Leakage detection and chamfering machine tool for blow molding product
By integrating cylinders, pressure rods, plastic parts, cutters, servo motors, and precision airtightness testing equipment for leak testing of blow-molded products and tooling for chamfering machines, the problems of separate testing and low processing efficiency of blow molding equipment have been solved, achieving efficient multi-station testing and processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI CHENGMEI PLASTIC PROD CO LTD
- Filing Date
- 2025-02-20
- Publication Date
- 2026-04-28
AI Technical Summary
The testing and processing work of existing blow molding equipment is usually carried out separately, resulting in low production efficiency and the need for a large amount of manpower and equipment.
Design a leak testing and chamfering machine fixture for blow-molded products, integrating a cylinder, pressure rod, plastic parts, cylinder, cutter, servo motor and precision airtightness testing equipment into one unit, to achieve simultaneous testing and processing at multiple stations.
Integrated design reduces labor and equipment requirements, improves production efficiency, and multi-station inspection further enhances production efficiency and reduces costs.
Smart Images
Figure CN224170265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of blow molding production, specifically a tooling for leak testing and chamfering of blow molded products. Background Technology
[0002] Blow molding is a plastic processing method that involves making a preform from thermoplastic plastic, then inflating it with compressed air to make it fit tightly against the inner wall of a mold. After cooling, it forms a hollow product. Based on the preform making method, blow molding is divided into extrusion blow molding and injection blow molding.
[0003] In practical use by those skilled in the art, the testing and processing work of existing blow molding equipment is usually carried out separately. This requires more manpower and equipment in the production process, resulting in relatively low production efficiency. Therefore, a leak detection and chamfering machine tooling for blow molded products is proposed to address the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies and solve the problem that testing and processing in blow molding equipment are usually carried out separately, which requires more manpower and equipment during production and results in relatively low production efficiency, this utility model proposes a leak detection and chamfering machine fixture for blow-molded products.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: A leak detection and chamfering machine fixture for blow-molded products, comprising a frame, a control cabinet fixedly connected inside the frame, a cylinder A on one side of the frame, a pressure rod rotatably connected above the frame, the output end of cylinder A fixedly connected to one end of the pressure rod, a plastic part on the top of the frame, an air inlet on the plastic part, a cylinder D fixedly connected to the top of the frame, an air pipe connection port on the output end of cylinder D, and a rubber plug connected to one side of the air pipe connection port. A cylinder B is fixedly connected to the top of the frame, and a cutter is fixedly connected to the output end of cylinder B. A cylinder C is fixedly connected to the top of the frame, and a servo motor is fixedly connected to the output end of cylinder C. A chamfering blade is fixedly connected to the output end of the servo motor. A precision airtightness testing device is fixedly connected to the top of the frame. Multiple workstations are set on the frame. The cylinder A, pressure rod, plastic parts, cylinder D, air pipe connector, rubber plug, cylinder B, cutter, cylinder C, servo motor, and chamfering blade are all set according to the number of workstations. The precision airtightness testing device is connected to multiple workstations.
[0006] Preferably, the top of the frame has a waste outlet.
[0007] Preferably, a protective cover is fixedly connected to the top of the frame, and the protective cover is located above the plastic part.
[0008] Preferably, a fastener is fixedly connected to the top of the frame, and the plastic part is connected to the frame through the fastener.
[0009] Preferably, a start switch is fixedly connected to the top of the frame, and the start switch is electrically connected to the control cabinet.
[0010] Preferably, the plastic part is blow-molded to form a convex shape.
[0011] The advantages of this utility model are:
[0012] 1. In this utility model, the operator places the plastic part into the fixing part, turns on the start switch, and cylinder A presses down the pressure rod to firmly fix the product. Then, cylinder D, with its air pipe connection, presses down on the air inlet to maintain a sealed state. A precision airtightness testing device then pressurizes the product and holds the pressure for a set number of seconds. When the pressure test reaches the set number of seconds, an alarm displays "OK" indicating success. If the air pressure test fails, an alarm displays "N," the pressure holding stops, cylinder A and the pressure rod reset, and the product is removed and placed in the defective product category. For products that pass the air pressure test, cylinder D resets and the rubber plug returns to its original position. Then, cylinder B starts working, pushing the cutter forward to cut off the protrusion on the product and returns to its original position. The servo motor is then started, and cylinder C starts working, pushing the servo motor forward. The chamfering cutter mounted on the servo motor rotates at high speed to process the protrusion on the product. After processing, the cutter returns to its original position and stops rotating. Then, cylinder A is started to lift the pressure rod, and the operator removes the product and places it in the qualified product frame. This tooling system performs testing and processing in a single station, reducing manpower and equipment requirements and improving production efficiency.
