Filter element blank conveying device

Abstract

The utility model relates to the technical field of filter element conveying, in particular to a filter element blank conveying device which comprises a conveying belt, a fixing frame is fixedly installed on one side of the conveying belt, and a visual scanner and a classification conveying mechanism are fixedly installed on one side of the fixing frame. The classification conveying mechanism used for conducting good and bad material classification conveying on the filter elements is arranged on one side of the conveying belt, the classification conveying mechanism comprises a conveying frame fixedly installed on one side of the conveying belt, and a classification assembly is arranged in the conveying frame; during use, the conveying belt is used for conveying filter elements, when the elements pass through the visual scanner, the elements can be scanned, recognized and judged to be good products or bad materials, the classification assembly can distribute the filter elements entering the conveying frame according to the recognition result, the good products or the bad materials are guided to different positions, mixed loading is avoided, and the production efficiency is improved. A storage assembly is arranged on the other side of the conveying frame and used for storing bad filter elements and good filter elements.

Description

Technical Field

[0001] This utility model relates to the field of filter element conveying technology, and in particular to a filter element defective material conveying device. Background Technology

[0002] In the selection of filter inductors, wire-wound inductors are usually used, and the wire-wound inductors are transported to the filter component assembly workbench via a conveyor belt device.

[0003] As shown in the reference case "A conveying device for filter inductors" (publication number CN219173368U), the filter inductors, capacitors, resistors, and other components conveyed on the conveyor belt are guided to the receiving area of ​​the receiving box. Through the cooperation of the crossbar and the receiving box, the receiving box is placed on top of the isolation plate, and the filter inductors, capacitors, resistors, and other components are placed in the storage area. The isolation plate separates the working area on the conveyor belt, improving the assembly efficiency of filter inductors and boards, and solving the problems of low material feeding and conveying efficiency and high filter production cost.

[0004] In the actual production process of filter inductors, a certain number of defective products, i.e. bad materials, will still be generated due to reasons such as winding deviation, pin breakage, coil deformation or poor welding. Existing conveying devices are mostly designed with the goal of continuously feeding qualified products, and lack identification and special conveying structure for bad materials. As a result, some bad materials enter the receiving box or assembly stage with the main conveyor flow without being screened out, affecting the assembly quality.

[0005] Therefore, a defective filter component conveying device is proposed to solve the above problems. Utility Model Content

[0006] The purpose of this utility model is to provide a defective filter element conveying device to solve the above-mentioned problems. It improves the existing conveying devices, which are mostly designed with the continuous feeding of qualified products as the goal and lack the identification and special conveying structure for defective materials. As a result, some defective materials enter the receiving box or assembly stage with the main conveying flow without being screened out, which affects the assembly quality.

[0007] This utility model achieves the above-mentioned objective through the following technical solution: a filter element defective material conveying device, comprising: a conveyor belt, with a fixed frame fixedly installed on one side of the conveyor belt, and a vision scanner fixedly installed on one side of the fixed frame; a sorting conveying mechanism, used for sorting and conveying filter elements into good and bad materials, the sorting conveying mechanism being disposed on one side of the conveyor belt; wherein, the sorting conveying mechanism includes a conveying frame fixedly installed on one side of the conveyor belt, a sorting component being disposed inside the conveying frame, and a storage component being disposed on the other side of the conveying frame. In use, the conveyor belt is used to convey filter elements. When an element passes through the vision scanner, its status information is automatically identified, and it is determined whether it is a good product or a defective material. The sorting component can divert the filter elements entering the conveying frame according to the identification result, guiding good or defective materials to different positions to avoid mixing. The storage component on the other side of the conveying frame is used to store defective and good filter elements for convenient subsequent unified processing.

[0008] Preferably, the sorting component includes a partition fixedly installed inside the conveyor frame. A rotating rod is rotatably installed on one side of the partition, and a sorting plate is fixedly installed on the surface of the rotating rod. Two collection frames are provided on the other side of the conveyor frame. Before the filter element falls into the conveyor frame, the rotation angle and switching rhythm of the sorting plate can be set according to actual needs based on the scanning results of the vision scanner, so as to adapt to the running state of the constant speed or rhythmic conveyor belt, and achieve efficient and accurate sorting function without affecting the conveying rhythm.

