Surface grooving equipment for extruded polystyrene insulation board

By designing a device that includes a frame, conveyor belt, fixed seat, sliding mounting seat and shaft roller, the problem of difficulty in adjusting the consistent grooving depth of existing equipment is solved, and stable grooving of the surface of insulation boards of different thicknesses is achieved.

CN224169905UActive Publication Date: 2026-04-28ZHENJIANG CHANGSONG BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENJIANG CHANGSONG BUILDING MATERIALS CO LTD
Filing Date
2024-11-04
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing grooving equipment has difficulty automatically adjusting the distance between the grooving component and the insulation board when grooving the surface of the insulation board according to the different thicknesses of the insulation board, which makes it difficult to keep the grooving depth consistent.

Method used

A device comprising a frame, conveyor belt, fixed seat, sliding mounting seat, rollers, and grooving assembly is designed. The rollers make close contact with the top of the insulation board and apply pressure, and combined with hydraulic push rods and limiting components, the consistency of grooving depth is ensured.

Benefits of technology

This technology ensures consistent grooving depth when grooving insulation boards of different thicknesses, preventing the insulation boards from sliding during grooving and improving the stability and efficiency of grooving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides surface grooving equipment for an extruded polystyrene insulation board, and belongs to the technical field of insulation board processing. Comprising four fixing seats which are distributed in a rectangular shape and fixedly connected to the two sides of a top conveying belt of a rack; the two sliding mounting seats are in matched sliding connection with the two fixed seats located on the same side of the conveying belt correspondingly, and the grooving assembly is vertically arranged in the middle of the two sliding mounting seats; and the two shaft rollers are rotationally connected with the two sliding mounting seats in a matched mode through fixing shafts, the two shaft rollers are located on the two sides of the slotting assembly correspondingly, the arrangement direction of the two shaft rollers is parallel to the slotting assembly, and the two shaft rollers are arranged to be in matched rolling connection with the top of the heat preservation plate in the working process. The grooving depth of the surface of the insulation board is controlled through the height difference between the bottom of the shaft roller and the bottom of the cutter in the grooving assembly, and it is guaranteed that when the surfaces of the insulation boards with different thicknesses are grooved, the grooving depth is kept unchanged all the time.
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Description

Technical Field

[0001] This utility model relates to the field of insulation board processing technology, and in particular to a grooving device for the surface of extruded polystyrene insulation board. Background Technology

[0002] In simple terms, insulation boards are boards used to insulate buildings. They are rigid foam plastic boards made from polystyrene resin, along with other raw materials and polymers. The mixture is heated and mixed while a catalyst is injected, then extruded and molded. These boards are moisture-proof and waterproof, reducing the thickness of the building's external envelope and thus increasing usable indoor space.

[0003] In the prior art, because the surface of the insulation board is relatively flat and smooth, the bonding strength of the building coatings or dressings applied to its surface is insufficient, and they are prone to delamination and peeling. Therefore, it is necessary to open grooves on the surface of the insulation board to improve its adhesion to coatings or dressings.

[0004] However, existing grooving equipment requires adjusting the distance between the grooving component and the insulation board to control the grooving depth when grooving the surface of the insulation board for insulation boards of different thicknesses, and it is difficult to keep the grooving depth consistent. Therefore, this application provides a grooving equipment for the surface of extruded polystyrene insulation board to meet the requirements. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a grooving device for the surface of extruded polystyrene insulation board to solve the problem that when existing grooving devices groove the surface of insulation board, the distance between the grooving component and the insulation board needs to be adjusted for insulation boards of different thicknesses to control the grooving depth, and the grooving depth is difficult to keep consistent.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] A grooving device for extruded polystyrene insulation board surface includes a frame, a conveyor belt mounted on the frame, a grooving assembly for grooving the surface of the insulation board, and further includes:

[0008] Four fixed seats are provided, arranged in a rectangular pattern and fixedly connected to both sides of the conveyor belt at the top of the frame;

[0009] Two sliding mounting seats are provided, which are respectively slidably connected to two fixed seats located on the same side of the conveyor belt. The slotted assembly is vertically arranged in the middle position of the two sliding mounting seats.

