Detachable chip removal plate of band sawing machine

Abstract

The utility model discloses a detachable band sawing machine chip removal plate in the technical field of chip removal plates, which comprises a workbench, a conveying mechanism and a fixing mechanism, the conveying mechanism comprises a chip removal plate, a servo motor is mounted on one side of the outside of the chip removal plate, a rotating shaft is mounted on an output shaft of the servo motor, a first rotating rod is sleeved outside the rotating shaft, and a second rotating rod is sleeved outside the first rotating rod. An iron rod is further installed in the chip removal plate, the iron rod is sleeved with a second rotating rod, the first rotating rod and the second rotating rod are sleeved with a hollow conveying belt, a servo motor drives a rotating shaft to rotate, and the rotating shaft drives the first rotating rod to rotate in the rotating process; the first rotating rod drives the hollowed-out conveying belt to rotate in the rotating process, the hollowed-out conveying belt drives cuttings generated in the working process to be conveyed in the rotating process, finally the cuttings are collected through the collecting box, and the phenomena that the cuttings are accumulated, the cleanliness of the machining environment is affected, equipment operation is interfered, and even potential safety hazards are brought are avoided.

Description

Technical Field

[0001] This utility model relates to the field of chip conveyor technology, specifically a detachable chip conveyor for band saws. Background Technology

[0002] A band saw is a widely used cutting device in the metal processing field. It uses a circular saw band wound around two or more saw wheels and driven by a drive unit to rotate, thus achieving continuous cutting of the workpiece. During the cutting process, a large amount of metal chips (i.e., shavings) are generated. If these chips are not discharged in time, they can easily accumulate between the saw band and the workpiece, affecting cutting efficiency and surface quality. They may even lead to accelerated saw band wear, saw jamming, band breakage, and other malfunctions, reducing the service life of the equipment.

[0003] Existing chip conveyor plates present numerous inconveniences in practical applications, primarily due to their difficulty in disassembling and replacing. Once equipment malfunctions, maintenance and repair become extremely difficult, increasing downtime and repair costs. Furthermore, during the cutting process, existing chip conveyor plates have low chip conveying efficiency, leading to chip accumulation, which not only affects the cleanliness of the processing environment but may also interfere with equipment operation and even pose safety hazards. Therefore, this invention designs a detachable chip conveyor plate for band saws to solve the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a detachable chip conveyor plate for band saws to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A detachable chip conveyor plate for a band saw includes a worktable, a transport mechanism, and a fixing mechanism. The transport mechanism includes a chip conveyor plate. A servo motor is mounted on one side of the chip conveyor plate. A rotating shaft is mounted on the output shaft of the servo motor. A first rotating rod is sleeved on the outside of the rotating shaft. An iron rod is also installed inside the chip conveyor plate. A second rotating rod is sleeved on the outside of the iron rod. A perforated conveyor belt is sleeved on the outside of the first and second rotating rods. During rotation, the rotating shaft drives the first rotating rod to rotate. The first rotating rod, in conjunction with the second rotating rod, drives the perforated conveyor belt to rotate. The perforated conveyor belt moves the chips generated during the working process.

[0007] The fixing mechanism includes fixing blocks. Fixing blocks are symmetrically installed on one side of the chip conveyor plate. An annular groove is formed inside each fixing block, and a pressure spring is installed inside the annular groove. A D-shaped baffle is installed outside the pressure spring. A counterweight is installed inside the worktable near the chip conveyor plate. Fixing rods are symmetrically installed outside the counterweights. A second convex block is installed outside the fixing rods, and a first convex block is sleeved on the outside of the fixing rods. The D-shaped baffle and the first and second convex blocks work together to fix and disassemble the chip conveyor plate, preventing equipment malfunctions and making maintenance and repair extremely difficult.

[0008] Preferably, a plurality of support rods are symmetrically installed on the bottom of the workbench, a tray is installed on the outer side of the workbench, and a collection box is installed on the top of the tray. Chips generated during operation are collected through the collection box.

[0009] Preferably, a water pump is installed on the side of the workbench away from the pallet, and a water pipe is installed on the outside of the water pump. Several uprights are installed on the top of the workbench, and a fixing device body is installed on one side of each upright. The workbench is then secured by several fixing device bodies.

[0010] Preferably, an iron plate is installed at the top of the upright, a cutting machine is mounted on the outside of the iron plate, and a blade is mounted on the outside of the cutting machine. The material is cut by the combined use of the cutting machine and the blade.

[0011] Preferably, the top of the workbench has a through slot, the interior of the workbench has a guide plate, and the exterior of the workbench has a placement slot. The operator inserts the chip removal plate into the workbench through the placement slot.

