Blade wobble plate device

By linking components such as storage bins, transfer units, and vision inspection cameras, the problems of low efficiency and narrow operating space in traditional manual tray placement are solved, realizing efficient and precise automated tray placement of blades, thereby improving production efficiency and product quality.

CN224171978UActive Publication Date: 2026-04-28BEISHILI (XIAMEN) INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEISHILI (XIAMEN) INTELLIGENT EQUIP CO LTD
Filing Date
2025-05-26
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional manual tray placement is inefficient and has limited operating space, making it easy for blades to fall or get scratched, which makes it difficult to meet the high-efficiency, continuous, and automated requirements of modern blade production.

Method used

By linking components such as storage bins, transfer assemblies, clamping devices, and vision inspection cameras, the entire process of loading and unloading of carrier trays is automated. The vision inspection camera provides precise positioning and the supplementary lighting structure improves the inspection accuracy. Combined with pneumatic clamps and quick-change robotic arms, efficient and precise blade placement is achieved.

Benefits of technology

It achieves fully automated operation of the carrier tray, reduces labor costs, avoids human risks, improves operational convenience and safety, reduces product loss, improves blade yield and quality stability, and enhances tray placement efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blade wobble plate device, which belongs to the field of blade array, and comprises a rack, a material plate rack, a first linear module, a clamping piece, a material moving assembly, a plate moving assembly, carrying plates and a storage bin, the material plate rack, the first linear module, the material moving assembly, the plate moving assembly and the storage bin are all arranged on the rack, and a plurality of carrying plates are stored in the storage bin. The tray moving assembly is arranged on one side of the storage bin, the clamping piece is arranged at the moving end of the first linear module and used for clamping the carrying tray, the moving end of the material moving assembly is located above the material tray frame and the clamping piece, and the blade is taken away from the material tray frame through the material moving assembly and placed on the carrying tray clamped by the clamping piece. Through linkage of the storage bin, the tray moving assembly and other components, full-process automatic feeding and discharging of the carrying trays are achieved, labor cost is greatly reduced, manual operation risks are avoided, the problem that a traditional operation space is narrow is solved, and operation convenience and safety are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of blade arrangement, and in particular relates to a blade arranging device. Background Technology

[0002] In the blade manufacturing process, transferring the blades to be processed from the feed tray to the carrier tray is a crucial step for achieving efficient subsequent processing. Traditional manual tray placement has significant drawbacks: it is inefficient, and the blades are prone to falling or being scratched during operation, which not only seriously affects product quality but also significantly reduces production efficiency.

[0003] To address the drawbacks of manual tray placement, automated tray placement mechanisms have emerged, improving production to some extent. However, these mechanisms still have several shortcomings. Before operation, operators must move empty trays one by one from outside the machine to the clamping components inside. After the cutting blades are placed and processed, the empty trays must be retrieved from the clamping components back outside for recycling. Because the clamping components are located inside the machine frame, the operating space is extremely limited, making it difficult for operators to flexibly and efficiently place and remove empty trays. This not only increases the operator's workload and operational difficulty but also reduces equipment operating efficiency, limiting further improvements in the automation level of the automated tray placement mechanism and failing to meet the demands of modern cutting blade production for efficient, continuous, and automated processing. Utility Model Content

[0004] The purpose of this invention is to provide a blade arrangement device to overcome at least one of the above-mentioned defects in the prior art.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] This utility model provides a blade tray placement device, including a frame, a tray rack, a first linear module, a clamping component, a material transfer component, a tray transfer component, a carrier tray, and a storage bin. The tray rack, the first linear module, the material transfer component, the tray transfer component, and the storage bin are all disposed on the frame. The storage bin contains several carrier trays. The tray transfer component is disposed on one side of the storage bin. The clamping component is disposed on the moving end of the first linear module and is used to clamp the carrier trays. The moving end of the material transfer component is located above the tray rack and the clamping component. The material transfer component removes the blades from the tray rack and places them on the carrier trays held by the clamping component.