[0010] There are two rollers, each of which is rotatably connected to the two sliding mounting seats through a fixed shaft. The two rollers are located on both sides of the grooving assembly and are arranged in a direction parallel to the grooving assembly. They are configured to roll and connect with the top of the insulation board during operation.

[0011] Preferably, the fixing seat has a U-shaped structure and is fixedly connected to the top of the frame with its opening facing downward.

[0012] Preferably, a recess is provided at the top of the frame below the fixed seat, and a hydraulic push rod is provided inside the recess to push the sliding mounting seat upward.

[0013] Preferably, the grooving assembly includes a drive shaft, a motor for controlling the rotation of the drive shaft, and a disc-shaped cutter that is slidably disposed perpendicular to the drive shaft, wherein the direction of the drive shaft is perpendicular to the running direction of the conveyor belt.

[0014] Preferably, the sliding mounting base includes a mounting base body and a bracket at the top of the middle position of the mounting base body. The bracket is frustum-shaped and has a rotating connection hole at its center for rotatingly connecting the drive shaft. The bracket has a motor mounting groove on its outer side for fixing and mounting the motor.

[0015] Preferably, the mounting base body is provided with sliding holes near both ends. The sliding holes are square holes and are used to slide and connect with one side wall of the fixed base. The mounting base body is provided with sliding grooves at both ends. The sliding grooves are open groove structures and are used to slide and connect with the other side wall of the fixed base.

[0016] Preferably, the mounting base body has two horizontally oriented fixed connection holes located between the sliding hole and the sliding groove. The fixed connection holes are located near both ends of the mounting base body. The mounting base body is fixedly connected to the fixed shaft, and the fixed shaft is rotatably connected to the roller.

[0017] Preferably, the top of the frame is provided with left and right limiting components on both sides of the conveyor belt. There are four left and right limiting components, which are arranged in a rectangular shape and are used to limit the left and right sliding of the insulation board.

[0018] Compared with the prior art, this utility model has at least the following beneficial effects:

[0019] 1. By using its own weight, the roller makes close contact with the top of the insulation board and applies a certain pressure to prevent the insulation board from sliding on the top of the conveyor belt due to the cutting friction of the grooving component.

[0020] 2. By controlling the height difference between the bottom of the roller and the bottom of the cutter in the grooving assembly, the grooving depth on the surface of the insulation board is controlled, ensuring that the grooving depth remains constant when grooving the surface of insulation boards of different thicknesses. Attached Figure Description

[0021] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the sliding mounting base structure of this utility model.

[0024] In the diagram: 1. Frame; 2. Conveyor belt; 3. Left and right limit components; 4. Fixed seat; 5. Sliding mounting seat; 51. Mounting seat body; 52. Motor mounting slot; 53. Bracket; 54. Rotary connection hole; 55. Sliding hole; 56. Sliding groove; 57. Fixed connection hole; 6. Settling groove; 7. Hydraulic push rod; 8. Slotting component; 9. Fixed shaft; 10. Shaft roller.

[0025] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to the specific structure, device and environment. According to specific needs, those skilled in the art can adjust or modify these devices and environments, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation

[0026] The following is a detailed description of a grooving device for the surface of extruded polystyrene insulation board provided by this utility model, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some known technologies, those skilled in the art can also use other alternative methods to implement them; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.

[0027] like Figure 1 - Figure 2As shown, an embodiment of this utility model provides a grooving device for the surface of extruded polystyrene insulation board, including a frame 1, a conveyor belt 2 mounted on the frame 1, a grooving assembly 8 for grooving the surface of the insulation board, and further including: four fixed seats 4, which are rectangularly distributed and fixedly connected to both sides of the top of the frame 1 conveyor belt 2; two sliding mounting seats 5, which are slidably connected to the two fixed seats 4 located on the same side of the conveyor belt 2, and the grooving assembly 8 is vertically arranged in the middle position of the two sliding mounting seats 5; and two rollers 10, which are rotatably connected to the two sliding mounting seats 5 through fixed shafts 9, and the two rollers 10 are located on both sides of the grooving assembly 8, and their arrangement direction is parallel to that of the grooving assembly 8, and they are configured to roll and connect with the top of the insulation board during operation.