[0013] 2. This utility model features a multi-station setup, and one precision airtightness testing device can simultaneously test multiple stations, which directly increases the production efficiency of the device and saves production costs. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a top view of the overall structure of this utility model;
[0017] Figure 3This is a front view schematic diagram of the overall structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the plastic part of this utility model.
[0019] In the diagram: 1. Frame; 2. Control cabinet; 3. Cylinder A; 4. Pressure rod; 5. Plastic part; 51. Air inlet; 6. Cylinder D; 7. Air pipe connection port; 8. Rubber plug; 9. Cylinder B; 10. Cylinder C; 11. Servo motor; 12. Chamfering knife; 13. Precision airtightness testing equipment; 14. Waste outlet; 15. Protective cover; 16. Fixing component; 17. Start switch; 18. Cutting knife; 19. Convex bulge. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figures 1-4 As shown, a leak testing and chamfering machine fixture for blow-molded products includes a frame 1, a control cabinet 2 fixedly connected inside the frame 1, a cylinder A3 mounted on one side of the frame 1, a pressure rod 4 rotatably connected above the frame 1, the output end of the cylinder A3 fixedly connected to one end of the pressure rod 4, a plastic part 5 mounted on the top of the frame 1, an air inlet 51 mounted on the plastic part 5, a cylinder D6 fixedly connected to the top of the frame 1, an air pipe connection port 7 mounted on the output end of the cylinder D6, a rubber plug 8 connected to one side of the air pipe connection port 7, and a cylinder B9 fixedly connected to the top of the frame 1. A cutter 18 is fixedly connected to the end of the frame 1. A cylinder C10 is fixedly connected to the top of the frame 1. A servo motor 11 is fixedly connected to the output end of the cylinder C10. A chamfering blade 12 is fixedly connected to the output end of the servo motor 11. A precision airtightness testing device 13 is fixedly connected to the top of the frame 1. Multiple workstations are set on the frame 1. Cylinder A3, pressure rod 4, plastic part 5, cylinder D6, air pipe connector 7, rubber plug 8, cylinder B9, cutter 18, cylinder C10, servo motor 11, and chamfering blade 12 are all set according to the number of workstations. The precision airtightness testing device 13 is connected to multiple workstations.
[0022] During operation, the operator places the plastic part 5 into the fixing part 16, turns on the start switch 17, and the cylinder A3 presses down the pressure rod 4 to fix the product firmly. Then, the cylinder D6 and the air pipe connection port 7 press against the air blowing port 51 to maintain a sealed state. Then, the precision airtightness testing equipment 13 inflates and pressurizes the product for 20 seconds. When the set number of seconds is reached, the warning display shows OK and the product has passed. When the air pressure test fails, an alarm N0 is displayed, the pressure holding stops, cylinder A3 and pressure rod 4 reset, and the product is removed and placed in the defective product box. For products that pass the air pressure test, cylinder D6 resets and the rubber plug 8 returns to its original position. Then, cylinder B9 starts working, pushing the cutter 18 forward to cut off the protrusion 19 on the product and returning to its original position. Servo motor 11 is started, and cylinder C10 starts working, pushing the servo motor 11 forward. The chamfering cutter 12 mounted on the servo motor 11 rotates at high speed to process the protrusion 19 on the product. After processing, it returns to its original position and stops rotating. Then, cylinder A3 is started to lift the pressure rod 4, and the operator removes the product and places it in the qualified product box. Multiple processing stations can be set up, and the number of some parts on this equipment can be increased with the number of stations. A single precision airtightness testing device can test multiple stations simultaneously.
[0023] Furthermore, a waste outlet 14 is provided at the top of the frame 1;
[0024] During operation, the waste outlet 14 can be used to cut the protrusion 19 that falls off.
[0025] Furthermore, a protective cover 15 is fixedly connected to the top of the frame 1, and the protective cover 15 is located above the plastic part 5;
[0026] During operation, the protective cover 15 prevents debris from splashing and injuring the operator during cutting and grinding.