[0009] Preferably, a motor is fixedly installed on the top of the partition, and the output end of the motor extends to one side of the rotating rod and is fixedly connected to the rotating rod. The status of the filter element is identified by a vision scanner, and the motor is used to drive the rotating rod and the sorting plate to rotate at a preset angle. This ensures that after the vision scanner identifies the status of the filter element, the position of the sorting plate can be adjusted in real time, thereby accurately guiding the element into the corresponding collection box and realizing the separation of good and bad materials.

[0010] Preferably, guide plates are fixedly installed on both sides of the inside of the conveying frame. The adjacent side of the two guide plates is inclined. The two guide plates are located on both sides of the sorting plate. The guide plates on both sides of the sorting plate guide the filter element stably from one side of the sorting plate into the corresponding collection frame through the inclined guiding effect, thereby further improving the sorting accuracy and the smoothness of the falling.

[0011] Preferably, a buffer plate is fixedly installed on one side of each of the two guide plates. The two buffer plates are located on both sides of the partition. The buffer plates are made of flexible material. When the filter element slides down guided by the sorting plate, the buffer plate can effectively absorb the impact force, prevent the surface of the element from being damaged or bounced back, thereby maintaining the stability of the sorting path.

[0012] Preferably, the storage component includes a storage box located on the other side of the conveying frame, with both collection boxes located inside the storage box. Two doors are hinged to one side of the storage box. After the conveying is completed, the storage box can be opened through the doors to remove and replace the two collection boxes, thereby improving the overall maintenance efficiency of the machine.

[0013] Preferably, the storage component further includes a pad fixedly installed inside the collection frame. The bottom of the collection frame is provided with a movable plate, and two springs are fixedly installed at the bottom of the movable plate. The movable plate is slidably connected to the inner wall of the storage box. When the filter element falls into the collection frame through the sorting component, it first contacts the pad and gradually stacks up. As the number of stacked items increases, the pad will press down on the movable plate, and the springs will be compressed accordingly, slowly reducing the overall stack height and automatically adapting to the fluctuation of different collection volumes.

[0014] The beneficial effects of this utility model are:

[0015] 1. During use, the conveyor belt is used to transport the filter components. When the components pass through the vision scanner, their status information is automatically identified and they are judged as good or bad. The sorting component can sort the filter components entering the conveyor frame according to the identification results, guiding good or bad components to different positions to avoid mixing. The other side of the conveyor frame is equipped with a storage component for storing bad and good filter components, which facilitates subsequent unified processing.

[0016] 2. When the filter elements fall into the collection box through the sorting component, they first come into contact with the pad and gradually stack up. As the number of stacked items increases, the pad will press down on the movable plate, and the spring will be compressed accordingly, slowly reducing the overall stack height and automatically adapting to the fluctuation of different collection volumes. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the classification and conveying mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the classification component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the storage component structure of this utility model.

[0021] In the diagram: 1. Conveyor belt; 2. Fixed frame; 21. Vision scanner; 3. Sorting conveyor mechanism; 31. Conveyor frame; 32. Sorting component; 321. Partition; 322. Rotating rod; 323. Sorting plate; 324. Motor; 325. Guide plate; 326. Buffer plate; 327. Collection frame; 33. Storage component; 331. Storage box; 332. Box door; 333. Pad; 334. Movable plate; 335. Spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In practical implementation: such as Figure 1-4 As shown, a defective filter element conveying device includes: a conveyor belt 1, with a fixed frame 2 fixedly installed on one side of the conveyor belt 1, and a vision scanner 21 fixedly installed on one side of the fixed frame 2; a sorting conveying mechanism 3, which is disposed on one side of the conveyor belt 1 for sorting and conveying filter elements into good and bad parts; wherein, the sorting conveying mechanism 3 includes a conveying frame 31 fixedly installed on one side of the conveyor belt 1, a sorting component 32 is disposed inside the conveying frame 31, and a storage component 33 is disposed on the other side of the conveying frame 31. In use, the conveyor belt 1 is used to convey filter elements. When the element passes through the vision scanner 21, its status information is automatically identified and it is determined to be a good product or a defective product. The sorting component 32 can sort the filter elements entering the conveying frame 31 according to the identification result, guiding good or defective products to different positions to avoid mixing. The storage component 33 on the other side of the conveying frame 31 is used to store defective and good filter elements for convenient subsequent unified processing;

