Sparkproof sputtering device for steel pipe cutting

By introducing a water curtain shielding structure and height adjustment components into the steel pipe cutting device, the problem of sparks splashing caused by the baffle not being able to follow the movement of the cutting point was solved, achieving full coverage to prevent spark splashing and water resource recycling.

CN224169030UActive Publication Date: 2026-04-28BAZHOU SHENGZHONGYU METAL PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAZHOU SHENGZHONGYU METAL PRODUCTS CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

When cutting long steel pipes continuously, the existing steel pipe cutting device cannot move the baffle with the cutting point, causing 30-40% of the sparks to splash out from the edge of the baffle, affecting the shielding effect.

Method used

It adopts a water curtain shielding structure and a height adjustment structure. A water curtain barrier is formed by a circulating water pump to shield the sparks. The position of the nozzle is adjusted by a drive motor to adapt to the cutting angle. The nozzle height is adjusted by a locking component to adapt to different steel pipe sizes.

Benefits of technology

It effectively prevents sparks from flying, achieves full coverage of cutting sparks, adapts to different cutting angles and steel pipe sizes, and recycles water resources to achieve energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224169030U_ABST
    Figure CN224169030U_ABST
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Abstract

The utility model discloses a spark sputtering prevention device for steel pipe cutting, which comprises a base, and a vacant groove is formed in the inner side of the base; the cutting table is fixedly mounted at the upper end of the base; the supporting frame is fixedly mounted at the upper end of the base; the water curtain assembly is arranged on the outer side of the base; the spray head is arranged at the upper end of the cutting table; the clamping assembly is arranged on the outer side of the water curtain assembly; wherein the water curtain assembly is used for forming a water curtain barrier. According to the spark sputtering prevention device for steel pipe cutting, when a steel pipe body is cut on a cutting table, a circulating water pump is operated, so that water on the inner side of a circulating water tank sequentially enters a connector, a connecting pipe, a butt joint pipe, a water disc and a spray head through a water inlet pipe, the spray head can spray the entering water to the left side and the right side of the cutting table, and therefore a water curtain is formed; and sparks generated by cutting are shielded through the generated water curtain, and the cutting sparks are prevented from splashing towards the two sides.
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Description

Technical Field

[0001] This utility model relates to the field of steel pipe processing technology, specifically to a spark-proof device for steel pipe cutting. Background Technology

[0002] During steel pipe cutting (such as flame cutting, plasma cutting, laser cutting, or sawing), high-temperature sparks and molten slag splashing are common problems. These splashing sparks can not only pollute the surrounding environment but also easily injure operators. Therefore, spark protection devices are needed to protect against spark splashing.

[0003] A splash-proof, equidistant steel pipe cutting device, disclosed in CN222710944U, includes a housing. The housing comprises a base plate and multiple feet fixedly mounted at the bottom of the base plate. A receiving groove is provided at the top of the base plate, and a cutting device and a positioning device are located at the top of the base plate. The cutting device is located to one side of the positioning device and includes a cutting blade. A first baffle is fixedly mounted on the side of the cutting blade away from the receiving groove. This invention adjusts the steel pipe to a suitable position by pressing it against the positioning plate. Then, a telescopic motor drives a high-speed rotating cutting blade to cut the steel pipe. When the cutting blade moves downwards, the bottom end of the second baffle contacts the surface of the steel pipe. As the cutting blade continues to move, the second baffle slides within a first groove, ensuring that the bottom end of the second baffle remains in contact with the surface of the steel pipe, thus blocking sparks generated during cutting and preventing injury to the user's clothing and skin.

[0004] The device uses a baffle to block the flying sparks. However, when using the baffle to prevent the sparks from flying, the baffle cannot move with the cutting point. When the cutting position changes (especially when cutting long steel pipes continuously), about 30-40% of the sparks will splash out from the edge of the baffle, thus affecting the blocking effect.

