Forming mold for brown sugar production

Abstract

The utility model relates to the technical field of brown sugar processing, in particular to a forming die for brown sugar production. According to the technical scheme, the die comprises a base plate, a base plate, a die body and a material pot, a beam plate is arranged on the base plate, a special-shaped rotating assembly is arranged on the beam plate, the material pot is arranged on the beam plate, the special-shaped rotating assembly is used for stirring and scraping materials attached to the inner wall of the material pot, and the base plate is arranged on the base plate through a deformation assembly. The deformation assembly is used for controlling the moving posture of the base plate, the mold body is laid on the base plate, and forming grooves are formed in the mold body in an annular array mode. According to the utility model, the automation, high efficiency and diversification of the brown sugar production process are realized through the quantitative grouting and multi-shape forming functions and the quick disassembly and assembly of the mold.

Description

Technical Field

[0001] This utility model relates to the field of brown sugar processing technology, and in particular to a molding die for brown sugar production. Background Technology

[0002] Brown sugar, as a traditional sugar product, is widely used in the food, beverage, and traditional Chinese medicine fields because it retains many of the nutrients from sugarcane. Currently, traditional brown sugar production is mostly done manually or semi-automatically, and its main processes include boiling sugar, stirring, anti-sticking treatment, molding, cooling, and demolding. However, the following problems exist in actual production:

[0003] Syrup is prone to solidification and sticking to the pot: During heating and resting, syrup is prone to solidification or sticking to the inner wall of the pot due to uneven heating, which not only affects product quality, but also increases the difficulty of cleaning and maintenance.

[0004] Limited molding options and difficulty in changing molds: Some existing molds have simple structures, lack replaceability and diversity, which is not conducive to realizing personalized and diversified designs for brown sugar products.

[0005] Therefore, we propose a molding die for brown sugar production to solve the existing problems. Utility Model Content

[0006] The purpose of this invention is to address the problems existing in the background technology by proposing a molding die for brown sugar production.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a molding die for brown sugar production, comprising a base plate, a pad plate, a die body and a material pot, wherein a beam plate is provided on the base plate, an irregularly shaped rotating component is provided on the beam plate, the material pot is provided on the beam plate, and the irregularly shaped rotating component is used to stir and scrape off the material adhering to the inner wall of the material pot.

[0008] The pad is mounted on the substrate via a deformation component, which controls the movement of the pad. The mold body is placed on the pad, and the mold body has a ring array of molding grooves.

[0009] Preferably, the modified component consists of a sliding frame, a screw, a slider, an upper motor, and a side motor. The sliding frame is disposed on the base plate, the screw is rotatably disposed on the sliding frame, the slider is threaded on the screw and slides in contact with the sliding frame, and the side motor is disposed on the outer wall of the sliding frame and its output end is connected to the end of the screw shaft.

[0010] Preferably, the upper motor is mounted on the slider, and the pad is mounted on the output end of the upper motor.

[0011] Preferably, the outer wall of the mold body is symmetrically provided with U-shaped handles on both sides.

[0012] Preferably, the irregularly shaped rotating assembly consists of a shaft, a scraper, and a stirring blade. The shaft is rotatably mounted on the beam plate, the scraper is located at one bottom end of the shaft and is in close contact with the inner wall of the material pot, and the stirring blade is located at the other bottom end of the shaft.

[0013] Preferably, a square insert is provided at the center of the upper surface of the pad, and a square opening is provided at the center of the mold body, and the square insert is inserted into the square opening.

[0014] Preferably, the material pot has a built-in electric heating structure, and the bottom opening of the material pot is equipped with a flow control valve.

[0015] Preferably, the lower surface of the substrate is provided with four support seats, and the four support seats are arranged in a rectangular array on the lower surface of the substrate.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This utility model is used for molding molds in the production of brown sugar. During use, the mold is connected to an external power source, and brown sugar syrup is introduced into the pot. The pot has a built-in electric heating structure to heat the syrup. At the same time, the irregular rotating component works. The shaft rotates and drives the scraper to rotate along the inner wall of the pot. The stirring blades stir the syrup in the pot. Through the coordination of the above actions, the phenomenon of syrup solidification and sticking to the pot can be prevented.