[0007] Preferably, the storage compartment includes a second linear module, a fixed frame, and several storage tray racks. The second linear module is fixed to the frame, and the moving end of the second linear module is fixed to the fixed frame. The fixed frame is equipped with several storage tray racks spaced apart along the height direction, and each storage tray rack contains a tray.

[0008] Preferably, the storage rack includes a base plate and side plates, with upwardly protruding side plates on both opposite sides of the base plate, and a clearance space in the middle of the base plate.

[0009] Preferably, the carrier disk has at least two sets of cutting edges and a central hole. The center of the carrier disk has a central hole, and each set of cutting edges includes several cutting edges that are equidistantly distributed along the center line of the central hole.

[0010] Preferably, the transfer assembly includes a third linear module, a first slide cylinder, an extension arm, and a push block. The third linear module is fixed to the frame, the first slide cylinder is fixed to the moving end of the third linear module, the bottom end of the first slide cylinder is fixed with an extension arm, and the bottom of the extension arm near the storage bin is fixed with a push block.

[0011] Preferably, the material transfer assembly includes a fourth linear module, a mounting frame, a fifth linear module, and a quick-change robot. The fourth linear module is fixed to the frame, the mounting frame is fixed to the moving end of the fourth linear module, the mounting frame is fixed with at least one fifth linear module, and the moving end of the fifth linear module is fixed with the quick-change robot.

[0012] Preferably, the quick-change robot includes a servo motor, a base, a rotary joint, an angular contact bearing housing, a rotating shaft, a mounting base, a quick-change base, and a pneumatic clamp. The servo motor, rotary joint, and angular contact bearing housing are all fixed to the base. The servo motor is connected to the rotating shaft through the rotary joint. The bottom end of the rotating shaft passes through the angular contact bearing housing and is fixed to the mounting base. The quick-change base is detachably connected to the mounting base, and the pneumatic clamp is detachably connected to the quick-change base.

[0013] Preferably, the system also includes a sixth linear module, a first vision inspection camera, a second vision inspection camera, and a control cabinet. Two sixth linear modules are fixed to the frame. The first vision inspection camera is fixed to the moving end of the sixth linear module. The two first vision inspection cameras are respectively located above the material tray rack and the clamping component. The second vision inspection camera is fixed to the frame and is located below the first vision inspection camera and between the material tray rack and the clamping component. The sixth linear module, the first vision inspection camera, the second vision inspection camera, the first linear module, the clamping component, the material transfer assembly, the tray transfer assembly, and the storage bin are all electrically connected to the control cabinet.

[0014] Preferably, it further includes supplementary lighting components disposed on opposite sides of the pneumatic clamp. The supplementary lighting components are located above the clamping components. The supplementary lighting components include a first support clamp, a first guide shaft, a second support clamp, a second guide shaft, and a light source. The first support clamp is fixed to the frame, the first guide shaft is installed on the first support clamp, the first guide shaft is connected to the second guide shaft through the second support clamp, and the light source is fixed to the second guide shaft. The light source is tilted downward.

[0015] Preferably, the clamping component includes a second slide cylinder, a placement plate, a limiting strip, a telescopic cylinder, a vertical plate, and a limiting plate. The placement plate is fixed to the sliding end of the second slide cylinder. A limiting strip is provided on one side of the top of the placement plate, and a telescopic cylinder is fixed on the other side of the bottom of the placement plate. A vertical plate is fixed to one end of the telescopic cylinder, and a limiting plate is provided on the top of the vertical plate. The limiting plate and the limiting strip are arranged opposite to each other, and the carrier is clamped between the limiting plate and the limiting strip.

[0016] The beneficial effects of this utility model are as follows:

[0017] 1. By linking components such as storage silos and transfer trays, the entire process of loading and unloading trays is automated, which not only significantly reduces labor costs and avoids the risks of manual operation, but also solves the problem of limited operating space in traditional operations, thus improving the convenience and safety of operation.

