Mixing equipment for PVC plastic particle production
By combining pretreatment and mixing mechanisms, the problems of material agglomeration and adhesion in traditional PVC granule mixing equipment are solved, achieving uniform dispersion and efficient mixing of materials, and improving the quality stability of PVC granules.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN TONGCHUAN PLASTIC PRODUCTS CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional PVC granule mixing equipment only has a single stirring function. During storage and transportation, the materials are easily affected by moisture, static electricity adsorption, or physical interactions between components, leading to agglomeration and adhesion, resulting in uneven mixing and affecting quality stability.
A mixing device including a pretreatment and a mixing mechanism was designed. The pretreatment mechanism separates agglomerated materials through crushing rollers and sieve plates, while the mixing mechanism achieves uniform material falling and mixing through mixing rollers and belt drive.
This improves the mixing efficiency of materials, avoids prolonged mixing time and increased energy consumption, and ensures the quality stability of PVC plastic granules.
Smart Images

Figure CN224170181U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC plastic granule production technology, specifically a mixing device for PVC plastic granule production. Background Technology
[0002] In modern industrial production, PVC (polyvinyl chloride) plastic granules are widely used in building pipes, packaging materials, and electronic appliance housings due to their excellent chemical resistance, mechanical strength, and processing performance. As market demands for the quality of PVC plastic granules continue to increase, the mixing process becomes crucial, as the mixing effect directly affects the physical properties and molding quality of the granules.
[0003] According to patent document CN216831702U, a raw material mixing device for the production of ABS dyed plastic granules is disclosed. The device includes a supporting base frame, which is fixedly installed at the lower middle part of the outer wall of the mixing device body. A flow guiding mechanism is installed at the upper middle part of the inner wall of the mixing device body. A stirring mechanism is fixedly installed on the inner side of the mixing device body. A sealing block is installed at the middle of the bottom of the mixing device body via a closing mechanism. This invention can relatively conveniently and thoroughly mix the raw materials inside the mixing device body, avoiding the uneven mixing that often occurs with traditional devices. This improves the working efficiency of the device during use. Furthermore, the bottom of the mixing device body can be opened and closed relatively conveniently, effectively collecting the mixed raw materials inside the mixing device body, thus improving the practicality and convenience of the device during use.
[0004] Currently, most traditional PVC granule mixing equipment only has a single stirring and mixing function. In actual production, the materials to be mixed are prone to agglomeration and adhesion during storage and transportation due to moisture, electrostatic adsorption, or physical interactions between components. When these agglomerated material clumps enter the mixing equipment, they are not only difficult to disperse evenly, but also lead to prolonged mixing time, increased energy consumption, and even local over- or under-mixing, which seriously affects the quality stability of PVC granules. Utility Model Content
[0005] The purpose of this utility model is to provide a mixing device for PVC plastic granule production, in order to solve the problem mentioned in the background art. Currently, most traditional PVC plastic granule mixing devices only have a single stirring and mixing function. In actual production, the materials to be mixed are prone to agglomeration and adhesion during storage and transportation due to moisture, electrostatic adsorption, or physical interactions between components. After these agglomerated material clumps enter the mixing device, they are not only difficult to disperse evenly, but also lead to prolonged mixing time, increased energy consumption, and even local over- or under-mixing, which seriously affects the quality stability of PVC plastic granules.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for producing PVC plastic granules, comprising a housing, a pretreatment mechanism provided on one side of the housing, the pretreatment mechanism including a connecting shaft, a synchronous pulley fixedly connected to the top of the connecting shaft, a synchronous belt meshing with the surface of the synchronous pulley, a material box provided on the top of the housing, a telescopic rod fixedly connected to the central shaft at the front side of the bottom of the material box, a connecting plate fixedly connected to one side of the telescopic rod, a fixed rod movably connected to one side of the connecting plate via a bearing, a fixed rod fixedly connected to one side of the fixed rod and a synchronous belt, a second motor fixedly connected to the front of the material box, a crushing roller fixedly connected to the output end of the second motor, and a sieve plate fixedly connected to the bottom of the inner wall of the material box.