[0024] The existing filter element conveying device mainly includes a conveyor belt 1, a motor 324 drive mechanism, a guide baffle, a detection module and an end receiving mechanism. The sorting component 32 automatically guides the elements in different states to fall into the corresponding channels or areas according to the element status identified by the vision scanner 21, effectively avoiding the mixing of good and bad materials. The storage component 33 is used to receive and temporarily store the filter elements after diversion. The two components do not directly interfere with the main path of the conveyor belt 1 and will not affect the normal transmission rhythm and material passage trajectory of the conveyor belt 1.

[0025] like Figure 2 and Figure 3As shown, the sorting component 32 includes a partition 321 fixedly installed inside the conveyor frame 31. A rotating rod 322 is rotatably mounted on one side of the partition 321, and a sorting plate 323 is fixedly mounted on the surface of the rotating rod 322. Two collection boxes 327 are provided on the other side of the conveyor frame 31. The conveyor belt 1 runs at a constant speed or in a rhythmic pattern. Before the filter element falls into the conveyor frame 31, the rotation angle and switching rhythm of the sorting plate 323 can be set according to actual needs based on the scanning results of the vision scanner 21, adapting to the running state of the constant speed or rhythmic conveyor belt 1, and achieving [the desired result] without affecting the conveying rhythm. The system features efficient and accurate sorting and classification functions. A motor 324 is fixedly installed on the top of the partition 321. The output end of the motor 324 extends to one side of the rotating rod 322 and is fixedly connected to the rotating rod 322. The status of the filter element is identified by the vision scanner 21. The motor 324 drives the rotating rod 322 and the sorting plate 323 to rotate at a preset angle. This ensures that after the vision scanner 21 identifies the status of the filter element, the position of the sorting plate 323 can be adjusted in real time, thereby accurately guiding the element into the corresponding collection box 327 and realizing the separation of good and bad materials.

[0026] Guide plates 325 are fixedly installed on both sides of the inside of the conveyor frame 31. The adjacent side of the two guide plates 325 is inclined. The two guide plates 325 are located on both sides of the sorting plate 323. The guide plates 325 on both sides of the sorting plate 323 guide the filter element stably from one side of the sorting plate 323 into the corresponding collection frame 327 through the inclined guiding action, which further improves the sorting accuracy and the smoothness of the fall. Buffer plates 326 are fixedly installed on one side of each of the two guide plates 325. The two buffer plates 326 are located on both sides of the partition plate 321. The buffer plates 326 are made of flexible material. When the filter element slides down guided by the sorting plate 323, the buffer plates 326 can effectively absorb the impact force, prevent the surface of the element from being damaged or bounced back, and thus maintain the stability of the sorting path.

[0027] like Figure 3 and Figure 4As shown, the storage component 33 includes a storage box 331 located on the other side of the conveying frame 31. Both collection boxes 327 are located inside the storage box 331. Two boxes 332 are hinged to one side of the storage box 331. After the conveying is completed, the storage box 331 can be opened through the boxes 332 to remove and replace the two collection boxes 327, thereby improving the overall maintenance efficiency. The storage component 33 also includes a pad 333 fixedly installed inside the collection box 327. A movable plate 334 is provided at the bottom of the collection box 327. Two springs 335 are fixedly installed at the bottom of the movable plate 334. The movable plate 334 is slidably connected to the inner wall of the storage box 331. In actual operation, when the filter element falls into the collection box 327 through the sorting component 32, it first contacts the pad 333 and gradually stacks up. As the number of stacked elements increases, the pad 333 will press down on the movable plate 334, and the springs 335 will be compressed accordingly, slowly reducing the overall stacking height and automatically adapting to the fluctuation of different collection amounts, maintaining the force state of the elements within a reasonable buffer zone.