[0005] To address the aforementioned issues, we have made innovative designs based on the existing structure of the anti-sparking device for steel pipe cutting. Utility Model Content

[0006] The purpose of this invention is to provide a spark-proof device for steel pipe cutting, in order to solve the problem mentioned in the background art that when using a baffle to prevent sparks from splashing, the baffle cannot follow the movement of the cutting point. When the cutting position changes (especially when cutting long steel pipes continuously), about 30-40% of the sparks will splash out from the edge of the baffle, thus affecting the shielding effect.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a spark-proof device for steel pipe cutting, comprising a base with an empty groove on its inner side; a cutting table fixedly installed on the upper end of the base; a support frame fixedly installed on the upper end of the base; a water curtain assembly disposed on the outer side of the base; a nozzle disposed on the upper end of the cutting table; and a locking assembly disposed on the outer side of the water curtain assembly; wherein the water curtain assembly is used to form a water curtain barrier to block the sparks generated during cutting; and the locking assembly is used to adjust the height of the nozzle.

[0008] Preferably, the water curtain assembly includes a circulating water tank, a circulating water pump, and an inlet pipe. The circulating water tank is fixedly installed on the outside of the support frame, and the circulating water pump is fixedly installed on the outside of the circulating water tank. The output end of the circulating water pump is fixedly connected to the inlet pipe.

[0009] Preferably, the water curtain assembly further includes a connector, a connecting pipe, a connecting tube, and a water tray. The connector is fixedly installed inside the support frame, and the top of the connector is connected to the water inlet pipe. The bottom of the connector is rotatably connected to the connecting pipe, and the connecting tube is slidably connected to the outside of the connecting pipe. The tail end of the connecting tube is fixedly connected to the water tray, and nozzles are equidistantly connected to the left and right sides of the water tray.

[0010] Preferably, the water curtain assembly further includes a first gear, a drive motor, and a second gear. The drive motor is fixedly installed on the outside of the support frame, and the output end of the drive motor is fixedly connected to the second gear. The second gear is meshed with the first gear on the outside, and the first gear is fixedly installed on the outside of the connecting pipe.

[0011] Preferably, the water curtain assembly further includes a water storage tank, a filter screen, and a water outlet pipe. The water storage tank is located inside the base, and a filter screen is fixedly connected to the bottom of the water storage tank. The bottom of the water storage tank is connected to a circulating water tank through the water outlet pipe.

[0012] Preferably, the engaging assembly includes slots that are equidistantly located on the outside of the connecting pipe.

[0013] Preferably, the engaging assembly further includes a telescopic spring and a locking rod. The locking rod is connected to the outside of the connecting tube via the telescopic spring, and the tail end of the locking rod penetrates the inside of the connecting tube and engages with the locking groove.

[0014] Compared with the prior art, the beneficial effect of this utility model is that the anti-sparking device for steel pipe cutting is equipped with:

[0015] 1. Water curtain shielding structure: When the steel pipe body is cut on the cutting table, the circulating water pump is run, so that the water inside the circulating water tank enters the connector, connecting pipe, butt pipe, water tray and nozzle in sequence through the water inlet pipe. The nozzle sprays the water into the left and right sides of the cutting table, thus forming a water curtain. The water curtain shields the sparks generated by cutting and prevents the sparks from splashing to both sides.

[0016] Furthermore, the water sprayed from the nozzles enters the inner side of the water storage tank, where impurities are intercepted by the filter screen. After the water is filtered, it enters the empty tank and then re-enters the inner side of the circulating water tank through the outlet pipe, thus recycling the water and achieving energy-saving effects.

[0017] Furthermore, when the cutting angle of the steel pipe body changes, the drive motor is operated, which causes the output end of the drive motor to drive the second gear to rotate. The rotation of the second gear will drive the outer meshing first gear to rotate. The rotation of the first gear will drive the connecting pipe to rotate inside the connector, thereby changing the placement position of the nozzle to adapt to different cutting angles of the steel body.

[0018] 2. Height Adjustment Structure: When the water curtain range needs to be adjusted, the locking rod is manually pulled outward to separate the tail end of the locking rod from the locking groove. After the tail end of the locking rod is separated from the locking groove, the connecting pipe is in an active state. At this time, the height of the nozzle can be adjusted by sliding the connecting pipe up and down along the outside of the connecting pipe. By adjusting the height of the nozzle, the height of the water curtain can be adjusted, thereby achieving the effect of adjusting the anti-sparking range to adapt to the cutting of steel pipes of different sizes. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall bottom view of the present invention;

[0021] Figure 3 This is a schematic diagram of the front sectional view of the base of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the water curtain component of this utility model;

