Dehydrated vegetable dicing device capable of improving dicing uniformity
By introducing a pelletizing mechanism with a feed cylinder and gear meshing in the dehydrated vegetable pelletizing device, the problems of uneven pelletizing and splashing are solved, achieving uniform pelletizing and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU CUIGU FOOD CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-28
AI Technical Summary
Existing dehydrated vegetable granulation devices do not fix the vegetables during granulation, resulting in uneven granulation and potential splashing, which affects the hygiene and efficiency of the production environment.
A granulation mechanism was designed, comprising a feed cylinder, a fixed plate, a rotating groove, a first rotating shaft, a motor, blades, a slicing knife, and a roller knife. The mechanism achieves continuous slicing, shredding, and dicing of vegetables through gear meshing, avoiding splashing and ensuring uniform granulation.
This technology enables the pelletizing process to be completed within the device, avoiding splashing, improving pelletizing uniformity and work efficiency, and enhancing the hygiene of the production environment.
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Figure CN224169980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a dehydrated vegetable granulating device for improving granulation uniformity. Background Technology
[0002] Dehydrated vegetables, also known as rehydrated vegetables, are dried vegetables made by washing and drying fresh vegetables to remove most of their water content. The original color and nutritional components of the vegetables remain largely unchanged. They are easy to store and transport, and can effectively regulate the seasonal fluctuations in vegetable production. To eat them, simply soak them in water to rehydrate them, preserving their color, nutrients, and flavor.
[0003] A search revealed that CN218891930U discloses a dehydrated vegetable granulating device for improving granulation uniformity. The device includes a horizontal rectangular frame support base, a conveyor belt along the length of the support base at its top, a fixed frame fixedly positioned in the middle of the support base, a granulating assembly connected to the fixed frame and located above the conveyor belt, and a cleaning assembly above the granulating assembly. The granulating assembly includes a granulating grid blade and four granulating cylinders. Furthermore, the cylinder bodies of all four dicing cylinders are fixedly connected to the top of the fixed frame, and the piston rods of the four dicing cylinders are vertically downward and fixedly connected to the dicing grid blade. This configuration aims to improve work efficiency, thereby saving time and costs while ensuring the normal operation of the dicing grid blade. However, while the above solution increases work efficiency by increasing the number of dicing cylinders, the lack of proper fixation of the dehydrated vegetables during dicing makes them prone to shifting, resulting in uneven dicing and splattering, leading to waste and hygiene issues in the production environment. Utility Model Content
[0004] The purpose of this invention is to provide a dehydrated vegetable dicing device that improves the uniformity of dicing, in order to solve the problem mentioned in the background art that, during the dicing process, the dehydrated vegetables are not properly fixed, which easily leads to deviation, uneven dicing, and splashing, resulting in waste and hygiene impact on the production environment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dehydrated vegetable granulating device for improving granulation uniformity, comprising a device body and a granulating mechanism. The granulating mechanism includes a material cylinder disposed inside the device body, a fixed plate disposed on the back of the material cylinder, a rotating groove disposed inside the fixed plate, a first rotating shaft disposed inside the rotating groove, a first gear disposed on the outer surface of the middle end of the first rotating shaft, a motor disposed at the end of the first rotating shaft, a blade disposed on the outer side of the material cylinder, a wire cutter disposed on the right side of the blade, a second rotating shaft disposed inside the wire cutter, a second gear disposed on the outer surface of the second rotating shaft, the first gear and the second gear being meshed together, a roller cutter disposed at the bottom of the wire cutter, a third rotating shaft disposed inside the roller cutter, a third gear disposed on the outer surface of the third rotating shaft, the second gear and the third gear being meshed together.
[0006] Preferably, the main body of the device and the access door are connected by a hinge, and the main body of the device and the access door are sized to match.
[0007] Preferably, the material cylinder and the fixing plate are fixedly connected, and the material cylinder and the fixing plate are tightly fitted together.
[0008] Preferably, the rotating groove and the first rotating shaft are connected by a retaining groove, and the rotating groove and the first rotating shaft are tightly fitted together.
