Ship superstructure adjustable tire mold production equipment
By using adjustable diaphragm production equipment during the ship superstructure assembly process, and adjusting the support height using support cylinders and control pipelines, the high cost caused by welding and adjusting the position of the corner posts was solved, achieving efficient and precise superstructure assembly.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SHUYUE VEHICLE CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-04-28
AI Technical Summary
When assembling existing ships, multiple corner posts need to be welded onto the manufacturing platform to adjust for different arc requirements, resulting in high time and welding costs.
The adjustable diaphragm production equipment includes a base frame, support cylinders, and control pipelines. By combining branch air intake pipes, branch air exhaust pipes, main air intake pipes, and main exhaust pipes, the height of the support cylinders can be adjusted individually to adapt to different arc requirements, reducing the amount of welding work.
It saves manpower and welding costs, improves the efficiency and accuracy of superstructure assembly, and adapts to superstructure assembly with different arc requirements.
Smart Images

Figure CN224169115U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shipbuilding equipment, specifically to a shipboard adjustable diaphragm production equipment. Background Technology
[0002] During the assembly of existing ship superstructures, supporting corner posts are welded onto the fabrication platform according to the different dimensions of the arc. The height of the corner posts gradually increases from the center to both sides to form the supporting corner posts. However, this assembly method requires welding multiple corner posts onto the fabrication platform, resulting in a large amount of welding work. Furthermore, different superstructures have different arc requirements, necessitating readjustment of the corner post positions to calibrate the arc dimensions, leading to high time and welding costs.
[0003] Therefore, a new technical solution is needed in this field to solve the above problems. Summary of the Invention
[0004] To improve or solve the technical problem in existing technologies where the corner post positions need to be re-welded and adjusted for superstructures with different arc requirements, leading to increased costs, this utility model provides a production equipment for adjustable superstructure membranes. The production equipment includes: a base frame; multiple sets of support cylinders arranged side-by-side along the length of the base frame; control piping including branch air inlets and branch air outlets connected to the support cylinders, a main air inlet connected to the branch air inlets, and a main exhaust pipe connected to the branch air outlets; one branch air inlet and one branch air outlet are connected to a corresponding set of support cylinders; control switches are provided at the end of the branch air inlet near the main air inlet and at the end of the branch air outlet near the main exhaust pipe.
[0005] This utility model discloses an adjustable superstructure production equipment, comprising a base frame, support cylinders, and control pipelines. Multiple sets of support cylinders are arranged side-by-side along the length of the base frame to support the superstructure, facilitating its assembly. The control pipelines include branch inlet pipes, branch outlet pipes, a main inlet pipe, and a main outlet pipe. One branch inlet pipe and one branch outlet pipe are connected to a set of support cylinders, and control switches are installed at the ends of the branch inlet and outlet pipes to control the height of each set of support cylinders. This allows for individual adjustment of the height of a single set of support cylinders, adapting to superstructures with different curvature requirements, saving labor and welding costs, and improving work efficiency and installation accuracy. Through these features, this utility model's adjustable superstructure production equipment can flexibly adjust the support height, thus adapting to superstructures with different curvature requirements, saving costs, and improving assembly efficiency and installation accuracy.
[0006] Furthermore, a master control switch is provided at the end of both the main intake pipe and the main exhaust pipe, and the master control switch is connected to an interchange valve.
[0007] Furthermore, a support block is provided on the top of each of the support cylinders. A flat surface facing away from the support cylinder and arc-shaped surfaces arranged on both sides of the flat surface are formed on the support block. Through this arrangement, the flat surface can support the flat upper structure, and the arc-shaped surfaces can support the arc-shaped upper structure, preventing the support block from damaging the upper structure.
[0008] Furthermore, a connecting pipe is provided between the supporting cylinder and the branch intake pipe and the branch exhaust pipe.
[0009] Furthermore, the base frame includes staggered longitudinal beams and crossbars; the crossbars are fixed to the longitudinal beams, and the support cylinders are mounted on the crossbars.
[0010] Furthermore, the support cylinder is located above the intersection of the crossbar and the longitudinal beam.
