Adjustable material distributing device for copper concentrate ton bag packaging machine

Abstract

The utility model discloses an adjustable material distributing device for a copper concentrate ton bag packaging machine, which relates to the technical field of material distributing production and comprises a material distributing plate arranged between an unloading point and a storage bin, the material distributing plate is arranged in a bending state, two ends of the material distributing plate respectively extend into material bins on two sides of the storage bin, and the material distributing plate is arranged in the storage bin. The two ends of the material distributing plate are respectively provided with a first feeding channel, a through hole with the adjustable size is formed in the corner end of the material distributing plate and located above the middle material bin of the storage bin so that the through hole can form a second feeding channel, and the tops of the two first feeding channels and the second feeding channel jointly form a receiving station used for receiving materials at the discharging point. Through the design of the two first feeding channels and the two second feeding channels, multi-path distribution and flexible adjustment of materials are achieved, the size of the through holes is changed, the same feeding amount of the second feeding channels and the first feeding channels can be achieved, then uniform distribution of the materials to the three sets of stock bins is achieved, and production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of material distribution technology, specifically to an adjustable material distribution device for a copper concentrate ton bag packaging machine. Background Technology

[0002] In the concentrate process of non-ferrous metal beneficiation, after copper concentrate is dewatered by a filter press, it is conveyed to a long conveyor belt via a belt feeder. Finally, the long conveyor belt transports the copper concentrate to an unloading truck and into the hopper of a ton bag packaging machine to complete the subsequent packaging process.

[0003] In actual production, each ton bag packaging machine needs to be equipped with an independent hopper to receive copper concentrate conveyed by the belt conveyor. Generally, when an ore plant is equipped with three ton bag packaging machines, there will also be three sets of hoppers, arranged sequentially to form a storage bin. The three sets of hoppers can be numbered 1#, 2#, and 3# along the arrangement direction. At this time, a single belt conveyor will simultaneously convey copper concentrate to all three sets of hoppers. However, due to the limitations of the production line layout and the influence of the belt conveyor distribution method, the distance between the three sets of hoppers is relatively large, resulting in uneven distribution of copper concentrate received by the three sets of hoppers. Specifically, hoppers 1# and 2# receive more copper concentrate, while hopper 3# receives significantly less; or hoppers 2# and 3# receive more copper concentrate, while hopper 1# receives significantly less. This uneven distribution of materials not only causes intermittent material shortages in the ton bag packaging machines corresponding to silos with smaller material receiving volumes, affecting the continuous operation of the production line, but may also cause some silos to be in an overloaded or underloaded state for a long time, increasing the instability and failure risk of the equipment.

[0004] To address the aforementioned issues, we propose an adjustable dispensing device for a copper concentrate ton bag packaging machine. Utility Model Content

[0005] The purpose of this invention is to solve the problems in the prior art by proposing an adjustable material distribution device for a copper concentrate ton bag packaging machine. The optimized material distribution method of this device can ensure that the three sets of hoppers receive materials evenly, ensuring the normal operation of the ton bag packaging machine matched with the corresponding hopper, improving production efficiency, and reducing equipment operating costs and maintenance frequency.

[0006] To solve the above problems, this utility model provides the following technical solution:

[0007] An adjustable material distribution device for a copper concentrate ton bag packaging machine includes a material distribution plate disposed between the unloading point and the storage bin. The material distribution plate is arranged in a bent state, and both ends of the material distribution plate extend into the bins on both sides of the storage bin, so that both ends form a first feeding channel. An adjustable through hole is opened at the corner of the material distribution plate, and the through hole is located above the middle bin of the storage bin, so that the through hole forms a second feeding channel. The tops of the two sets of first feeding channels and the second feeding channels together form a receiving station for receiving materials at the unloading point.

[0008] As a further embodiment of this utility model: the material distribution plate is detachably equipped with several cover plates for sealing the through holes, so as to realize the size of the second feeding channel is adjustable.

[0009] As a further embodiment of this utility model: both sides of the material distribution plate are provided with folded edges, and the area between the folded edges on both sides and the material distribution plate constitutes a material conveying area.

[0010] As a further embodiment of this utility model: a vibration motor is provided on the material distribution plate.

[0011] As a further embodiment of this utility model, it also includes a rail steel beam located between the unloading point and the storage bin, wherein a connecting bracket is slidably installed at the bottom of the rail steel beam, and the material distribution plate is fixedly installed on the connecting bracket.