[0009] Preferably, the bottom of the device body is provided with casters, the top of the device body is provided with a control panel, and the front end of the device body is provided with an inspection door.
[0010] Preferably, the inspection door has an inlet on the upper front side and the device body has an outlet on the right side.
[0011] Compared with existing technologies, the dehydrated vegetable granulating device for improving granulation uniformity provided by this utility model has the following beneficial effects:
[0012] This utility model provides a dehydrated vegetable dicing device that improves dicing uniformity. The device involves placing dehydrated vegetables into a feeding cylinder, where a motor drives a first rotating shaft. This shaft drives a rotating trough, and a partition inside the trough transports the dehydrated vegetables to the blades for slicing. A slicing blade then drives a second gear via a first gear, which in turn drives a second rotating shaft to shred the vegetables. Finally, a rotating blade drives a third gear via a second gear, which in turn drives a third rotating shaft to dice the shredded vegetables. The entire process takes place within the feeding cylinder and the main body of the device, preventing splashing and hygiene issues. The dicing is uniform, and the device is highly efficient. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall frontal three-dimensional structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the main body of the device of this utility model;
[0015] Figure 3 This is a schematic diagram of the planar structure connecting the first motor, first shaft, first gear, second gear, second shaft, and thread cutter of this utility model.
[0016] Figure 4 This is a schematic diagram of the planar structure of the second gear, the thread cutter, the third gear, and the hob of this utility model.
[0017] Numbered in the diagram: 1. Main body of the device; 2. Casters; 3. Control panel; 4. Inspection door; 5. Feed inlet; 6. Pelletizing mechanism; 601. Cylinder; 602. Fixing plate; 603. Rotating groove; 604. First rotating shaft; 605. First gear; 606. Motor; 607. Blade; 608. Thread cutter; 609. Second rotating shaft; 610. Second gear; 611. Hob; 612. Third rotating shaft; 613. Third gear; 7. Discharge port. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-4 This utility model provides two technical solutions:
[0020] Example 1: A dehydrated vegetable dicing device for improving dicing uniformity includes a main body 1 and a dicing mechanism 6. The dicing mechanism 6 includes a feed cylinder 601 disposed inside the main body 1. A fixing plate 602 is fixedly connected to the back of the feed cylinder 601. The feed cylinder 601 and the fixing plate 602 are tightly fitted together. This arrangement can extend the service life and prevent displacement of the feed cylinder 601 that would cause uneven dicing. A rotating groove 603 is provided inside the fixing plate 602. A first rotating shaft 604 is connected inside the rotating groove 603 through a slot. The rotating groove 603 and the first rotating shaft 604 are tightly fitted together. This arrangement facilitates regular disassembly, cleaning, and maintenance, improving dicing uniformity. For improved maintenance efficiency, a first gear 605 is mounted on the outer surface of the middle section of the first rotating shaft 604, and a motor 606 is mounted at the end of the first rotating shaft 604. A blade 607 is mounted on the outer side of the material cylinder 601, and a thread cutter 608 is mounted on the right side of the blade 607. A second rotating shaft 609 is mounted inside the thread cutter 608, and a second gear 610 is mounted on the outer surface of the second rotating shaft 609. The first gear 605 and the second gear 610 are meshed together. A hob 611 is mounted at the bottom of the thread cutter 608, and a third rotating shaft 612 is mounted inside the hob 611. A third gear 613 is mounted on the outer surface of the third rotating shaft 612, and the second gear 610 and the third gear 613 are meshed together.
[0021] By placing dehydrated vegetables into the feed cylinder 601, the motor 606 drives the first rotating shaft 604, which in turn drives the rotating groove 603. The partition inside the rotating groove 603 transports the dehydrated vegetables to the blade 607 for slicing. Then, the shredder 608 drives the second gear 610 via the first gear 605, which in turn drives the second rotating shaft 609 to shred the vegetables. Finally, the roller blade 611 drives the third gear 613 via the second gear 610, which in turn drives the third rotating shaft 612 to dice the shredded vegetables. The entire process takes place within the feed cylinder 601 and the main body 1 of the device, preventing splashing and hygiene issues. The dicing is also uniform and efficient.