[0018] Then, the flow control valve, upper motor, and side motor at the bottom opening of the material pot are connected to an external computer program for control. The mold body is then positioned on the pad by inserting a square block. The outermost forming groove of the mold body is aligned with the opening of the material pot. The flow control valve is opened, and a measured amount of syrup falls into the corresponding forming groove. Then, the flow control valve is closed, and the upper motor drives the pad to rotate, moving the next outermost forming groove below the flow control valve. This process is repeated until the syrup filling operation of the outer ring forming groove of the mold body is completed. Then, the side motor is controlled to drive the screw to rotate, so that the flow control valve is aligned with the inner ring forming groove of the mold body. The above syrup filling action is repeated until the syrup forming operation of the entire mold body is completed. The syrup cools and solidifies in the forming groove under the action of metal heat conduction and room temperature.

[0019] Then, the mold body is removed using a U-shaped handle, and the formed brown sugar block is removed from the mold body by mechanical knocking and vibration. Furthermore, the forming groove can be designed into different shapes, so that the formed brown sugar can be diversified.

[0020] This invention employs an electric heating structure and a non-circular rotary stirring device to work together to ensure that the syrup is heated evenly and stirred continuously, preventing the syrup from solidifying and adhering, and improving processing stability.

[0021] The mold body is quickly positioned on the pad by a square insert, making it easy to operate and highly adaptable. It supports quick replacement of different molds. The pad and screw are driven by the upper motor and the side motor respectively, realizing automatic switching and grout filling of the inner and outer ring forming grooves, improving the efficiency of the whole mold operation. The forming groove can be designed with different geometric shapes to realize the diversification and customization of brown sugar products, and enhance the added value of the product and market competitiveness. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the modified component structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the mold body structure of this utility model.

[0026] Figure label:

[0027] 1. Base plate; 2. Support base; 3. Pad plate; 4. Mold body; 5. Modified components; 501. Sliding frame; 502. Screw; 503. Slider; 504. Upper motor; 505. Side motor; 506. Square insert block; 6. Beam plate; 7. Shaft; 8. Material pot; 9. Scraper; 10. Stirring blade; 11. Forming groove; 12. U-shaped handle. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] like Figures 1-4As shown, the present invention proposes a molding die for brown sugar production, including a base plate 1, a pad plate 3, a mold body 4, and a material pot 8. A beam plate 6 is provided on the base plate 1, and an irregularly shaped rotating assembly is provided on the beam plate 6. The material pot 8 is located on the beam plate 6. The material pot 8 has a built-in electric heating structure, and a flow control valve is provided at the bottom opening of the material pot 8. The irregularly shaped rotating assembly is used to stir and scrape off the material adhering to the inner wall of the material pot 8. The irregularly shaped rotating assembly is composed of a shaft 7, a scraper 9, and a stirring blade 10. The shaft 7 is rotatably mounted on the beam plate 6. The scraper 9 is located at one bottom end of the shaft 7 and is in close contact with the inner wall of the material pot 8. The stirring blade 10 is located at the other bottom end of the shaft 7.

[0031] The mold body 4 is placed on the pad 3. A square insert 506 is provided at the center of the upper surface of the pad 3. A square opening is provided at the center of the mold body 4. The square insert 506 fits into the square opening. The mold body 4 is provided with a ring array of molding grooves 11. U-shaped handles 12 are symmetrically provided on both sides of the outer wall of the mold body 4. In the process of using the molding mold for brown sugar production, the mold is connected to an external power source and brown sugar syrup is introduced into the pot 8. The pot 8 has a built-in electric heating structure to heat the syrup. At the same time, the irregular rotating component works. The shaft 7 rotates and drives the scraper 9 to rotate along the inner wall of the pot 8. The stirring blade 10 stirs the syrup in the pot 8. Through the cooperation of the above actions, the phenomenon of syrup solidification and sticking to the pot can be prevented.

[0032] Then, the flow control valve, upper motor 504, and side motor 505 at the bottom opening of the material pot 8 are connected to an external computer program for control. Then, the mold body 4 is positioned on the pad 3 by inserting the square insert 506. The outermost forming groove 11 of the mold body 4 is directly opposite the opening of the material pot 8.