[0018] 2. By setting up a transfer component, the blades are placed on the tray instead of manually, avoiding situations such as blades falling or scratching during manual tray placement, effectively reducing product loss and improving the yield and quality stability of the blades.

[0019] 3. By setting the side plates, a gap is formed when the storage racks are stacked one on top of the other. Combined with the setting of the clearance space, the extension of the transfer assembly is made to ensure that the transfer assembly can transfer empty trays between multiple stacked storage racks.

[0020] 4. By setting several blade mounting positions, more blades can be placed.

[0021] 5. The coordinated operation of the third linear module, the first slide cylinder, the extension arm and the push block realizes the automated picking and placing of the empty pallet. Its compact structure and precise movement can quickly complete the transfer of the empty pallet between the storage bin and the clamping device, which greatly improves the efficiency of blade pallet placement.

[0022] 6. By placing the rotary joint between the servo motor and the rotating shaft, combined with the angular contact bearing housing, high-precision and stable power transmission and rotational motion are achieved, reducing vibration, noise and wear, and avoiding pipeline entanglement. Furthermore, the tool-free disassembly design of the quick-change seat and mounting base greatly improves the efficiency of pneumatic fixture replacement, enhancing the equipment's versatility and production flexibility.

[0023] 7. The sixth linear module, two first vision inspection cameras, and a second vision inspection camera are set up to work together with various mechanical components and are electrically connected to the control cabinet to achieve precise detection and feedback control of the blade position and angle. This not only accurately determines the position and angle of the blade and the carrier plate to achieve precise plate placement, but also further improves the plate placement accuracy through adjustment and secondary detection.

[0024] 8. The adjustable supplementary lighting structure set on both sides and above the clamping parts of the pneumatic clamp eliminates shadows through targeted supplementary lighting, improves the recognition accuracy of the visual inspection camera for the blade, ensures accurate tray placement and neat blade arrangement, and at the same time, its flexible and adjustable characteristics enhance the adaptability of the device to different environments and working conditions, effectively improving the reliability and efficiency of equipment inspection.

[0025] 9. The tray is fixed on the placement plate by the limiting plate and limiting strip to prevent the tray from shifting and to ensure the precise placement of the blade. The front and rear positions of the placement plate can be adjusted by the setting of the second slide cylinder. When picking up and putting down an empty tray, the second slide cylinder can be used to drive the placement plate closer to the storage bin to facilitate the picking up and putting down of the empty tray. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0027] Figure 2 This is a three-dimensional structural diagram of the storage silo of this utility model.

[0028] Figure 3 This is a three-dimensional structural diagram of the storage tray rack of this utility model.

[0029] Figure 4 This is a three-dimensional structural diagram of the carrier disk of this utility model.

[0030] Figure 5 This is a three-dimensional structural diagram of the tray transfer assembly of this utility model.

[0031] Figure 6 This is a three-dimensional structural diagram of the material transfer component, the sixth linear module, and the first vision inspection camera of this utility model.

[0032] Figure 7 This is a three-dimensional structural diagram of the material transfer component of this utility model.

[0033] Figure 8 This is a three-dimensional structural diagram of the supplementary lighting component of this utility model.

[0034] Figure 9 This is a three-dimensional structural diagram of the clamping component of this utility model.

[0035] Figure 10 The control block diagram of this utility model.