[0011] In summary, compared with the prior art, this utility model has the following beneficial effects:
[0012] (1) The control pipeline includes a branch air inlet pipe, a branch air outlet pipe, a main air inlet pipe, and a main air outlet pipe. One branch air inlet pipe and one branch air outlet pipe are connected to a set of support cylinders, and control switches are installed at the ends of the branch air inlet pipe and the branch air outlet pipe to control a set of support cylinders and adjust the height of a set of support cylinders individually, thereby adapting to the superstructure with different arc requirements, saving manpower and welding costs, and improving work efficiency and installation accuracy of the superstructure;
[0013] (2) The flat surface of the support block can support the flat top structure, and the arc surface can support the arc-shaped top structure, preventing the support block from damaging the top structure. Attached Figure Description
[0014] The preferred embodiments of this utility model are described below with reference to the accompanying drawings, in which:
[0015] Figure 1 This is a schematic diagram of an embodiment of an adjustable membrane production equipment for ships according to the present invention;
[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 yes Figure 1 Enlarged diagram of point B in the middle.
[0018] List of reference numerals in the attached diagram: 1. Base frame; 11. Longitudinal beam; 12. Crossbar; 2. Support cylinder; 3. Control pipeline; 31. Branch intake pipe; 32. Branch exhaust pipe; 33. Main intake pipe; 34. Main exhaust pipe; 35. Control switch; 36. Connecting pipe; 37. Master control switch; 38. Interchange valve; 4. Support block; 41. Plane; 42. Curved surface. Detailed Implementation
[0019] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0020] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," which indicate directional or positional relationships, are based on the directional or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] To improve or solve the technical problem in existing technologies where the corner post positions need to be re-welded and adjusted for superstructures with different arc requirements, leading to increased costs, this utility model provides a production equipment for adjustable superstructure membranes. This equipment includes: a base frame 1; multiple sets of support cylinders 2 arranged side-by-side along the length of the base frame 1; and control pipelines 3, including branch air inlet pipes 31 and branch air outlet pipes 32 connected to the support cylinders 2, a main air inlet pipe 33 connected to the branch air inlet pipes 31, and a main exhaust pipe 34 connected to the branch air outlet pipes 32; one branch air inlet pipe 31 and one branch air outlet pipe 32 are connected to a corresponding set of support cylinders 2; and control switches 35 are provided at the end of the branch air inlet pipe 31 near the main air inlet pipe 33 and at the end of the branch air outlet pipe 32 near the main exhaust pipe 34.
[0023] Figure 1 This is a schematic diagram of an embodiment of an adjustable tire membrane production equipment for ships according to this utility model.Figure 1 As shown, in one or more embodiments, the adjustable tire film production equipment for ships of this utility model includes a base frame 1, a support cylinder 2, and a control pipeline 3.
[0024] See also Figure 1 In one or more embodiments, the base frame 1 includes staggered longitudinal beams 11 and crossbars 12, with the crossbars 12 fixed to the longitudinal beams 11. Specifically, the longitudinal beams 11 extend along the length direction of the base frame 1, and multiple beams are arranged side-by-side along the width direction of the base frame 1. Exemplarily, four longitudinal beams 11 are provided. Alternatively, three, five, or other suitable numbers of longitudinal beams 11 may be provided. Further, the crossbars 12 are welded above the longitudinal beams 11, and the crossbars 12 and longitudinal beams 11 are staggered at 90 degrees. Specifically, the crossbars 12 extend along the width direction of the base frame 1, and multiple crossbars are arranged at intervals along the length direction of the base frame 1. Exemplarily, seven crossbars 12 are provided. Alternatively, six, eight, or other suitable numbers of crossbars 12 may be provided.
[0025] Figure 2 yes Figure 1 Enlarged diagram of point A in the middle. Figure 3 yes Figure 1 An enlarged view of point B in the middle. (See diagram below.) Figure 1 , Figure 2 and Figure 3 As shown, multiple sets of support cylinders 2 are provided. In one or more embodiments, a set of support cylinders 2 is mounted on the same crossbar 12, and each mounting cylinder is located above the intersection of the crossbar 12 and the longitudinal beam 11 to prevent deformation of the crossbar 12. It is understood that each set of support cylinders 2 is mounted on the same crossbar 12, so multiple sets of support cylinders 2 are arranged side by side along the length direction of the base frame 1, that is, side by side along the length direction of the longitudinal beam 11. There are seven crossbars 12 and seven sets of support cylinders 2. Each crossbar 12 and longitudinal beam 11 has four intersections, and each set of support cylinders 2 has four intersections. Further, a support block 4 is provided on the top of the support cylinder 2. The support block 4 is generally elongated and extends along the length direction of the crossbar 12. A flat surface 41 and an arcuate surface 42 are formed on the support block 4. The flat surface 41 faces away from the support cylinder 2, and the arcuate surface 42 is arranged on both sides of the flat surface 41. Specifically, the flat surface 41 faces upward to support the flat plate-type upper structure. The curved surfaces 42 are arranged on both sides of the plane 41 along the direction of the longitudinal beam 11 to support the arc-shaped superstructure.