[0007] Preferably, a stirring mechanism is provided on the other side of the housing. The stirring mechanism includes a first motor, and a first stirring roller is fixedly connected to the output end of the first motor. A second stirring roller is movably connected to both sides of the bottom of the housing through bearings. A pulley is fixedly connected to the bottom of the surfaces of the first stirring roller and the second stirring roller, and a belt is sleeved on the surface of the pulley.
[0008] Preferably, the surface of the connecting shaft is movably connected to a fixed seat via a bearing, and one side of the fixed seat is fixedly connected to the housing.
[0009] Preferably, a vertical rod is fixedly connected to the bottom of the housing, and a hollow rod is fixedly connected to one side of the vertical rod. A drive sprocket is provided on the rear side of the inner cavity of the hollow rod. The inner cavity of the drive sprocket is fixedly connected to the second stirring roller. A chain is engaged on the surface of the drive sprocket, and a driven sprocket is engaged on the front side of the inner surface of the chain. The inner cavity of the driven sprocket is fixedly connected to the connecting shaft.
[0010] Preferably, the top of the front and back of the housing is fixedly connected to a bracket, and a sliding sleeve is slidably connected to the surface of the bracket, and the top of the sliding sleeve is fixedly connected to the material box. A discharge port is opened at the central axis of the bottom of the material box.
[0011] Preferably, a circular hole is provided at the bottom of the inner cavity of the housing, and a sealing ring is fixedly connected to the inner cavity of the circular hole.
[0012] Preferably, a fixing frame is fixedly connected to one side of the first motor, the top of the fixing frame is fixedly connected to the housing, a discharge pipe is connected to the central axis at the bottom front of the housing, and a cover plate is threadedly connected to one side of the discharge pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By setting up a pre-treatment mechanism, the material to be pre-treated is poured into the inner cavity of the material box. Then, the second motor is started by the external PLC controller. The second motor drives the crushing roller to rotate, thereby crushing the agglomerated material. After the material is smaller than the aperture of the sieve plate, the material will fall into the inner cavity of the shell. At the same time, the first motor is started. When the first motor is working, it will cause the connecting shaft to rotate. The connecting shaft drives the synchronous wheel to rotate. The synchronous wheel drives the synchronous belt to rotate, thereby driving the fixed rod to rotate. The fixed rod drives the connecting plate to move. The connecting plate drives the telescopic rod to move. The telescopic rod drives the material box to move back and forth, thereby making the material fall evenly into the inner cavity of the shell, thus improving the mixing efficiency.
[0015] 2. By setting up a stirring mechanism and starting the first motor, the first motor will drive the first stirring roller to rotate. At the same time, through the cooperation of the pulley and belt, the second stirring roller can be easily driven to rotate, thus stirring the material and facilitating the mixing of the material. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 3 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 4 This is a partial structural schematic diagram of the present invention;
[0020] Figure 5 This is a partial three-dimensional structural diagram of the pretreatment mechanism of this utility model.
[0021] In the diagram: 1. Shell; 2. Stirring mechanism; 201. First motor; 202. Fixing frame; 203. First stirring roller; 204. Second stirring roller; 205. Pulley; 206. Belt; 3. Pretreatment mechanism; 301. Connecting shaft; 302. Synchronous pulley; 303. Synchronous belt; 304. Material box; 305. Telescopic rod; 306. Connecting plate; 307. Fixing rod; 308. Second motor; 309. Crushing roller; 310. Screen plate; 311. Hollow rod; 312. Drive sprocket; 313. Chain; 314. Driven sprocket. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5This utility model provides a technical solution: a mixing device for producing PVC plastic granules, including a housing 1, a pretreatment mechanism 3 on one side of the housing 1, the pretreatment mechanism 3 including a connecting shaft 301, a synchronous pulley 302 fixedly connected to the top of the connecting shaft 301, a synchronous belt 303 meshing with the surface of the synchronous pulley 302, a material box 304 on the top of the housing 1, a telescopic rod 305 fixedly connected to the central shaft on the front side of the bottom of the material box 304, a connecting plate 306 fixedly connected to one side of the telescopic rod 305, a fixed rod 307 movably connected to one side of the connecting plate 306 via a bearing, a fixed rod 307 fixedly connected to one side of the fixed rod 307 and the synchronous belt 303, and a second motor 308 fixedly connected to the front of the material box 304. The output end of the second motor 308 is fixedly connected to a crushing roller 309, and the bottom of the inner wall of the material box 304 is fixedly connected to a sieve plate 310. By setting a pre-treatment mechanism 3, the material to be pre-treated is poured into the inner cavity of the material box 304. Then, the second motor 308 is started by the external PLC controller. The second motor 308 drives the crushing roller 309 to rotate, thereby crushing the agglomerated material. After the material is smaller than the aperture of the sieve plate 310, the material will fall into the inner cavity of the housing 1. At the same time, the first motor 201 is started. When the first motor 201 is working, it will cause the connecting shaft 301 to rotate. The connecting shaft 301 drives the synchronous pulley 302 to rotate, and the synchronous pulley 302 drives the synchronous belt 303 to rotate, thereby driving the fixed rod 307 to rotate. The fixed rod 307 drives the connecting plate 306 to move, the connecting plate 306 drives the telescopic rod 305 to move, and the telescopic rod 305 drives the material box 304 to reciprocate left and right, so that the material falls evenly into the inner cavity of the shell 1, thereby improving the mixing efficiency. The surface of the connecting shaft 301 is movably connected to the fixed seat through the bearing, and one side of the fixed seat is fixedly connected to the shell 1. By setting the bearing and the connecting seat, the operation of the connecting shaft 301 is stabilized and displacement of the connecting shaft 301 is prevented. A vertical rod is fixedly connected to the bottom of the shell 1, and a hollow rod 311 is fixedly connected to one side of the vertical rod. The rear side of the inner cavity of the hollow rod 311 is provided with a drive sprocket 312. The inner cavity of the drive sprocket 312 is fixedly connected to the second stirring roller 204. A chain 313 is meshed on the surface of the sprocket 312, and a driven sprocket 314 is meshed on the front side of the inner surface of the chain 313. The inner cavity of the driven sprocket 314 is fixedly connected to the connecting shaft 301. When the second stirring roller 204 rotates, it will drive the driving sprocket 312 to rotate. The driving sprocket 312 drives the chain 313 to rotate, and the chain 313 drives the driven sprocket 314 to rotate, thereby driving the connecting shaft 301 to rotate. The top of the front and back of the housing 1 are fixedly connected to the brackets, and the surface of the brackets is slidably connected to the sliding sleeves. The top of the sliding sleeves is fixedly connected to the material box 304. A discharge port is opened at the central shaft at the bottom of the material box 304. By setting the brackets and sliding sleeves, the operation of the material box 304 is stabilized and the material box 304 is balanced and supported.
[0024] Please see Figure 2 , Figure 3 and Figure 4 A stirring mechanism 2 is provided on the other side of the housing 1. The stirring mechanism 2 includes a first motor 201, and a first stirring roller 203 is fixedly connected to the output end of the first motor 201. Second stirring rollers 204 are movably connected to both sides of the bottom of the housing 1 via bearings. Pulleys 205 are fixedly connected to the bottom surfaces of both the first and second stirring rollers 203 and 204. A belt 206 is fitted onto the surface of the pulleys 205. By setting up the stirring mechanism 2, when the first motor 201 is started, it drives the first stirring roller 203 to rotate. Simultaneously, through the cooperation of the pulleys 205 and the belt 206, the second stirring rollers 204 are easily driven. The rotating roller 204 agitates the material, facilitating mixing. A circular hole is provided at the bottom of the inner cavity of the housing 1, and a sealing ring is fixedly connected to the inner cavity of the circular hole. By setting the circular hole and the sealing ring, the first stirring roller 203 and the second stirring roller 204 can work conveniently while preventing material overflow. A fixing frame 202 is fixedly connected to one side of the first motor 201. The top of the fixing frame 202 is fixedly connected to the housing 1. A discharge pipe is connected to the central shaft at the bottom front of the housing 1, and a cover plate is threaded to one side of the discharge pipe. By setting the fixing frame 202, the operation of the first motor 201 is stabilized and the first motor 201 is limited.