[0028] When the grooving assembly 8 grooves the surface of the insulation board, the roller 10, under its own weight, as well as the weight of the sliding mounting base 5 and the grooving assembly 8, comes into close contact with the top of the insulation board and applies a certain pressure to prevent the insulation board from sliding on the top of the conveyor belt 2 due to the cutting friction of the grooving assembly 8. When the insulation board moves through the conveyor belt 2, the roller 10 rolls and engages with the top of the insulation board to reduce the resistance to the sliding of the insulation board.

[0029] like Figure 1 As shown, the fixed base 4 has a U-shaped structure and is fixedly connected to the top of the frame 1 with the opening facing downward. The top of the frame 1 is provided with a groove 6 below the fixed base 4. The groove 6 is provided with a hydraulic push rod 7, which is used to push the sliding mounting base 5 upward.

[0030] The sliding mounting seat 5 is lifted upward by the hydraulic push rod 7, which increases the gap between the shaft roller 10 and the conveyor belt 2, thereby facilitating the tooling replacement of the processed insulation board.

[0031] like Figure 1 As shown, the grooving assembly 8 includes a drive shaft, a motor for controlling the rotation of the drive shaft, and a disc-shaped cutter that is slidably disposed perpendicular to the drive shaft. The direction of the drive shaft is perpendicular to the running direction of the conveyor belt 2. Multiple cutters are provided and are slidably connected to the drive shaft in a parallel manner.

[0032] When in use, the spacing and number of grooves on the surface of the insulation board are controlled by adjusting the number of cutters and the distance between them. At the same time, a certain amount of slack is left at both ends of the drive shaft to facilitate the sliding of cutters that do not need to be grooved into the area.

[0033] like Figure 2As shown, the sliding mounting base 5 includes a mounting base body 51 and a bracket 53 located at the top of the middle position of the mounting base body 51. The bracket 53 is frustum-shaped and has a rotating connection hole 54 at its center for rotating connection of the drive shaft. A motor mounting groove 52 is provided on the outer side of the bracket 53 for fixing and mounting the motor.

[0034] like Figure 2 As shown, the mounting base body 51 is provided with sliding holes 55 near both ends. The sliding holes 55 are square holes and are used to slide and connect with one side wall of the fixing base 4. The mounting base body 51 is provided with sliding grooves 56 at both ends. The sliding grooves 56 are open groove structures and are used to slide and connect with the other side wall of the fixing base 4.

[0035] The sliding mounting base 5 maintains a linear motion throughout the sliding process by means of the sliding hole 55 and the sliding groove 56.

[0036] like Figure 2 As shown, a fixed connection hole 57 is provided horizontally on the mounting body 51 at the position between the sliding hole 55 and the sliding groove 56. There are two fixed connection holes 57, which are respectively located near the two ends of the mounting body 51. The mounting body 51 is fixedly connected with the fixed shaft 9, and the fixed shaft 9 is rotatably connected with the shaft roller 10.

[0037] The depth of grooving on the surface of the insulation board is controlled by the height difference between the bottom of the roller 10 and the bottom of the cutter in the grooving assembly 8, ensuring that the grooving depth remains constant when grooving the surface of insulation boards of different thicknesses.

[0038] like Figure 1 As shown, the top of the frame 1 is provided with left and right limiting components 3 on both sides of the conveyor belt 2. There are four left and right limiting components 3, which are distributed in a rectangular shape and are used to limit the left and right sliding of the insulation board.

[0039] The limiting assembly includes an electric push rod and a push plate fixedly connected to the output end of the electric push rod. The push plate is used to contact and apply pressure to the side of the insulation board.