[0036] The labels in the attached diagram are as follows: 1-Frame, 2-Plate rack, 3-First linear module, 4-Clamping component, 5-Transfer assembly, 6-Plate transfer assembly, 7-Carrying tray, 8-Storage bin, 81-Second linear module, 82-Fixing frame, 83-Plate rack, 831-Base plate, 832-Side plate, 833-Leaning space, 71-Carrying blade, 72-Center hole, 61-Third linear module, 62-First slide cylinder, 63-Extension arm, 64-Push block, 51-Fourth linear module, 52-Mounting frame, 53-Fifth linear module, 54-Quick change robot, 541-Servo motor, 542 -Base, 543-Rotary joint, 544-Angular contact bearing housing, 545-Rotating shaft, 546-Mounting base, 547-Quick change base, 548-Pneumatic clamp, 9-Sixth linear module, 10-First vision inspection camera, 11-Second vision inspection camera, 12-Control cabinet, 13-Fill-in light component, 131-First support column fixing clamp, 132-First guide shaft, 133-Second support column fixing clamp, 134-Second guide shaft, 135-Light source, 41-Second slide cylinder, 42-Placement plate, 43-Limiting strip, 44-Telescopic cylinder, 45-Vertical plate, 46-Limiting plate. Detailed Implementation

[0037] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0038] Contents not described in detail in this specification are existing technologies known to those skilled in the art. In the description of this utility model, it should be understood that terms such as "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this utility model. Furthermore, terms such as "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0039] like Figures 1 to 10As shown, this embodiment provides a blade tray placement device, including a frame 1, a tray rack 2, a first linear module 3, a clamping member 4, a material transfer assembly 5, a tray transfer assembly 6, a carrier tray 7, and a storage bin 8. The tray rack 2, the first linear module 3, the material transfer assembly 5, the tray transfer assembly 6, and the storage bin 8 are all disposed on the frame 1. The storage bin 8 stores several carrier trays 7. The tray transfer assembly 6 is disposed on one side of the storage bin 8. The clamping member 4 is disposed on the moving end of the first linear module 3 and is used to clamp the carrier trays 7. The moving end of the material transfer assembly 5 is located above the tray rack 2 and the clamping member 4. The material transfer assembly 5 removes the blades from the tray rack 2 and places them on the carrier trays 7 held by the clamping member 4. Before tray placement, multiple empty carrier trays 7 are stored in the storage bin 8. During tray placement, the empty carrier trays 7 are moved forward from the storage bin 8 and transferred to the clamping member 4 by the tray transfer assembly 6, and the clamping member 4 clamps the empty carrier trays 7. Then, the blades are removed from the tray rack 2 and placed on the carrier tray 7 by the transfer component 5. After the carrier tray 7 is full of blades, the first linear module 3 drives the clamping member 4 and the carrier tray 7 full of blades to move to the right to the next station. In this embodiment, this blade tray placement device is part of the blade aligning machine and works in conjunction with other stations. In the end, the empty tray 7 is still clamped by the clamping member 4. When the empty tray 7 is retrieved, the first linear module 3 drives the empty tray 7 to move to the left to the front of the storage bin 8. The clamping member 4 removes its grip on the empty tray 7, and then the tray transfer component 6 pushes the empty tray 7 backward and transfers it into the storage bin 8.

[0040] This invention utilizes the linkage of the storage bin 8, the transfer assembly 6, the clamping component 4, and the first linear module 3 to achieve full automation of the entire process of storage, loading, and recycling of the carrier tray 7. Before loading, the empty carrier tray 7 is placed in the storage bin 8. During loading, the transfer assembly 6 automatically loads the tray. During recycling, the first linear module 3 works in conjunction with the transfer assembly 6 to complete the recycling. The entire process requires no manual intervention in loading and unloading the carrier tray 7, greatly reducing labor input and labor costs, while also avoiding efficiency fluctuations and error risks caused by manual operation. Since there is no need for manual handling of the carrier tray 7 between the clamping component 4 inside and outside the machine, the problem of the clamping component 4 being located inside the machine and having limited operating space in traditional methods is solved. Operators no longer need to perform tedious operations in a confined space, reducing labor intensity and improving operational convenience and safety. Furthermore, the transfer assembly 5 replaces manual handling of the blades, preventing blades from falling or being scratched during manual loading, effectively reducing product loss and improving blade yield and quality stability.