[0012] As a further embodiment of this utility model: the cover plate is snapped onto the material distribution plate.

[0013] As a further embodiment of this utility model: the two sets of the first feeding channels are symmetrically distributed with the bend as the center line.

[0014] As a further embodiment of this utility model: the through hole is provided with a grid for installing the cover plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the design of the material distribution plate, which is bent and extended into the material bins on both sides of the storage bin, two first feeding channels are formed. At the same time, an adjustable through hole is opened in the middle as a second feeding channel, realizing multi-path diversion and flexible adjustment of materials. By changing the size of the through hole, the second feeding channel can achieve the same feeding amount as the first feeding channel, thereby realizing the uniform distribution of materials to the three sets of material bins and improving production efficiency.

[0017] 2. The design of the detachable cover plate on the material distribution plate allows for easy adjustment of the size of the second feeding channel by increasing or decreasing the number of cover plates blocking the through holes, further enhancing the flexibility and adaptability of the material distribution device and meeting different production needs.

[0018] 3. The folded edges on both sides of the material distribution plate and the material conveying area formed between the material distribution plate can more effectively guide and control the flow of materials, reduce the possibility of material blockage and overflow, and improve the accuracy and stability of material distribution.

[0019] 4. The vibrating motor installed on the distribution plate can promote the flow of materials through vibration, prevent materials from accumulating and clumping on the distribution plate, and improve the efficiency and effect of material distribution.

[0020] 5. The addition of track steel beams and sliding mounting connecting brackets allows the material distribution plate to move and adjust along the track steel beams, further improving the flexibility and applicability of the material distribution device and making it easier to adapt to different production environments and needs.

[0021] 6. The snap-fit ​​design of the cover plate makes the installation and removal of the cover plate more convenient and quick, without the need for additional tools or equipment, reducing the difficulty and cost of operation.

[0022] 7. The design of two sets of first feeding channels symmetrically distributed with the bend as the center line ensures the uniformity and stability of the material during the distribution process, further avoiding the problems of material deviation and accumulation, and improving the distribution effect and efficiency.

[0023] 8. The grid design inside the through hole provides more stable support and positioning for the installation of the cover plate, and also helps to distribute materials evenly, further improving the accuracy and effect of material distribution. Attached Figure Description

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the material distribution plate in this utility model;

[0027] Figure 3 yes Figure 2 A magnified structural diagram of point A in the middle.

[0028] In the diagram: 1. Material distribution plate; 101. First feeding channel; 102. Second feeding channel; 2. Through hole; 3. Folded edge; 4. Vibration motor; 5. Track steel beam; 6. Connecting bracket; 7. Grid; a. Unloading point; b. Storage bin. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figure 1 As shown, three sets of silos arranged in sequence together form a storage silo b. Figure 1 Viewed from left to right in the indicated state, the three sets of silos are numbered 1#, 2#, and 3# respectively. Unloading point a is located above storage silo b. A conventional unloading mechanism, such as a conveyor belt, can be installed at unloading point a. In this invention, an adjustable distributing device for a copper concentrate ton bag packaging machine is located between unloading point a and storage silo b. For example... Figures 1-3 As shown, specifically, the material distribution device includes a material distribution plate 1 located between the unloading point a and the storage bin b. The material distribution plate 1 is bent, preferably in an inverted V-shape, and two sets of first feeding channels 101 are symmetrically distributed with the bend as the center line. The two ends of the inverted V-shaped material distribution plate 1 extend into the bins on both sides of the storage bin b, that is, into bins #1 and #3 respectively. Both ends constitute the first feeding channel 101 for conveying material to the corresponding bins. Further, an adjustable through hole 2 is provided at the corner end (preferably the middle position) of the material distribution plate 1. The through hole 2 is located above the middle bin of the storage bin b, that is, above bin #2. The presence of the through hole 2 constitutes the second feeding channel 102. Figure 1 As shown, during operation, unloading point a can simultaneously convey materials to both top ends of the distribution plate 1 and through hole 2. The material falling on the top of the distribution plate 1 can be guided to its bottom via the ramp, and the material passing through through hole 2 can directly enter the No. 2 silo. That is, the top of the distribution plate 1 and through hole 2 constitute a receiving station for receiving the material discharged from unloading point a. Subsequently, by changing the size of through hole 2, the amount of material received by the top of one side of the distribution plate 1 per unit time can be the same as the amount of material passing through through hole 2. In other words, the amount of material conveyed by the first feeding channel 101 and the second feeding channel 102 per unit time is the same, thus achieving uniform feeding.