[0012] Preferably, a water tank is installed inside the workbench, and several support columns are symmetrically installed inside the workbench. After the chip conveyor plate enters the interior of the workbench, it is supported by the support columns.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model enables the transportation of chips via a transport mechanism, which includes a servo motor, a rotating shaft, and a perforated conveyor belt. When the device is needed to transport and collect chips generated during the work process, the servo motor is activated, driving the rotating shaft to rotate. During rotation, the rotating shaft drives the first rotating rod to rotate, which in turn drives the perforated conveyor belt to rotate. The perforated conveyor belt then transports the chips generated during the work process, which are finally collected in a collection box. This prevents chips from accumulating, affecting the cleanliness of the processing environment, interfering with equipment operation, or even posing safety hazards.

[0015] 2. This utility model can fix the chip conveyor plate through a fixing mechanism. The fixing mechanism includes a counterweight, a first convex block, and the chip conveyor plate. The chip conveyor plate is inserted into the worktable through a placement slot. When the chip conveyor plate is moved, the second convex block presses against the D-shaped baffle. When the second convex block enters the fixing block through the D-shaped baffle, the chip conveyor plate can be fixed by the cooperation of the second convex block and the D-shaped baffle. When it is necessary to disassemble the chip conveyor plate, continue to push the chip conveyor plate. At this time, the D-shaped baffle is compressed by the first convex block and contracts. The chip conveyor plate can be disassembled by the cooperation of the D-shaped baffle and the first convex block, avoiding the phenomenon that equipment failure, maintenance and repair become very difficult. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the first internal structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the second internal structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the third internal structure of the present invention;

[0022] Figure 6 This is an enlarged structural diagram of part A of the present invention;

[0023] Figure 7 This is an enlarged structural diagram of part B of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Workbench; 21. Support rod; 22. Pallet; 23. Collection box; 24. Water pump; 25. Water pipe; 31. Upright pole; 32. Iron plate; 33. Fixing device body; 34. Cutting machine; 35. Blade; 41. Through slot; 42. Guide plate; 43. Water tank; 44. Support column; 45. Placement slot; 51. Counterweight; 52. Fixing rod; 53. First convex block; 54. Second convex block; 55. Fixing block; 56. Annular groove; 57. Pressure spring; 58. D-shaped baffle; 61. Chip removal plate; 62. Rotating shaft; 63. First rotating rod; 64. Hollowed-out conveyor belt; 65. Iron rod; 66. Second rotating rod; 67. Servo motor. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 This utility model provides a technical solution:

[0028] The detachable chip conveyor plate of the band saw includes a worktable 1, a transport mechanism, and a fixing mechanism. The transport mechanism includes a chip conveyor plate 61. A servo motor 67 is installed on one side of the chip conveyor plate 61. A rotating shaft 62 is installed on the output shaft of the servo motor 67. A first rotating rod 63 is sleeved on the outside of the rotating shaft 62. An iron rod 65 is also installed inside the chip conveyor plate 61. A second rotating rod 66 is sleeved on the outside of the iron rod 65. A perforated conveyor belt 64 is sleeved on the outside of the first rotating rod 63 and the second rotating rod 66. During the rotation of the rotating shaft 62, the first rotating rod 63 drives the first rotating rod 63 to rotate. During the rotation of the first rotating rod 63, the first rotating rod 63 drives the perforated conveyor belt 64 to rotate through cooperation with the second rotating rod 66. During the rotation of the perforated conveyor belt 64, the chips generated during the operation are moved.

[0029] The fixing mechanism includes fixing blocks 55. Fixing blocks 55 are symmetrically installed on one side of the chip conveyor plate 61. An annular groove 56 is formed inside the fixing block 55, and a pressure spring 57 is installed inside the annular groove 56. A D-shaped baffle 58 is installed outside the pressure spring 57. A counterweight block 51 is installed inside the worktable 1 near the chip conveyor plate 61. Fixing rods 52 are symmetrically installed outside the counterweight block 51. A second convex block 54 is installed outside the fixing rod 52, and a first convex block 53 is sleeved on the outside of the fixing rod 52. Through the combined use of the D-shaped baffle 58, the first convex block 53, and the second convex block 54, the chip conveyor plate 61 can be fixed and disassembled, preventing equipment malfunctions and making maintenance and repair extremely difficult.

[0030] Several support rods 21 are symmetrically installed at the bottom of the workbench 1. A tray 22 is installed on one side of the workbench 1, and a collection box 23 is installed on the top of the tray 22. Chips generated during operation are collected through the collection box 23. A water pump 24 is installed on the side of the workbench 1 away from the tray 22, and a water pipe 25 is installed on the outside of the water pump 24. Several uprights 31 are installed on the top of the workbench 1, and a fixing device body 33 is installed on one side of each upright 31. The uprights are secured by the fixing device bodies 33.

[0031] A metal plate 32 is mounted on the top of the upright 31. A cutting machine 34 is mounted on the outside of the metal plate 32, and a blade 35 is mounted on the outside of the cutting machine 34. The material is cut by the combined use of the cutting machine 34 and the blade 35. A through slot 41 is opened on the top of the workbench 1, a guide plate 42 is installed inside the workbench 1, and a placement slot 45 is opened on one side of the outside of the workbench 1. The operator inserts the chip removal plate 61 into the interior of the workbench 1 through the placement slot 45. A water tank 43 is installed inside the workbench 1, and several support columns 44 are symmetrically installed inside the workbench 1. After the chip removal plate 61 enters the interior of the workbench 1, it is supported by the support columns 44.

