Integrated assembly type intelligent pump station

Abstract

The utility model discloses an integrated assembly type intelligent pump station which comprises an integrated pump station body and a submersible pump set installed in the integrated pump station body, an overhaul layer is installed on the inner wall of the integrated pump station body, the overhaul layer is located at the top of the submersible pump set, and a filter box is fixedly installed on the inner wall of the integrated pump station body. Impurities can be effectively intercepted through the filtering frame arranged in the filtering box, the blocking state of the filtering frame in the filtering box can be accurately recognized and an alarm can be automatically given in cooperation with the real-time monitoring function of the flow sensor, and meanwhile the winding motor achieves convenient maintenance of the filtering frame through a lifting mechanism composed of the winding wheel and the connecting cable. According to the invention, maintenance personnel can complete cleaning or replacement of the filter frame without emptying the equipment, the stability and reliability of the equipment are improved, the operation and maintenance cost is greatly reduced, the assembly type design is more convenient for on-site rapid installation, and the intelligent requirement of a modern intelligent water affair system is perfectly met.

Description

Technical Field

[0001] This utility model relates to the field of pump station technology, and more specifically, to an integrated prefabricated smart pump station. Background Technology

[0002] Traditional integrated pump stations generally suffer from technical bottlenecks during actual operation, such as easy clogging of the filtration system, difficult maintenance, and low level of intelligence. Conventional filtration devices mostly use a fixed filter screen structure. Over long-term operation, impurities in the water will continuously accumulate on the filter screen surface, leading to decreased filtration efficiency and increased water flow resistance, which seriously affects the operating efficiency of the pump station. When the filter screen is clogged, it is usually necessary to shut down the machine and empty the equipment, and then maintenance personnel need to enter the pump station for manual cleaning. This is not only cumbersome and time-consuming, but also poses certain safety hazards.

[0003] In addition, most existing pumping stations lack effective blockage early warning mechanisms, making it difficult for maintenance personnel to keep track of the filter status in a timely manner. Problems are often only discovered and addressed after the system performance has significantly deteriorated. This passive maintenance mode severely restricts the reliability and economy of pumping station operation. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide an integrated prefabricated intelligent pumping station to solve the problems in the background technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution;

[0006] An integrated prefabricated intelligent pumping station includes an integrated pumping station body and a submersible pump unit installed inside it. A maintenance layer is installed on the inner wall of the integrated pumping station body, located on top of the submersible pump unit. A filter box is fixedly installed on the inner wall of the integrated pumping station body, with its top end extending through and to the top of the maintenance layer. The submersible pump unit is connected to the interior of the filter box via a pipe. An inlet pipe is fixedly installed on the left side of the integrated pumping station body, with its other end extending through the maintenance layer and into the interior of the filter box. A filter frame is slidably installed on the inner wall of the filter box, located at the bottom end of the inlet pipe. Evenly distributed winding motors are fixedly installed on the outer side of the filter box, with winding wheels fixedly installed on the output shaft of the winding motors. A connecting cable is wound around the winding wheels. Evenly distributed through slots are formed on the inner wall of the filter box, with the other end of the connecting cable passing through the through slots and connected to the top of the filter frame.

[0007] As a further description of the above technical solution: a flow sensor is fixedly installed on the inner wall of the filter box, and a processor and a signal transmission module are fixedly installed on the inner wall of the integrated pump station body. The flow sensor and the signal transmission module are both connected to the processor. The flow sensor is used to acquire flow data in the pipeline entering the submersible pump group and transmit the data to the processor. The processor transmits the acquired flow data to the background through the signal transmission module.

[0008] As a further description of the above technical solution: a sealing cover is installed on the top of the inspection layer, and the sealing cover covers the top of the filter box.

[0009] As a further description of the above technical solution: two guide wheels are rotatably connected to the inner wall of the through groove, and the connecting cable is located on one side opposite to the two guide wheels.

[0010] As a further description of the above technical solution: uniformly distributed scraper rings are fixedly installed on the inner wall of the filter box, and the connecting cable is located inside the scraper rings.

[0011] As a further description of the above technical solution: a support frame is fixedly installed on the inner wall of the filter box, and the top of the support frame is attached to the bottom of the filter frame.