[0031] In summary, with the two first feeding channels 101 conveying materials to silos #1 and #3 respectively, and the second feeding channel 102 conveying materials to silo #2, by changing the size of the through hole 2, the material at discharge point a can simultaneously and evenly enter the two first feeding channels 101 and the second feeding channel 102, achieving simultaneous and uniform feeding of the three sets of silos. Compared with the feeding methods in the prior art, this application, through the design of the distribution plate 1, makes the feeding method novel and can more evenly distribute the material at discharge point a into the three sets of silos.

[0032] like Figure 3 As shown, in order to adjust the size of the through hole 2 so that the amount of material conveyed by the second feeding channel 102 and the first feeding channel 101 per unit time is the same, this application provides a grid 7 in the through hole 2. Several cover plates (not shown in the figure) are detachably installed on the grid 7 (by means of snap-fit, etc.). The size of the through hole 2 can be changed by changing the number of cover plates, thereby changing the size of the second feeding channel 102.

[0033] like Figure 2 As shown, in order to prevent the material from being dispersed from the side into the No. 2 silo under the slope guidance of the first feeding channel 101 during the material conveying process, this application provides folded edges 3 on both sides of the material distribution plate 1, and the area between the folded edges 3 on both sides and the material distribution plate 1 constitutes a material conveying area. The cross-section of the material conveying area is U-shaped, which is used to restrict the position of the material in the first feeding channel 101 so that it can all fall into the corresponding silo.

[0034] To prevent large-volume materials from accumulating and causing blockages in the first feeding channel 101 and the second feeding channel 102, this application provides a vibrating motor 4 on the distribution plate 1. The vibrating motor 4 works continuously to achieve rapid material flow and avoid material accumulation.

[0035] For example Figure 1 As shown, in order to improve the adaptability of this application, a rail steel beam 5 is provided between the unloading point a and the storage bin b. A connecting bracket 6 is slidably installed at the bottom of the rail steel beam 5, and the material distribution plate 1 is fixedly installed on the connecting bracket 6. This design realizes the horizontal position adjustment of the material distribution plate 1. In the subsequent production process, when it is necessary to change the position of the ton bag packaging machine or adjust the production line layout, the position of the material distribution plate 1 can be adjusted by sliding the connecting bracket 6 to adapt to the new production requirements.

[0036] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. An adjustable dispensing device for a copper concentrate ton bag packaging machine, characterized in that, The material distribution plate (1) is located between the unloading point (a) and the storage bin (b). The material distribution plate (1) is arranged in a bent state, and both ends of the material distribution plate (1) extend into the bins on both sides of the storage bin (b) so that both ends form a first feeding channel (101). An adjustable through hole (2) is provided at the corner of the material distribution plate (1), and the through hole (2) is located above the middle bin of the storage bin (b) so that the through hole (2) forms a second feeding channel (102). The top of the two sets of first feeding channels (101) and the second feeding channel (102) together form a receiving station for receiving materials at the unloading point (a).

2. The adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1, characterized in that, The material distribution plate (1) is detachably equipped with several cover plates for sealing the through holes (2) so that the size of the second feeding channel (102) can be adjusted.

3. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1 or 2, characterized in that, Both sides of the material distribution plate (1) are provided with folded edges (3), and the area between the folded edges (3) on both sides and the material distribution plate (1) constitutes the material conveying area.

4. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1 or 2, characterized in that, The material distribution plate (1) is equipped with a vibration motor (4).

5. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1 or 2, characterized in that, It also includes a rail steel beam (5) located between the unloading point (a) and the storage bin (b), with a connecting bracket (6) slidably installed at the bottom of the rail steel beam (5), and the material distribution plate (1) fixedly installed on the connecting bracket (6).

6. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 2, characterized in that, The cover plate is snapped onto the material distribution plate (1).

7. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1 or 2, characterized in that, The two sets of the first feeding channels (101) are symmetrically distributed with the bend as the center line.

8. An adjustable dispensing device for a copper concentrate ton bag packaging machine according to claim 1 or 2, characterized in that, The through hole (2) is provided with a grid (7) for installing the cover plate.

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