[0040] The technical solution provided by this utility model, when grooving the surface of the insulation board, firstly adjusts the distance between the left and right limit components 3 on both sides of the conveyor belt 2 according to the width of the insulation board to be processed, and then drives the sliding mounting seat 5 to be lifted upward to the top of the fixed seat 4 by the hydraulic push rod 7. At this time, the grooving component 8 and the shaft roller 10 are both far away from the conveyor belt 2. The insulation board to be processed is placed on the top of the conveyor belt 2, and the insulation board is inserted from the front section of the conveyor belt 2. After it passes directly below the shaft roller 10 on this side, the hydraulic push rod 7 is reset. Under the action of gravity, the shaft roller 10 on this side is in close contact with the top of the insulation board. Subsequently, the conveyor belt 2 and the grooving component 8 are started, so that the insulation board moves towards the end of the grooving component 8 on the top of the conveyor belt 2 while the groove is opened. It is worth noting that the lowest end of the cutter on the grooving component 8 is relatively lower than the lowest end of the shaft roller 10 to ensure that the device can perform normal grooving on the insulation board.

[0041] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details have been described in detail in the above preferred embodiments; however, those skilled in the art can fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A grooving device for the surface of extruded polystyrene insulation board, comprising: The frame (1), and the conveyor belt (2) disposed on the frame (1), and the grooving assembly (8) for grooving the surface of the insulation board, characterized in that it further includes: The fixed base (4) is provided in four rectangular arrangement and fixedly connected to the top of the frame (1) on both sides of the conveyor belt (2); Two sliding mounting seats (5) are provided, which are slidably connected to the two fixed seats (4) located on the same side of the conveyor belt (2), and the slotted assembly (8) is vertically arranged in the middle position of the two sliding mounting seats (5); There are two rollers (10), which are rotatably connected to the two sliding mounting seats (5) through a fixed shaft (9). The two rollers (10) are located on both sides of the slotting assembly (8) and are set in a direction parallel to the slotting assembly (8). They are configured to roll and connect with the top of the insulation board during operation.

2. The grooving equipment for extruded polystyrene insulation board surface according to claim 1, characterized in that, The mounting base (4) has a U-shaped structure and is fixedly connected to the top of the frame (1) with the opening facing downward.

3. The grooving equipment for extruded polystyrene insulation board surface according to claim 1, characterized in that, The top of the frame (1) is provided with a groove (6) located below the fixed seat (4), and a hydraulic push rod (7) is provided inside the groove (6) to push the sliding mounting seat (5) upward.

4. The grooving equipment for extruded polystyrene insulation board surface according to claim 3, characterized in that, The grooving assembly (8) includes a drive shaft, a motor for controlling the rotation of the drive shaft, and a disc-shaped cutter that is slidably disposed perpendicular to the drive shaft. The direction of the drive shaft is perpendicular to the running direction of the conveyor belt (2).

5. The grooving equipment for extruded polystyrene insulation board surface according to claim 4, characterized in that, The sliding mounting base (5) includes a mounting base body (51) and a bracket (53) located at the top of the middle position of the mounting base body (51). The bracket (53) is frustum-shaped and has a rotating connection hole (54) at the center for rotating connection of the drive shaft. The bracket (53) has a motor mounting groove (52) on the outside for fixing the motor.

6. The grooving equipment for extruded polystyrene insulation board surface according to claim 5, characterized in that, The mounting base body (51) is provided with sliding holes (55) near both ends. The sliding holes (55) are square holes and are used to slide and connect with one side wall of the fixed base (4). The mounting base body (51) is provided with sliding grooves (56) at both ends. The sliding grooves (56) are open groove structures and are used to slide and connect with the other side wall of the fixed base (4).

7. The grooving equipment for extruded polystyrene insulation board surface according to claim 6, characterized in that, The mounting base body (51) has a horizontally opened fixed connection hole (57) located between the sliding hole (55) and the sliding groove (56). There are two fixed connection holes (57), which are located near the two ends of the mounting base body (51). The mounting base body (51) is fixedly connected with the fixed shaft (9), and the fixed shaft (9) is rotatably connected with the shaft roller (10).

8. The grooving equipment for extruded polystyrene insulation board surface according to claim 1, characterized in that, The top of the frame (1) is provided with left and right limiting components (3) located on both sides of the conveyor belt (2). There are four left and right limiting components (3) in a rectangular distribution, which are used to limit the left and right sliding of the insulation board.