[0041] The storage compartment 8 includes a second linear module 81, a fixed frame 82, and several storage tray racks 83. The second linear module 81 is fixed to the frame 1, and the moving end of the second linear module is fixed to the fixed frame 82. The fixed frame 82 is equipped with several storage tray racks 83 spaced apart along the height direction, and each storage tray rack 83 contains a tray 7. The second linear module 81 drives the fixed frame 82 to move up and down to adjust its position, thereby adjusting the up and down position of the storage tray racks 83 so that they are on the same horizontal plane as the bearing surface of the clamping member 4, facilitating the transfer of empty trays 7 between the storage tray racks 83 and the clamping member 4.

[0042] The storage rack 83 includes a base plate 831 and side plates 832. The base plate 831 has upwardly protruding side plates 832 on both the left and right sides, and a clearance space 833 in the middle of the base plate 831. The side plates 832 create a gap when the storage racks 83 are stacked, and the clearance space 833 allows the transfer assembly 6 to extend into the rack, ensuring that the transfer assembly 6 can transfer empty trays 7 between the stacked storage racks 83.

[0043] The carrier disk 7 has at least two sets of cutting edges 71 and a central hole 72. The central hole 72 is located in the middle of the carrier disk 7. Each set of cutting edges 71 includes several cutting edges 71 that are equidistantly distributed along the center line of the central hole 72. By arranging the positions of the cutting edges 71, more cutting blades can be placed.

[0044] The pallet transfer assembly 6 includes a third linear module 61, a first slide cylinder 62, an extension arm 63, and a push block 64. The third linear module 61 is fixed to the frame 1, the first slide cylinder 62 is fixed to the moving end of the third linear module 61, the extension arm 63 is fixed to the bottom end of the first slide cylinder 62, and the push block 64 is fixed to the bottom of the rear side of the extension arm 63. When an empty pallet 7 needs to be removed from the storage compartment 8, the third linear module 61 drives the first slide cylinder 62 and its upper structure to move backward until the extension arm 63 extends into the pallet holder 83 and the push block 64 is directly above the center hole 72. Then, the first slide cylinder 62 extends, driving the extension arm 63 to move downward, so that the push block 64 extends into the center hole 72. The third linear module 61 moves forward, causing the push block 64 to push the empty pallet 7 forward onto the bearing surface of the clamping member 4. Then, the first slide cylinder 62 retracts and resets, driving the push block 64 to move upward away from the empty pallet 7. When an empty tray 7 needs to be transferred from the clamping member 4 to the storage compartment 8, the first slide cylinder 62 extends, driving the extension arm 63 downward, causing the push block 64 to extend into the central hole 72. The third linear module 61 then drives the push block 64 backward, pushing the empty tray 7 onto the upper surface of the base plate 831. The first slide cylinder 62 then retracts and resets, driving the push block 64 upward away from the empty tray 7. Finally, the third linear module 61 drives the first slide cylinder 62 and its upper structure forward to reset. The coordinated operation of the third linear module 61, the first slide cylinder 62, the extension arm 63, and the push block 64 enables automated loading and unloading of the empty tray 7. Its compact structure and precise movements allow for rapid transfer of the empty tray 7 between the storage compartment 8 and the clamping member 4, significantly improving the efficiency of the blade loading mechanism.

[0045] The material transfer assembly 5 includes a fourth linear module 51, a mounting frame 52, a fifth linear module 53, and a quick-change robot 54. The fourth linear module 51 is fixed to the frame 1, the mounting frame 52 is fixed to the moving end of the fourth linear module 51, the mounting frame 52 is fixed with five fifth linear modules 53, and the moving end of the fifth linear module 53 is fixed with the quick-change robot 54. The quick-change robotic arm 54 includes a servo motor 541, a base 542, a rotary joint 543, an angular contact bearing housing 544, a rotating shaft 545, a mounting base 546, a quick-change base 547, and a pneumatic clamp 548. The servo motor 541, the rotary joint 543, and the angular contact bearing housing 544 are all fixed to the base 542. The servo motor 541 is connected to the rotating shaft 545 through the rotary joint 543. The bottom end of the rotating shaft 545 passes through the angular contact bearing housing 544 and is fixed to the mounting base 546. The quick-change base 547 is detachably connected to the mounting base 546, and the pneumatic clamp 548 is detachably connected to the quick-change base 547.