[0025] Working principle: By setting up a pre-treatment mechanism 3, the material to be pre-treated is poured into the inner cavity of the material box 304. Then, the second motor 308 is started by the external PLC controller. The second motor 308 drives the crushing roller 309 to rotate, thereby crushing the agglomerated material. After the material is smaller than the aperture of the sieve plate 310, the material will fall into the inner cavity of the shell 1. At the same time, the first motor 201 is started. When the first motor 201 is working, it will cause the connecting shaft 301 to rotate. The connecting shaft 301 drives the synchronous wheel 302 to rotate. The synchronous wheel 302 drives the synchronous belt 303 to rotate, thereby driving the fixed rod 307 to rotate. The fixed rod 307 drives the connecting plate 306 to move. The connecting plate 306 drives the telescopic rod 305 to move. The telescopic rod 305 drives the material box 304 to move back and forth, thereby making the material fall evenly into the inner cavity of the shell 1, thus improving the mixing efficiency.
[0026] By setting up the stirring mechanism 2, the first motor 201 is started to work. The first motor 201 will drive the first stirring roller 203 to rotate. At the same time, through the cooperation of the pulley 205 and the belt 206, the second stirring roller 204 can be easily driven to rotate, which can stir the material and facilitate the mixing of the material.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing PVC plastic granules, comprising a shell (1), characterized in that: A pretreatment mechanism (3) is provided on one side of the housing (1). The pretreatment mechanism (3) includes a connecting shaft (301). A synchronous pulley (302) is fixedly connected to the top of the connecting shaft (301). A synchronous belt (303) meshes with the surface of the synchronous pulley (302). A material box (304) is provided on the top of the housing (1). A telescopic rod (305) is fixedly connected to the central shaft on the front side of the bottom of the material box (304). A connecting plate (306) is fixedly connected to one side of the telescopic rod (305). A fixed rod (307) is movably connected to one side of the connecting plate (306) through a bearing. One side of the fixed rod (307) is fixedly connected to the synchronous belt (303). A second motor (308) is fixedly connected to the front of the material box (304). A crushing roller (309) is fixedly connected to the output end of the second motor (308). A sieve plate (310) is fixedly connected to the bottom of the inner wall of the material box (304).
2. The mixing equipment for producing PVC plastic granules according to claim 1, characterized in that: A stirring mechanism (2) is provided on the other side of the housing (1). The stirring mechanism (2) includes a first motor (201). The output end of the first motor (201) is fixedly connected to a first stirring roller (203). The bottom sides of the housing (1) are movably connected to a second stirring roller (204) through bearings. The bottom of the surfaces of the first stirring roller (203) and the second stirring roller (204) are fixedly connected to pulleys (205). A belt (206) is sleeved on the surface of the pulley (205).
3. The mixing equipment for producing PVC plastic granules according to claim 1, characterized in that: The surface of the connecting shaft (301) is movably connected to a fixed seat via a bearing, and one side of the fixed seat is fixedly connected to the housing (1).
4. The mixing equipment for producing PVC plastic granules according to claim 1, characterized in that: A vertical rod is fixedly connected to the bottom of the housing (1), and a hollow rod (311) is fixedly connected to one side of the vertical rod. A drive sprocket (312) is provided on the rear side of the inner cavity of the hollow rod (311). The inner cavity of the drive sprocket (312) is fixedly connected to the second stirring roller (204). A chain (313) is engaged on the surface of the drive sprocket (312). A driven sprocket (314) is engaged on the front side of the inner surface of the chain (313). The inner cavity of the driven sprocket (314) is fixedly connected to the connecting shaft (301).
5. The mixing equipment for producing PVC plastic granules according to claim 1, characterized in that: The top of the front and back of the housing (1) is fixedly connected to a bracket, and a sliding sleeve is slidably connected to the surface of the bracket. The top of the sliding sleeve is fixedly connected to the material box (304), and a discharge port is opened at the central axis of the bottom of the material box (304).
6. The mixing equipment for producing PVC plastic granules according to claim 1, characterized in that: The bottom of the inner cavity of the housing (1) is provided with a circular hole, and a sealing ring is fixedly connected to the inner cavity of the circular hole.
7. A mixing device for producing PVC plastic granules according to claim 2, characterized in that: A fixing frame (202) is fixedly connected to one side of the first motor (201). The top of the fixing frame (202) is fixedly connected to the housing (1). A discharge pipe is connected to the central axis at the bottom front of the housing (1), and a cover plate is threadedly connected to one side of the discharge pipe.
Citation Information
Patent Citations
Raw material mixing device for ABS (Acrylonitrile Butadiene Styrene) dyed plastic particle production
CN216831702U