[0032] When the device needs to be used for operation, the chip conveyor plate 61 needs to be installed. The operator inserts the chip conveyor plate 61 into the workbench 1 through the placement slot 45. After entering the workbench 1, the chip conveyor plate 61 is supported by several support columns 44. When the chip conveyor plate 61 is moved to a suitable position, the D-shaped baffle 58 is pressed by the second convex block 54, causing the pressure spring 57 to contract. When the D-shaped baffle 58 is located between the first convex block 53 and the second convex block 54, the cooperation between the D-shaped baffle 58 and the second convex block 54... The chip conveyor plate 61 can be fixed in place. When the chip conveyor plate 61 needs to be disassembled and repaired, the chip conveyor plate 61 is pushed forward. At this time, the pressure spring 57 is contracted by the pressure of the first convex block 53 through the D-shaped baffle 58. When the D-shaped baffle 58 is located between the worktable 1 and the first convex block 53, the chip conveyor plate 61 is pulled in the opposite direction. With the cooperation of the D-shaped baffle 58 and the first convex block 53, the chip conveyor plate 61 can be removed for repair, avoiding the phenomenon that the equipment malfunctions and maintenance and repair become very difficult.

[0033] The material to be cut is placed on top of the workbench 1 and fixed by several fixing devices 33. After the material is fixed, the cutting machine 34 is started. The material is cut by the cooperation of the cutting machine 34 and the blade 35. The chips generated by cutting enter the interior of the workbench 1 through the through groove 41. After entering the interior of the workbench 1, the chips fall above the hollow conveyor belt 64 through the guide plate 42.

[0034] When it is necessary to collect the chips generated during the work process, the servo motor 67 is started. The servo motor 67 drives the rotating shaft 62 to rotate. During the rotation of the rotating shaft 62, the first rotating rod 63 is driven to rotate. During the rotation of the first rotating rod 63, it drives the hollow conveyor belt 64 to rotate in cooperation with the second rotating rod 66. During the rotation of the hollow conveyor belt 64, the chips generated during the work process are moved and collected by the collection box 23.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A detachable chip conveyor plate for a band saw, characterized in that: Includes a workbench (1), a transport mechanism, and a fixed mechanism; The transport mechanism includes a chip conveyor plate (61), a servo motor (67) is installed on the outer side of the chip conveyor plate (61), a rotating shaft (62) is installed on the output shaft of the servo motor (67), a first rotating rod (63) is sleeved on the outside of the rotating shaft (62), an iron rod (65) is also installed inside the chip conveyor plate (61), a second rotating rod (66) is sleeved on the outside of the iron rod (65), and a perforated conveyor belt (64) is sleeved on the outside of the first rotating rod (63) and the second rotating rod (66). The fixing mechanism includes a fixing block (55), a fixing block (55) is symmetrically installed on one side of the chip removal plate (61), an annular groove (56) is opened inside the fixing block (55), a pressure spring (57) is installed inside the annular groove (56), a D-shaped baffle (58) is installed outside the pressure spring (57), a counterweight block (51) is installed inside the worktable (1) on the side close to the chip removal plate (61), a fixing rod (52) is symmetrically installed outside the counterweight block (51), a second convex block (54) is installed outside the fixing rod (52), and a first convex block (53) is sleeved on the outside of the fixing rod (52).

2. The detachable chip conveyor plate of the band saw according to claim 1, characterized in that: Several support rods (21) are symmetrically installed at the bottom of the workbench (1), a tray (22) is installed on the outer side of the workbench (1), and a collection box (23) is installed on the top of the tray (22).

3. The detachable chip conveyor plate of the band saw according to claim 2, characterized in that: A water pump (24) is installed on the side of the workbench (1) away from the tray (22). A water pipe (25) is installed on the outside of the water pump (24). Several uprights (31) are installed on the top of the workbench (1). A fixing device body (33) is installed on one side of each upright (31).

4. The detachable chip conveyor plate of the band saw according to claim 3, characterized in that: An iron plate (32) is installed on the top of the pole (31), a cutting machine (34) is installed on the outside of the iron plate (32), and a blade (35) is installed on the outside of the cutting machine (34).

5. The detachable chip conveyor plate of the band saw according to claim 1, characterized in that: The top of the workbench (1) is provided with a through groove (41), the inside of the workbench (1) is provided with a guide plate (42), and the outside side of the workbench (1) is provided with a placement groove (45).

6. The detachable chip conveyor plate of the band saw according to claim 5, characterized in that: A water tank (43) is installed inside the workbench (1), and several support columns (44) are symmetrically installed inside the workbench (1).

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