[0046] During material handling, the fourth linear module 51 drives the mounting frame 52 and its upper structure to move forward to the top of the material tray frame 2. Then, the fifth linear module 53 drives the quick-change robot 54 to move downward to the center hole 72 of the blade in the material tray frame 2. The blade is held by the clamping end of the pneumatic clamp 548. Then, the fifth linear module 53 drives the quick-change robot 54 to move upward, so that the blade moves upward and leaves the material tray frame 2. The servo motor 541 drives the pneumatic clamp 548 to rotate a certain angle according to the requirements, causing the blade to rotate a certain angle. The fourth linear module 51 drives the blade to move backward to above the carrier plate 7. Combined with the first linear module 3 driving the carrier plate 7 to move left and right until the empty blade edge 71 is directly below the blade, the tilt angle of the empty blade edge 71 is consistent with the tilt angle of the blade. The fifth linear module 53 drives the blade to move downward until it enters the empty blade edge 71. The pneumatic clamp 548 resets, and the blade is placed in the empty blade edge 71. The fifth linear module 53 moves upward to reset, and the fourth linear module 51 moves backward to reset, thus completing the placement of one blade. The above actions are repeated until the carrier plate 7 is full of blades. In this embodiment, the pneumatic clamp 548 is a thumb cylinder. In other embodiments, it can also be a suction cup clamp or an expansion clamp.

[0047] The rotary joint 543 is placed between the servo motor 541 and the rotating shaft 545, effectively isolating the vibration of the servo motor 541 while efficiently transmitting power, ensuring high precision and stability of the rotational motion. Combined with the servo motor 541, this configuration offers higher precision and stability compared to traditional stepper motors. The angular contact bearing housing 544 and the rotary joint 543 work together to construct a stable rotational support system. The angular contact bearing housing 544 can simultaneously withstand radial and axial loads, effectively distributing the complex forces acting on the rotating shaft 545 during operation and reducing shaft wobble. This dual protection, along with the rotary joint 543, significantly improves the smoothness of the rotating shaft 545's operation, effectively reducing equipment operating noise and wear, extending the overall service life of the equipment, and providing a solid and reliable rotational foundation for the pneumatic clamp 548, ensuring precision and stability during long-term continuous operation. Furthermore, the rotary joint 543 prevents pipelines from becoming entangled. With the detachable connection between the quick-change seat 547 and the mounting seat 546, the pneumatic clamp 548 can be quickly disassembled and replaced without the aid of any tools, which significantly improves the efficiency of tooling fixture replacement, reduces equipment downtime, and allows for quick switching of the appropriate pneumatic clamp 548 according to different production tasks, greatly enhancing the versatility and flexibility of the equipment.

[0048] The system includes a sixth linear module 9, a first visual inspection camera 10, a second visual inspection camera 11, and a control cabinet 12. Two sixth linear modules 9 are fixed to the frame 1. A first visual inspection camera 10 is fixed to the moving end of each sixth linear module 9. The two first visual inspection cameras 10 are located above the tray rack 2 and the clamping member 4, respectively. The second visual inspection camera 11 is fixed to the frame 1, located below the first visual inspection camera 10, and between the tray rack 2 and the clamping member 4. The sixth linear module 9, the first visual inspection camera 10, the second visual inspection camera 11, the first linear module 3, the clamping member 4, the material transfer assembly 5, the tray transfer assembly 6, and the storage bin 8 are all electrically connected to the control cabinet 12. By setting one first visual inspection camera 10 above each of the tray rack 2 and the clamping member 4, the positions and angles of the blades on the tray rack 2 and the empty blade edge 71 of the tray 7 are determined, respectively. The position and angle information is fed back to the control cabinet 12, which controls the transfer component 5 to move to the tray rack 2 to pick up the blade and place it in the corresponding blade-carrying slot 71 on the carrier tray 7, thus achieving precise blade placement. The front and rear positions of the first vision inspection camera 10 are adjusted by the sixth linear module 9 to ensure all-round vision inspection. By setting the second vision inspection camera 11, the angle of the blade held by the transfer component 5 is reconfirmed during the process of the transfer component 5 picking up the blade from the tray rack 2 to the carrier tray 7, further improving the placement accuracy and ensuring that the blade can be accurately placed in the designated blade-carrying slot 71.