[0033] Example 2

[0034] like Figures 1-4As shown, the present invention proposes a molding die for brown sugar production. Compared with Embodiment 1, this embodiment further includes: a pad 3 is mounted on a base plate 1 via a modulating component 5. The modulating component 5 is used to control the movement posture of the pad 3. The modulating component 5 consists of a sliding frame 501, a screw 502, a slider 503, an upper motor 504, and a side motor 505. The sliding frame 501 is mounted on the base plate 1, the screw 502 is rotatably mounted on the sliding frame 501, the slider 503 is threaded onto the screw 502 and slides in contact with the sliding frame 501, the side motor 505 is mounted on the outer wall of the sliding frame 501 and its output end is connected to the shaft end of the screw 502, the upper motor 504 is mounted on the slider 503, and the pad 3 is mounted on the upper motor. At the output end of machine 504, when the altered component 5 is working, the flow control valve opens and a fixed amount of syrup falls into the corresponding molding groove 11. Then, the flow control valve is closed, and the upper motor 504 works to drive the pad 3 to rotate, moving the outermost next molding groove 11 below the flow control valve. This is repeated until the syrup filling operation of the outer ring molding groove 11 of the mold body 4 is completed. Then, the control side motor 505 drives the screw 502 to rotate, so that the flow control valve faces the inner ring molding groove 11 of the mold body 4. Then, the above syrup filling action is repeated until the syrup molding operation of the entire mold body 4 is completed. The syrup cools and solidifies in the molding groove 11 under the action of metal heat conduction and room temperature.

[0035] Finally, the personnel remove the mold body 4 using the U-shaped handle 12, and then remove the formed brown sugar block from the mold body 4 by mechanical knocking and vibration. Furthermore, the forming groove 11 can be designed into different shapes, thereby making the formed brown sugar shape more diverse.

[0036] The lower surface of the substrate 1 is provided with support bases 2. There are four support bases 2 in total, and the positions of the four support bases 2 are distributed in a rectangular array on the lower surface of the substrate 1.

[0037] It should be noted that the electric heating structure, flow control valve, upper motor 504 and side motor 505 are existing mature technologies. Their working principles and internal structures are known to those skilled in the art. This utility model only utilizes their functions and does not improve their internal structures. Therefore, it will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0038] The shaft 7 of this utility model also needs to be provided with a power device to enable it to work normally. As is well known to those skilled in the art, the provision of such power is commonplace and is a conventional means or common knowledge. It will not be described in detail here. Those skilled in the art can make any selection according to their needs or convenience.

[0039] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A molding die for brown sugar production, comprising a base plate (1), a backing plate (3), a die body (4), and a material pot (8), characterized in that: The substrate (1) is provided with a beam plate (6), the beam plate (6) is provided with a shaped rotating component, the material pot (8) is provided on the beam plate (6), and the shaped rotating component is used to stir and scrape off the material attached to the inner wall of the material pot (8); The pad (3) is set on the substrate (1) by a transformation component (5). The transformation component (5) is used to control the movement posture of the pad (3). The mold body (4) is placed on the pad (3). The mold body (4) is provided with various forming grooves (11) in a ring array.

2. The molding die for brown sugar production according to claim 1, characterized in that: The modified component (5) consists of a sliding frame (501), a screw (502), a slider (503), an upper motor (504), and a side motor (505). The sliding frame (501) is mounted on the substrate (1). The screw (502) is rotatably mounted on the sliding frame (501). The slider (503) is threaded onto the screw (502) and slides in contact with the sliding frame (501). The side motor (505) is mounted on the outer wall of the sliding frame (501), and its output end is connected to the shaft end of the screw (502).

3. A molding die for brown sugar production according to claim 2, characterized in that: The upper motor (504) is mounted on the slider (503), and the pad (3) is mounted on the output end of the upper motor (504).

4. A molding die for brown sugar production according to claim 1, characterized in that: The outer walls of the mold body (4) are symmetrically provided with U-shaped handles (12).

5. A molding die for brown sugar production according to claim 1, characterized in that: The irregular rotating assembly consists of a shaft (7), a scraper (9), and a stirring blade (10). The shaft (7) is rotatably mounted on the beam plate (6). The scraper (9) is located at one bottom end of the shaft (7) and is close to the inner wall of the material pot (8). The stirring blade (10) is located at the other bottom end of the shaft (7).

6. A molding die for brown sugar production according to claim 1, characterized in that: A square insert (506) is provided at the center of the upper surface of the pad (3), and a square opening is provided at the center of the mold body (4). The square insert (506) fits into the square opening.

7. A molding die for brown sugar production according to claim 1, characterized in that: The material pot (8) has a built-in electric heating structure, and the bottom opening of the material pot (8) is equipped with a flow control valve.

8. A molding die for brown sugar production according to claim 1, characterized in that: The lower surface of the substrate (1) is provided with a support base (2), there are four support bases (2) in total, and the positions of the four support bases (2) are distributed in a rectangular array on the lower surface of the substrate (1).

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