[0028] In use, the conveyor belt 1 transports the filter components. When a component passes through the vision scanner 21, its status information is automatically identified. When the filter component falls into the conveyor frame 31, the motor 324 drives the rotating rod 322 and the sorting plate 323 to rotate at a preset angle. This ensures that after the vision scanner 21 identifies the status of the filter component, the position of the sorting plate 323 can be adjusted immediately, thereby accurately guiding the component into the corresponding collection frame 327, achieving the separation of good and bad products. The guide plates 325 located on both sides of the sorting plate 323 guide the filter component stably from one side of the sorting plate 323 into the corresponding collection frame 327 through the inclined plane. When the filter element slides down guided by the sorting plate 323, the buffer plate 326 can effectively absorb the impact force and prevent the surface of the element from being damaged or bouncing back. After the conveying is completed, the storage box 331 can be opened through the box door 332 to take out and replace the two collection boxes 327, which improves the overall maintenance efficiency. In actual operation, when the filter element falls into the collection box 327 through the sorting component 32, it first contacts the pad plate 333 and gradually stacks up. As the number of stacked items increases, the pad plate 333 will press down the movable plate 334, and the spring 335 will be compressed accordingly, slowly reducing the overall stacking height, automatically adapting to the fluctuation of different collection amounts, and maintaining the force state of the element within a reasonable buffer zone.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A filter element defective material conveying device, characterized in that, include: The conveyor belt (1) has a fixed frame (2) fixedly installed on one side, and a vision scanner (21) is fixedly installed on one side of the fixed frame (2). The sorting conveyor (3) is used to sort and convey filter elements into good and bad materials. The sorting conveyor (3) is located on one side of the conveyor belt (1). The sorting and conveying mechanism (3) includes a conveying frame (31) fixedly installed on one side of the conveyor belt (1), a sorting component (32) is provided inside the conveying frame (31), and a storage component (33) is provided on the other side of the conveying frame (31).

2. The filter element defective material conveying device according to claim 1, characterized in that: The sorting component (32) includes a partition (321) fixedly installed inside the conveying frame (31), a rotating rod (322) is rotatably installed on one side of the partition (321), a sorting plate (323) is fixedly installed on the surface of the rotating rod (322), and two collection frames (327) are provided on the other side of the conveying frame (31).

3. The filter element defective material conveying device according to claim 2, characterized in that: A motor (324) is fixedly installed on the top of the partition (321), and the output end of the motor (324) extends to one side of the rotating rod (322) and is fixedly connected to the rotating rod (322).

4. The filter element defective material conveying device according to claim 1, characterized in that: Guide plates (325) are fixedly installed on both sides of the inside of the conveying frame (31). The two guide plates (325) are inclined on the adjacent side and are located on both sides of the sorting plate (323).

5. The filter element defective material conveying device according to claim 4, characterized in that: A buffer plate (326) is fixedly installed on one side of each of the two guide plates (325), and the two buffer plates (326) are located on both sides of the partition plate (321).

6. A filter element defective material conveying device according to claim 2, characterized in that: The storage assembly (33) includes a storage box (331) located on the other side of the conveying frame (31), and two collection frames (327) are located inside the storage box (331). Two box doors (332) are hinged to one side of the storage box (331).

7. A filter element defective material conveying device according to claim 2, characterized in that: The storage component (33) also includes a pad (333) fixedly installed inside the collection frame (327). The bottom of the collection frame (327) is provided with a movable plate (334). Two springs (335) are fixedly installed at the bottom of the movable plate (334). The movable plate (334) is slidably connected to the inner wall of the storage box (331).

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