[0049] The system also includes supplementary lighting components 13 positioned on opposite sides of the pneumatic clamp 548. These components are located above the clamping member 4 and include a first support clamp 131, a first guide shaft 132, a second support clamp 133, a second guide shaft 134, and a light source 135. The first support clamp 131 is fixed to the frame 1, the first guide shaft 132 is mounted on it, and the first guide shaft 132 is connected to the second guide shaft 134 via the second support clamp 133. The light source 135 is fixed to the second guide shaft 134 and is tilted downwards. By arranging a multi-component supplementary lighting structure on both sides of the pneumatic clamp 548 and above the clamping member 4, the downwardly tilted light source 135 can provide targeted supplementary lighting to key positions on the swivel plate, effectively eliminating shadow interference and significantly improving the accuracy of the first visual inspection camera 10 in recognizing the position and angle of the unloaded blade edge. This, in turn, significantly improves the accuracy of the swivel plate movement, reduces swivel plate errors, and ensures the regularity and quality stability of the blade arrangement. Meanwhile, the light source 135 is flexible and adjustable in the front-to-back direction and tilt angle. Operators can quickly adjust it to the best supplementary lighting state according to actual detection needs and work scenarios, ensuring that the first vision inspection camera 10 is always in the best detection performance. This enhances the adaptability of the device to different lighting environments and tray placement conditions, and improves the overall detection reliability and work efficiency of the equipment.

[0050] The clamping component 4 includes a second slide cylinder 41, a placement plate 42, a limiting strip 43, a telescopic cylinder 44, a vertical plate 45, and a limiting plate 46. The placement plate 42 is fixed to the sliding end of the second slide cylinder 41. A limiting strip 43 is provided on the right side of the top of the placement plate 42. A telescopic cylinder 44 is fixed on the left side of the bottom of the placement plate 42. A vertical plate 45 is fixed to the left end of the telescopic cylinder 44. A limiting plate 46 is provided on the top of the vertical plate 45. The limiting plate 46 and the limiting strip 43 are arranged opposite to each other. The carrier plate 7 is clamped between the limiting plate 46 and the limiting strip 43. During clamping, the telescopic cylinder 44 retracts, causing the vertical plate 45 to move closer to one side of the limiting strip 43, which in turn causes the limiting plate 46 to move closer to one side of the limiting strip 43. The limiting plate 46 and the limiting strip 43 fix the carrier plate 7 on the placement plate 42, preventing the carrier plate 7 from shifting and ensuring the accurate placement of the blade. The placement plate 42 can be adjusted in front and back position by the second slide cylinder 41. When picking up or putting down the empty pallet 7, the placement plate 42 can be moved close to the storage compartment 8 by the second slide cylinder 41, which makes it easier to pick up or put down the empty pallet 7.

[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A blade arrangement device, characterized in that: It includes a frame, a tray rack, a first linear module, clamping components, a transfer assembly, a transfer tray assembly, a carrier tray, and a storage bin; The material tray rack, the first linear module, the material transfer assembly, the tray transfer assembly, and the storage bin are all mounted on the frame; The storage bin contains a plurality of the carrier trays, and the tray transfer assembly is disposed on one side of the storage bin; The clamping member is disposed at the moving end of the first linear module and is used to clamp the carrier plate; The moving end of the transfer assembly is located above the tray frame and the clamping member. The transfer assembly removes the blade from the tray frame and places it on the carrier tray held by the clamping member.