[0026] See also Figure 1 , Figure 2 and Figure 3The control pipeline 3 includes a branch intake pipe 31, a branch exhaust pipe 32, a main intake pipe 33, and a main exhaust pipe 34. The branch intake pipe 31 and branch exhaust pipe 32 are connected to the support cylinder 2. The main intake pipe 33 connects the branch intake pipe 31 to the outside, and the main exhaust pipe 34 connects the branch exhaust pipe 32 to the outside. Specifically, one branch intake pipe 31 and one branch exhaust pipe 32 form a group, which is connected to a corresponding group of support cylinders 2 to control the lifting and lowering of the support cylinders 2. The connection structure between the branch intake pipe 31 and the support cylinder 2 is the same as that between the branch exhaust pipe 32 and the support cylinder 2; here, the connection structure between the branch intake pipe 31 and the support cylinder 2 is used as an example for explanation. One end of the branch intake pipe 31 is connected to the main intake pipe 33, and the other end extends along the direction of the crossbar 12. A control switch 35 is provided at the end of the branch intake pipe 31 near the main intake pipe 33 to control the on / off state of the branch intake pipe 31, thereby controlling the lifting and lowering of the group of support cylinders 2. Furthermore, a connecting pipe 36 is provided between the support cylinder 2 and the branch intake pipe 31, connecting the support cylinder 2 and the branch intake pipe 31. Similarly, a control switch 35 is provided at the end of the branch exhaust pipe 32 near the main exhaust pipe 34, and a connecting pipe 36 is provided between the branch exhaust pipe 32 and the support cylinder 2. Furthermore, the main intake pipe 33 and the main exhaust pipe 34 are arranged on one side of the base frame 1 and extend along the length of the longitudinal beam 11. Each branch intake pipe 31 is connected to the main intake pipe 33, and each branch exhaust pipe 32 is connected to the main exhaust pipe 34. Furthermore, a master control switch 37 is provided at the end of the main intake pipe 33 and the main exhaust pipe 34, serving as a master control protection function. An interchange valve 38 is externally connected to the master control switch 37, which allows for the interchange of the intake and exhaust ports, i.e., adjusting the main intake pipe 33 and the main exhaust pipe 34 to achieve adjustment and reset of the support cylinder 2.
[0027] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A shipboard adjustable membrane production equipment, characterized in that, include: Base frame (1); Support cylinders (2) are provided in multiple sets, and the multiple sets of support cylinders (2) are arranged side by side along the length direction of the base frame (1); The control pipeline (3) includes a branch intake pipe (31) and a branch exhaust pipe (32) connected to the support cylinder (2), a main intake pipe (33) connected to the branch intake pipe (31), and a main exhaust pipe (34) connected to the branch exhaust pipe (32); one branch intake pipe (31) and one branch exhaust pipe (32) are connected to a corresponding set of support cylinders (2); a control switch (35) is provided at one end of the branch intake pipe (31) near the main intake pipe (33) and at one end of the branch exhaust pipe (32) near the main exhaust pipe (34).
2. The shipboard adjustable tire film production equipment according to claim 1, characterized in that, A master control switch (37) is provided at the end of both the main intake pipe (33) and the main exhaust pipe (34), and the master control switch (37) is connected to an interchange valve (38).
3. The shipboard adjustable tire film production equipment according to claim 1, characterized in that, A support block (4) is provided on the top of each of the support cylinders (2), and a plane (41) facing away from the support cylinder (2) and arc-shaped surfaces (42) arranged on both sides of the plane (41) are formed on the support block (4).
4. The shipboard adjustable membrane production equipment according to claim 1, characterized in that, A connecting pipe (36) is provided between the support cylinder (2) and the branch intake pipe (31) and the branch exhaust pipe (32).
5. The shipboard adjustable membrane production equipment according to claim 1, characterized in that, The base frame (1) includes staggered longitudinal beams (11) and crossbars (12); the crossbars (12) are fixed on the longitudinal beams (11), and the support cylinder (2) is mounted on the crossbars (12).
6. The shipboard adjustable tire film production equipment according to claim 5, characterized in that, The support cylinder (2) is located above the intersection of the crossbar (12) and the longitudinal beam (11).