[0012] Compared with existing technologies, the advantages of this utility model are:

[0013] In this invention, the filter frame inside the filter box can effectively intercept impurities. Combined with the real-time monitoring function of the flow sensor, the blockage status of the filter frame inside the filter box can be accurately identified and an alarm can be automatically triggered. At the same time, the winding motor, through the lifting mechanism composed of winding wheels and connecting cables, enables convenient maintenance of the filter frame. This allows maintenance personnel to clean or replace the filter frame without emptying the equipment, which not only improves the stability and reliability of the equipment but also significantly reduces the operation and maintenance costs. Its modular design makes it easier to install quickly on site, perfectly meeting the intelligent needs of modern smart water systems. Attached Figure Description

[0014] Figure 1 This is a frontal cross-sectional view of the present invention.

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the through groove of this utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the winding wheel of this utility model;

[0017] Figure 4 This is a schematic diagram illustrating the principle of this utility model.

[0018] Explanation of the labels in the diagram:

[0019] 1. Integrated pump station main body; 2. Submersible pump set; 3. Maintenance layer; 4. Filter box; 5. Inlet pipe; 6. Filter frame; 7. Rewind motor; 701. Rewind wheel; 8. Connecting cable; 9. Through groove; 10. Flow sensor; 11. Processor; 12. Signal transmission module; 13. Sealing cover; 14. Guide wheel; 15. Scraper ring; 16. Bearing frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model;

[0021] Please see Figure 1-4 This utility model discloses an integrated prefabricated smart pump station, comprising an integrated pump station body 1 and a submersible pump unit 2 installed inside it. A maintenance layer 3 is installed on the inner wall of the integrated pump station body 1, and a sealing cover 13 is installed on the top of the maintenance layer 3, covering the top of a filter box 4. The maintenance layer 3 is located on top of the submersible pump unit 2. A filter box 4 is fixedly installed on the inner wall of the integrated pump station body 1, with its top end extending through and to the top of the maintenance layer 3. The submersible pump unit 2 is connected to the interior of the filter box 4 via a pipe. A water inlet pipe 5 is fixedly installed on the left side of the body 1. The other end of the water inlet pipe 5 passes through the maintenance layer 3 and extends into the interior of the filter box 4. A filter frame 6 is slidably installed on the inner wall of the filter box 4. The filter frame 6 is located at the bottom end of the water inlet pipe 5. A uniformly distributed winding motor 7 is fixedly installed on the outer side of the filter box 4. A winding wheel 701 is fixedly installed on the output shaft of the winding motor 7. A connecting cable 8 is wound on the winding wheel 701. A uniformly distributed through groove 9 is opened on the inner wall of the filter box 4. The other end of the connecting cable 8 passes through the through groove 9 and is connected to the top of the filter frame 6.

[0022] A flow sensor 10 is fixedly installed on the inner wall of the filter box 4. A processor 11 and a signal transmission module 12 are fixedly installed on the inner wall of the integrated pump station body 1. Both the flow sensor 10 and the signal transmission module 12 are connected to the processor 11. The flow sensor 10 is used to acquire the flow data in the pipeline entering the submersible pump group 2 and transmit the data to the processor 11. The processor 11 transmits the acquired flow data to the background through the signal transmission module 12.

[0023] When the integrated prefabricated smart living pump station is put into operation, the water first enters the filter box 4 through the inlet pipe 5. After being finely filtered by the filter frame 6, the clean water is transported to the submersible pump group 2 for pressurization.

[0024] During this process, the flow sensor 10 continuously monitors the water flow in the pipe and transmits the real-time data to the processor 11 for analysis and processing. After the system has been running for a period of time, if the processor 11 determines through the flow data that the filter frame 6 may be blocked, which is manifested as a continuous decrease in flow, it will immediately send an alarm signal to the background management system through the signal transmission module 12 to prompt the maintenance personnel to perform maintenance.

[0025] At this time, the staff can enter the maintenance layer 3 through the inspection hole by climbing the ladder. After opening the sealing cover 13, they can control the winding motor 7 to run, which will drive the winding wheel 701 to rotate. The filter frame 6 will be lifted from the working position to the maintenance position through the connecting cable 8, so as to achieve quick cleaning or replacement. The entire maintenance process does not require emptying the equipment, which greatly improves the maintenance efficiency. After cleaning, the winding motor 7 is controlled to rotate in the opposite direction. The filter frame 6 is reset by gravity. The winding motor 7 can also be synchronously controlled by the processor 11.

