vision module is provided with a lens.
4. The dispensing device according to claim 3, characterized in that: The base is provided with a light source mounting bracket, and a light source is installed on the light source mounting bracket. The light source is located directly below the lens.
5. The dispensing device according to claim 4, characterized in that: The light source is a coaxial light source.
6. The dispensing device according to claim 1, characterized in that: The base is provided with a positioning seat, the dispensing valve passes through the positioning seat, the side of the positioning seat is provided with a glue inlet hole, the side of the positioning seat is provided with a glue tube connector, the glue tube connector is provided with a glue inlet channel, the two ends of the glue inlet channel are respectively connected to the glue inlet hole and the glue outlet of the glue tube.
7. A dispensing device according to claim 6, characterized in that: One end of the glue tube connector is provided with a positioning platform, and the positioning seat is provided with a positioning groove that matches the size of the positioning platform. The glue inlet hole is opened in the positioning groove. The glue tube connector is provided with a mounting hole that extends through to the positioning platform. A threaded hole is provided in the positioning groove at a position corresponding to the mounting hole.
8. A dispensing device according to claim 6 or 7, characterized in that: The rubber tube connector is connected to the rubber tube via a Luer joint.
9. The dispensing device according to claim 1, characterized in that: The lower end of the dispensing valve is equipped with a first needle connector. The first needle connector is a hollow structure and its inner cavity is connected to the inner cavity of the dispensing valve. The lower end of the first needle connector is provided with a tapered limiting end. The lower end of the first needle connector is equipped with a second needle connector. The inner cavity of the second needle connector and the outer surface of the limiting end form a space to accommodate the wall thickness of the dispensing needle. The first needle connector is fixed to the lower end of the dispensing valve by a fixing sleeve.