[0022] The main difference between Embodiment 2 and Embodiment 1 is that the main body 1 of the device and the inspection door 4 are connected by a hinge, and the main body 1 of the device and the inspection door 4 are matched in size. This setting makes it convenient for maintenance personnel to clean or repair, and the operation is convenient.
[0023] The bottom of the main body 1 is equipped with casters 2, the top of the main body 1 is equipped with a control panel 3, the front of the main body 1 is equipped with an inspection door 4, and the upper front side of the inspection door 4 is equipped with a material inlet 5. The right side of the main body 1 is connected to a material outlet 7 via a slot. The material outlet 7 fits tightly with the main body 1. This design facilitates disassembly and regular cleaning, improving cleaning efficiency.
[0024] Working principle: In use, firstly, dehydrated vegetables are placed into the feed cylinder 601 through the feed port 5, and started via the control panel 3. Then, the motor 606 drives the first rotating shaft 604, which in turn drives the rotating groove 603. The partition inside the rotating groove 603 conveys the dehydrated vegetables to the blade 607 for slicing. Then, the shredder 608 drives the second gear 610 via the first gear 605. The second gear 610 drives the second rotating shaft 609 to provide power to shred the slices. Finally, the roller blade 611 passes through... The second gear 610 drives the third gear 613, which in turn drives the third rotating shaft 612 to provide power to cut the shredded vegetables into diced pieces. Finally, the dicing is completed by discharging the shredded vegetables through the discharge port 7. The entire process takes place within the material cylinder 601 and the main body 1 of the device, avoiding splashing and hygiene issues. The dicing is uniform and the work efficiency is high. The universal wheels 2 make it easy to move and suitable for various scenarios, with a flexible application range. This completes the usage process of a dehydrated vegetable dicing device that improves the uniformity of dicing.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dehydrated vegetable dicing device for improving dicing uniformity, comprising a device body and a dicing mechanism, characterized in that: The pelletizing mechanism includes a feed cylinder disposed inside the main body of the device. A fixing plate is disposed on the back of the feed cylinder. A rotating groove is disposed inside the fixing plate. A first rotating shaft is disposed inside the rotating groove. A first gear is disposed on the outer surface of the middle end of the first rotating shaft. A motor is disposed at the end of the first rotating shaft. A blade is disposed on the outside of the feed cylinder. A wire cutter is disposed to the right of the blade. A second rotating shaft is disposed inside the wire cutter. A second gear is disposed on the outer surface of the second rotating shaft. The first gear and the second gear are meshed together. A roller is disposed at the bottom of the wire cutter. A third rotating shaft is disposed inside the roller. A third gear is disposed on the outer surface of the third rotating shaft. The second gear and the third gear are meshed together.
2. The dehydrated vegetable dicing device for improving dicing uniformity according to claim 1, characterized in that, The main body of the device is connected to the inspection door by a hinge, and the main body of the device and the inspection door are matched in size.
3. The dehydrated vegetable dicing device for improving dicing uniformity according to claim 1, characterized in that, The material cylinder and the fixed plate are fixedly connected, and the material cylinder and the fixed plate are tightly fitted together.
4. The dehydrated vegetable dicing device for improving dicing uniformity according to claim 1, characterized in that, The rotating groove and the first rotating shaft are connected by a slot, and the rotating groove and the first rotating shaft fit tightly together.
5. The dehydrated vegetable dicing device for improving dicing uniformity according to claim 1, characterized in that, The device body is equipped with casters at the bottom, a control panel at the top, and an inspection door at the front.
6. The dehydrated vegetable dicing device for improving dicing uniformity according to claim 5, characterized in that, The inspection door has an inlet on the upper front side, and the device body has an outlet on the right side.
Citation Information
Patent Citations
Dehydrated vegetable dicing device
CN218891930U