[0027] Furthermore, a fastener 16 is fixedly connected to the top of the frame 1, and the plastic part 5 is connected to the frame 1 through the fastener 16;
[0028] During operation, the plastic part 5 can be stably placed on the frame 1 by the fixed part 16.
[0029] Furthermore, a start switch 17 is fixedly connected to the top of the frame 1, and the start switch 17 is electrically connected to the control cabinet 2;
[0030] During operation, the control cabinet 2 can be controlled to operate by turning on switch 17.
[0031] Furthermore, after blow molding, the plastic part 5 forms a protrusion 19;
[0032] During operation, the convex 19 will be removed and polished after the airtightness test.
[0033] Working principle: The operator places the plastic part 5 into the fixing part 16, turns on the start switch 17, and the cylinder A3 presses down the pressure rod 4 to fix the product firmly. Then, the cylinder D6 and the air pipe connection port 7 press against the air blowing port 51 to maintain a sealed state. Then, the precision air tightness testing equipment 13 inflates and pressurizes the product for 20 seconds. When the set number of bars is reached, the warning display shows OK and it has passed. When the air pressure test fails, an alarm N0 is displayed, the pressure holding stops, cylinder A3 resets, pressure lever 4 resets, and the product is removed and placed in the defective product box. For products that pass the air pressure test, cylinder D6 resets and the rubber plug 8 returns to its original position. Then, cylinder B9 starts working, pushing the cutter 18 forward to cut off the protrusion 19 on the product and returning it to its original position. Servo motor 11 is started, and cylinder C10 starts working, pushing the servo motor 11 forward. The chamfering cutter 12 mounted on the servo motor 11 rotates at high speed to process the protrusion 19 on the product. After processing, it returns to its original position and stops rotating. Then, cylinder A3 is started to lift pressure lever 4, and the operator removes the product and places it in the qualified product box.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A leak testing and chamfering machine fixture for blow-molded products, comprising a frame (1), characterized in that: A control cabinet (2) is fixedly connected inside the frame (1). A cylinder A (3) is provided on one side of the frame (1). A pressure rod (4) is rotatably connected above the frame (1). The output end of the cylinder A (3) is fixedly connected to one end of the pressure rod (4). A plastic part (5) is provided on the top of the frame (1). An air blowing port (51) is provided on the plastic part (5). A cylinder D (6) is fixedly connected to the top of the frame (1). An air pipe connection port (7) is provided at the output end of the cylinder D (6). A rubber plug (8) is connected to one side of the air pipe connection port (7). A cylinder B (9) is fixedly connected to the top of the frame (1). A cutter (1) is fixedly connected to the output end of the cylinder B (9). 8) A cylinder C (10) is fixedly connected to the top of the frame (1). A servo motor (11) is fixedly connected to the output end of the cylinder C (10). A chamfering knife (12) is fixedly connected to the output end of the servo motor (11). A precision airtightness testing device (13) is fixedly connected to the top of the frame (1). Multiple workstations are set on the frame (1). The cylinder A (3), pressure rod (4), plastic part (5), cylinder D (6), air pipe connection port (7), rubber plug (8), cylinder B (9), cutter (18), cylinder C (10), servo motor (11), and chamfering knife (12) are all set according to the number of workstations. The precision airtightness testing device (13) is connected to multiple workstations.
2. The leak detection and chamfering machine fixture for blow-molded products according to claim 1, characterized in that: The top of the frame (1) is provided with a waste outlet (14).
3. The leak detection and chamfering machine fixture for blow-molded products according to claim 1, characterized in that: A protective cover (15) is fixedly connected to the top of the frame (1), and the protective cover (15) is located above the plastic part (5).
4. The leak detection and chamfering machine fixture for blow-molded products according to claim 1, characterized in that: The top of the frame (1) is fixedly connected to a fastener (16), and the plastic part (5) is connected to the frame (1) through the fastener (16).
5. The leak detection and chamfering machine fixture for blow-molded products according to claim 1, characterized in that: A start switch (17) is fixedly connected to the top of the frame (1), and the start switch (17) is electrically connected to the control cabinet (2).
6. The leak testing and chamfering machine fixture for blow-molded products according to claim 1, characterized in that: The plastic part (5) is blow-molded to form a convex bulge (19).