2. The blade swivel device according to claim 1, characterized in that: The storage compartment includes a second linear module, a fixed frame, and several storage tray racks; The second linear module is fixed to the frame; The moving end of the second linear module is fixed with a mounting bracket; The fixed frame is equipped with several storage tray racks spaced apart along the height direction. Each of the storage racks contains one of the carrier trays.

3. The blade swivel device according to claim 2, characterized in that: The storage rack includes a base plate and side plates; The base plate has upwardly protruding side plates on both opposite sides; The base plate has a clearance space in the middle.

4. The blade swivel device according to claim 3, characterized in that: The carrier disk has at least two sets of cutting edges and a central hole; The carrier disk has a central hole in the middle; Each set of tool edges includes several tool edges that are equidistantly distributed circumferentially along the center line of the central hole.

5. The blade swivel device according to claim 1, characterized in that: The transfer assembly includes a third linear module, a first slide cylinder, an extension arm, and a push block; The third linear module is fixed to the frame; The first slide cylinder is fixed to the moving end of the third linear module; An extension arm is fixed to the bottom end of the first slide cylinder, and a push block is fixed to the bottom of the extension arm on the side near the storage bin.

6. The blade swivel device according to claim 1, characterized in that: The material transfer assembly includes a fourth linear module, a mounting bracket, a fifth linear module, and a quick-change robotic arm; The fourth linear module is fixed to the frame; The mounting bracket is fixed to the moving end of the fourth linear module; At least one fifth linear module is fixed to the mounting bracket; The moving end of the fifth linear module is fixed with a quick-change robotic arm.

7. The blade swivel device according to claim 6, characterized in that: The quick-change robot includes a servo motor, a base, a rotary joint, an angular contact bearing housing, a rotating shaft, a mounting base, a quick-change base, and a pneumatic gripper; The servo motor, rotary joint, and angular contact bearing housing are all fixed to the base; The servo motor is connected to the rotating shaft via a rotary joint; The bottom end of the rotating shaft is fixed to a mounting base through the angular contact bearing seat; The quick-change seat is detachably connected to the mounting base; The pneumatic clamp is detachably connected to the quick-change seat.

8. The blade swivel device according to claim 1, characterized in that: It also includes a sixth linear module, a first vision inspection camera, a second vision inspection camera, and a control cabinet; The frame is fixed with two sixth linear modules; The moving end of the sixth linear module is fixed with a first vision inspection camera, and the two first vision inspection cameras are respectively located above the tray frame and the clamping member; The second visual inspection camera is fixed to the frame; The second visual inspection camera is located below the first visual inspection camera and between the tray frame and the clamping member; The sixth linear module, the first visual inspection camera, the second visual inspection camera, the first linear module, the clamping component, the material transfer assembly, the tray transfer assembly, and the storage bin are all electrically connected to the control cabinet.

9. The blade swivel device according to claim 7, characterized in that: It also includes supplementary lighting components disposed on opposite sides of the pneumatic clamp, the supplementary lighting components being located above the clamping component; The supplementary lighting component includes a first support bracket, a first guide shaft, a second support bracket, a second guide shaft, and a light source; The first support clamp is fixed to the frame, and the first guide shaft is mounted on the first support clamp; The first guide shaft is connected to the second guide shaft via the second support clamp; The light source is fixed to the second guide shaft and is tilted downwards.

10. The blade swivel device according to claim 1, characterized in that: The clamping component includes a second slide cylinder, a placement plate, a limiting strip, a telescopic cylinder, a vertical plate, and a limiting plate; The placement plate is fixed to the sliding end of the second slide cylinder; A limit strip is provided on one side of the top of the placement plate, and a telescopic cylinder is fixed on the other side of the bottom of the placement plate. A vertical plate is fixed to one end of the telescopic cylinder. A limiting plate is provided at the top of the vertical plate, and the limiting plate is disposed opposite to the limiting strip. The carrier is clamped between the limiting plate and the limiting strip.