[0023] Figure 5 This is a schematic diagram of the connection structure between the first gear and the second gear of this utility model;

[0024] Figure 6 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0025] In the diagram: 1. Base; 2. Empty slot; 3. Cutting table; 4. Support frame; 5. Water curtain assembly; 501. Circulating water tank; 502. Circulating water pump; 503. Inlet pipe; 504. Connector; 505. Connecting pipe; 506. Connecting pipe; 507. Water tray; 508. Nozzle; 509. First gear; 510. Drive motor; 511. Second gear; 512. Water storage tank; 513. Filter screen; 514. Outlet pipe; 6. Locking assembly; 601. Locking slot; 602. Telescopic spring; 603. Locking rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model provides a technical solution: a spark-proof device for cutting steel pipes, comprising:

[0028] Example 1: As Figures 1-5 The present invention provides a technical solution for preventing sparks from splashing during steel pipe cutting, comprising: a base 1 with an empty groove 2 on its inner side; a cutting table 3 fixedly installed on the upper end of the base 1; a support frame 4 fixedly installed on the upper end of the base 1; a water curtain assembly 5 disposed on the outer side of the base 1; a nozzle 508 disposed on the upper end of the cutting table 3; and a locking assembly 6 disposed on the outer side of the water curtain assembly 5. The water curtain assembly 5 forms a water curtain barrier to block sparks generated during cutting; the locking assembly 6 adjusts the height of the nozzle 508.

[0029] The water curtain assembly 5 includes a circulating water tank 501, a circulating water pump 502, and an inlet pipe 503. The circulating water tank 501 is fixedly installed on the outside of the support frame 4, and the circulating water pump 502 is fixedly installed on the outside of the circulating water tank 501. The output end of the circulating water pump 502 is fixedly connected to the inlet pipe 503. The water curtain assembly 5 also includes a connector 504, a connecting pipe 505, a connecting tube 506, and a water tray 507. The connector 504 is fixedly installed on the inside of the support frame 4, and the top of the connector 504 is connected to the inlet pipe 503. The bottom of the connector 504 is rotatably connected to the connecting pipe 505, and the connecting tube 506 is slidably connected to the outside of the connecting pipe 505. The tail end of the connecting tube 506 is fixedly connected to the water tray 507. Spray nozzles 508 are equidistantly connected to the left and right sides of the disc 507; the water curtain assembly 5 also includes a first gear 509, a drive motor 510 and a second gear 511. The drive motor 510 is fixedly installed on the outside of the support frame 4, and the output end of the drive motor 510 is fixedly connected to the second gear 511. The second gear 511 is meshed with the first gear 509 on the outside, and the first gear 509 is fixedly installed on the outside of the connecting pipe 505; the water curtain assembly 5 also includes a water storage tank 512, a filter screen 513 and a water outlet pipe 514. The water storage tank 512 is opened inside the base 1, and the bottom of the water storage tank 512 is fixedly connected to the filter screen 513. The bottom of the water storage tank 512 is connected to the circulating water tank 501 through the water outlet pipe 514;

[0030] When the steel pipe is cut on the cutting table 3, this structure operates a circulating water pump 502, causing water from the inside of the circulating water tank 501 to flow through the inlet pipe 503 into the connector 504, connecting pipe 505, connecting pipe 506, water tray 507, and nozzle 508. The nozzle 508 sprays the incoming water onto the left and right sides of the cutting table 3, forming a water curtain. This water curtain shields the sparks generated during cutting, preventing them from splashing to the sides. The water sprayed from the nozzle 508 enters the water storage tank 512, where impurities are intercepted by the filter screen 513. After filtration, the water enters the empty tank 2 and then re-enters the circulating water tank 501 through the outlet pipe 514, thus recycling the water and achieving energy conservation. When the cutting angle of the steel pipe changes...

[0031] When the change occurs, the drive motor 510 is operated, which causes the output end of the drive motor 510 to drive the second gear 511 to rotate. The rotation of the second gear 511 will drive the outer meshing first gear 509 to rotate. The rotation of the first gear 509 will drive the connecting pipe 505 to rotate inside the connector 504, thereby changing the placement position of the nozzle 508 to adapt to different cutting angles of the steel body.