[0026] In this invention, the filter frame 6 inside the filter box 4 can effectively intercept impurities. With the real-time monitoring function of the flow sensor 10, the blockage status of the filter frame 6 inside the filter box 4 can be accurately identified and an alarm can be automatically triggered. At the same time, the winding motor 7, through the lifting mechanism composed of the winding wheel 701 and the connecting cable 8, enables convenient maintenance of the filter frame 6. This allows maintenance personnel to clean or replace the filter frame 6 without emptying the equipment, which not only improves the stability and reliability of the equipment, but also significantly reduces the operation and maintenance costs. Its modular design makes it easier to install quickly on site, perfectly meeting the intelligent needs of modern smart water systems.

[0027] Please see Figure 2 and 3 In this passage, two guide wheels 14 are rotatably connected to the inner wall of the through groove 9, and the connecting cable 8 is located on the opposite side of the two guide wheels 14.

[0028] In this invention, two guide wheels 14 rotatably connected on the inner wall of the through groove 9 effectively improve the running accuracy and stability of the connecting cable 8. The symmetrical arrangement of the two wheels forms a precise guiding channel, ensuring that the connecting cable 8 remains on the predetermined trajectory during the winding and unwinding process.

[0029] Please see Figure 2 and 3 Among them, evenly distributed scraper rings 15 are fixedly installed on the inner wall of the filter box 4, and the connecting cable 8 is located inside the scraper rings 15.

[0030] In this invention, the scraper rings 15 surround the connecting cable 8 and continuously scrape off contaminants such as scale and algae adhering to the surface during the movement of the cable. Especially under working conditions with poor water quality, the scraper rings 15 can effectively prevent contaminants from entering the winding mechanism, avoid the resulting mechanism jamming failure, and significantly improve the reliability of the entire lifting system.

[0031] Please see Figure 1 The filter box 4 has a support frame 16 fixedly installed on its inner wall, and the top of the support frame 16 is attached to the bottom of the filter frame 6.

[0032] In this invention, the supporting frame 16 can support the filter frame 6, maintain stability under the impact of the top water flow, and at the same time provide a certain sealing effect.

[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An integrated prefabricated intelligent pumping station, comprising an integrated pumping station body (1) and a submersible pump unit (2) installed inside it, characterized in that: An inspection layer (3) is installed on the inner wall of the integrated pump station body (1). The inspection layer (3) is located on top of the submersible pump set (2). A filter box (4) is fixedly installed on the inner wall of the integrated pump station body (1). The top of the filter box (4) extends through and to the top of the inspection layer (3). The submersible pump set (2) is connected to the interior of the filter box (4) through a pipe. An inlet pipe (5) is fixedly installed on the left side of the integrated pump station body (1). The other end of the inlet pipe (5) extends through the inspection layer (3) and to the interior of the filter box (4). The filter box (4) has a filter frame (6) slidably mounted on its inner wall. The filter frame (6) is located at the bottom end of the water inlet pipe (5). The filter box (4) has a uniformly distributed winding motor (7) fixedly mounted on its outer side. The winding motor (7) has a winding wheel (701) fixedly mounted on its output shaft. The winding wheel (701) is wound with a connecting cable (8). The filter box (4) has uniformly distributed through grooves (9) on its inner wall. The other end of the connecting cable (8) passes through the through grooves (9) and is connected to the top of the filter frame (6).

2. The integrated prefabricated intelligent pumping station according to claim 1, characterized in that: A flow sensor (10) is fixedly installed on the inner wall of the filter box (4). A processor (11) and a signal transmission module (12) are fixedly installed on the inner wall of the integrated pump station body (1). The flow sensor (10) and the signal transmission module (12) are both connected to the processor (11) via signal. The flow sensor (10) is used to acquire flow data in the pipeline entering the submersible pump group (2) and transmit the data to the processor (11). The processor (11) transmits the acquired flow data to the background through the signal transmission module (12).

3. The integrated prefabricated intelligent pumping station according to claim 1, characterized in that: The top of the maintenance layer (3) is equipped with a sealing cover (13), which covers the top of the filter box (4).

4. The integrated prefabricated intelligent pumping station according to claim 1, characterized in that: Two guide wheels (14) are rotatably connected to the inner wall of the through groove (9), and the connecting cable (8) is located on the opposite side of the two guide wheels (14).

5. The integrated prefabricated intelligent pumping station according to claim 1, characterized in that: The filter box (4) is fixedly installed with uniformly distributed scraper rings (15), and the connecting cable (8) is located inside the scraper rings (15).

6. The integrated prefabricated intelligent pumping station according to claim 1, characterized in that: A support frame (16) is fixedly installed on the inner wall of the filter box (4), and the top of the support frame (16) is attached to the bottom of the filter frame (6).

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