[0032] Example 2: Figures 1-2 , Figure 6The present invention provides a technical solution: a spark-proof device for cutting steel pipes, which discloses that: the locking assembly 6 includes a locking groove 601, which is equidistantly opened on the outside of the connecting pipe 505; the locking assembly 6 also includes a telescopic spring 602 and a locking rod 603, the locking rod 603 is connected to the outside of the connecting pipe 506 through the telescopic spring 602, and the tail end of the locking rod 603 penetrates the inside of the connecting pipe 506, and the tail end of the locking rod 603 engages with the locking groove 601;

[0033] When the water curtain range needs to be adjusted, the locking rod 603 is manually pulled outward to separate the tail end of the locking rod 603 from the locking groove 601. After the tail end of the locking rod 603 is separated from the locking groove 601, the connecting pipe 506 is in an active state. At this time, the connecting pipe 506 can be slid up and down along the outside of the connecting pipe 505 to adjust the height of the nozzle 508. By adjusting the height of the nozzle 508, the height of the water curtain can be adjusted, thereby achieving the effect of adjusting the anti-sparking range to adapt to the cutting of steel pipes of different sizes.

[0034] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spark-proof device for cutting steel pipes, characterized in that, include: The base (1) has an empty slot (2) on its inner side; A cutting table (3) is fixedly installed on the upper end of the base (1); Support frame (4), which is fixedly installed on the upper end of base (1); Water curtain assembly (5), the water curtain assembly (5) is disposed on the outside of the base (1); The nozzle (508) is disposed on the upper end of the cutting table (3); The engaging component (6) is disposed outside the water curtain component (5); wherein the water curtain component (5) is used to form a water curtain barrier to block the sparks generated during cutting. The engagement assembly (6) is used to adjust the height of the nozzle (508).

2. The anti-sparking device for steel pipe cutting according to claim 1, characterized in that: The water curtain assembly (5) includes a circulating water tank (501), a circulating water pump (502) and an inlet pipe (503). The circulating water tank (501) is fixedly installed on the outside of the support frame (4), and the circulating water pump (502) is fixedly installed on the outside of the circulating water tank (501). The output end of the circulating water pump (502) is fixedly connected to the inlet pipe (503).

3. The anti-sparking device for steel pipe cutting according to claim 2, characterized in that: The water curtain assembly (5) also includes a connector (504), a connecting pipe (505), a connecting tube (506), and a water tray (507). The connector (504) is fixedly installed inside the support frame (4), and the top of the connector (504) is connected to the water inlet pipe (503). The bottom of the connector (504) is rotatably connected to the connecting pipe (505), and the connecting tube (506) is slidably connected to the outside of the connecting pipe (505). The tail end of the connecting tube (506) is fixedly connected to the water tray (507), and nozzles (508) are equidistantly connected to the left and right sides of the water tray (507).

4. The anti-sparking device for steel pipe cutting according to claim 3, characterized in that: The water curtain assembly (5) also includes a first gear (509), a drive motor (510), and a second gear (511). The drive motor (510) is fixedly installed on the outside of the support frame (4), and the output end of the drive motor (510) is fixedly connected to the second gear (511). The second gear (511) is meshed with the first gear (509) on the outside, and the first gear (509) is fixedly installed on the outside of the connecting pipe (505).

5. The anti-sparking device for steel pipe cutting according to claim 4, characterized in that: The water curtain assembly (5) also includes a water storage tank (512), a filter screen (513) and a water outlet pipe (514). The water storage tank (512) is located inside the base (1), and the filter screen (513) is fixedly connected to the bottom of the water storage tank (512). The bottom of the water storage tank (512) is connected to the circulating water tank (501) through the water outlet pipe (514).

6. The anti-sparking device for steel pipe cutting according to claim 1, characterized in that: The engaging assembly (6) includes a slot (601) which is equidistantly located on the outside of the connecting pipe (505).

7. The anti-sparking device for steel pipe cutting according to claim 6, characterized in that: The engaging assembly (6) further includes a telescopic spring (602) and a locking rod (603). The locking rod (603) is connected to the outside of the connecting tube (506) through the telescopic spring (602), and the tail end of the locking rod (603) penetrates the inside of the connecting tube (506), and the tail end of the locking rod (603) engages with the locking groove (601).

Citation Information

Patent Citations

  • A steel pipe equidistant cutting device with splash protection

    CN222710944U