Floor welding wire and welding gun nozzle

By designing irregularly shaped floor welding lines and welding gun nozzles, the problem of detachment from flexible flooring was solved, achieving efficient and robust welding results while reducing material waste and manpower consumption.

CN224173677UActive Publication Date: 2026-04-28SHANGHAI JIESHEN BUILDING MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI JIESHEN BUILDING MATERIAL CO LTD
Filing Date
2025-04-05
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, resilient flooring is prone to detachment after prolonged use. Repairing it with conventional round welding wire is wasteful of materials and the weld is not strong. Traditional methods are cumbersome and labor-intensive.

Method used

Design an irregularly shaped floor welding wire and welding nozzle. The welding wire is approximately an inverted isosceles trapezoid, and the welding nozzle includes a sleeve and a conduit to match the welding wire. Through acute-angle connections and reinforcing rib structures, an efficient and robust connection is achieved in the welding process.

Benefits of technology

The irregular weld lines fit well into the gaps, the welding is completed in one go, there is little material waste, the weld is strong and the operation is simple.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building decoration material equipment, and discloses a floor bonding wire which is made of a strip-shaped semi-hard PVC (polyvinyl chloride) material, the cross section of the floor bonding wire is an approximately inverted isosceles trapezoid, the upper bottom and two waists of the isosceles trapezoid are inferior arc sections, and the lower bottom of the isosceles trapezoid is a straight line. Meanwhile, the utility model discloses a welding gun nozzle using the welding wire, the welding gun nozzle comprises a sleeve and a wire pipe, the wire pipe and the sleeve are connected at an acute angle, a wide opening is formed at the connecting front end, an upward flanging is formed at the front end of the wire pipe, the sleeve is used for being connected with a heating head of a welding gun, and the shape of an inner hole of the wire pipe is matched with the floor welding wire. The wire pipe is used for being inserted into the floor welding wire in a clearance fit mode. According to the utility model, the special-shaped floor welding line is fit with the welding line, the contact surface is large, and the welding is firm.
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Description

Technical Field

[0001] This utility model relates to the field of building decoration materials and equipment technology, and in particular to a floor welding wire and welding nozzle. Background Technology

[0002] After prolonged use, resilient flooring may experience weld detachment due to shrinkage, affecting its appearance. The detached weld seam becomes wider, and its shape approximates an inverted trapezoid. Using conventional circular welding wire is insufficient to properly repair the detached flooring.

[0003] Existing solutions for repairing detached welds on floors use welding wire with a larger diameter. However, this method results in material waste and weak welds due to the significant difference in shape between the circular welding wire and the wide weld seam. Further solutions involve using two or more welding wires to repeatedly weld into the same detached weld seam, but this process is cumbersome and labor-intensive. Utility Model Content

[0004] The purpose of this invention is to solve the above-mentioned problems by providing a floor welding wire and welding nozzle that fits the irregular shape of the floor welding wire to the weld seam, increases the contact surface, and makes the weld strong.

[0005] The technical solution adopted by this utility model is:

[0006] A type of floor welding wire, characterized in that it is a long strip of semi-rigid PVC material with a cross-section that is approximately an inverted isosceles trapezoid. The upper base and two sides of the isosceles trapezoid are minor arc segments, and the lower base is a straight line. The chord length of the upper base is 6-7 mm, the chord length of the two sides is 3-4 mm, and the length of the lower base is 2-3 mm.

[0007] Furthermore, the chord length of the upper base is 6.5mm, the chord length of the two waists is 3.5mm, and the length of the lower base is 2mm.

[0008] Furthermore, the radius of the arc of the upper base is 5-6 mm, and the radius of the arc of the two waists is 3-4 mm.

[0009] A welding torch nozzle is characterized by comprising a sleeve and a conduit, wherein the conduit is connected to the sleeve at an acute angle, a wide opening is formed at the front end of the connection, and an upward flange is formed at the front end of the conduit. The sleeve is used to connect to the heating head of the welding torch, the inner hole shape of the conduit is matched with the ground wire, and the conduit is used to insert the ground wire with a clearance fit.

[0010] Furthermore, the cross-section of the flange is arc-shaped, and a reinforcing rib is provided between the flange and the conduit.

[0011] Furthermore, reinforcing plates are welded to both sides of the connection between the conduit and the sleeve.

[0012] Furthermore, the acute angle is 20°-40°.

[0013] Furthermore, a notch is formed at the rear end of the sleeve.

[0014] The beneficial effects of this utility model are:

[0015] (1) After welding the irregular weld lines of this patent, the flattened part is small, so there is less material waste;

[0016] (2) The irregular weld wire is shaped to fit the weld seam, the contact surface is large, and the weld is firm;

[0017] (3) Welding is completed in one go. Attached Figure Description

[0018] Appendix Figure 1 This is a schematic diagram of the wire bonding structure of this utility model;

[0019] Appendix Figure 2 This is a schematic diagram of the cross-section of the solder wire;

[0020] Appendix Figure 3 This is a structural schematic diagram of a welding torch nozzle from one perspective.

[0021] Appendix Figure 4 This is a structural schematic diagram of the welding torch nozzle from another perspective;

[0022] Appendix Figure 5 This is a diagram showing the gaps between floorboards;

[0023] Appendix Figure 6 This is a schematic diagram showing the solder filling the gap;

[0024] Appendix Figure 7 This is a schematic diagram showing the top of the wire bond being leveled after the wire bond has been filled.

[0025] The labels in the attached diagram are as follows:

[0026] 1. Wire bonding; 2. Top bonding;

[0027] 3. Waist; 4. Bottom;

[0028] 5. Welding torch nozzle; 6. Sleeve;

[0029] 7. Conduit; 8. Wide-mouth conduit;

[0030] 9. Flanging; 10. Reinforcing ribs;

[0031] 11. Reinforcing plate; 12. Notch;

[0032] 13. Floor; 14. Gap. Detailed Implementation

[0033] The following detailed description, in conjunction with the accompanying drawings, illustrates the specific implementation of a floor welding wire and welding torch of this utility model.

[0034] The floor welding line 1 of this patent is a long strip of semi-rigid PVC material with a cross-section that is approximately an inverted isosceles trapezoid. The upper base 2 and the two legs 3 of the isosceles trapezoid are both minor arc segments, while the lower base 4 is a straight line. The chord length of the upper base 2 is 6.5 mm, the chord length of the two legs 3 is 3.5 mm, and the length of the lower base 4 is 2 mm. The arc radius of the upper base 2 is 5.5 mm, and the arc radius of the two legs 3 is 3.8 mm. This dimension can be adjusted as needed to suit different thicknesses and different spacing between the two floor panels 13.

[0035] See appendix Figure 3 , 4 The welding nozzle 5 of this patent is designed for the aforementioned welding wire 1, and includes a sleeve 6 and a conduit 7. The conduit 7 and the sleeve 6 are connected at an acute angle of 20°-40°, forming a wide opening 8 at the front end of the connection. An upward-facing flange 9 is formed at the front end of the conduit 7, and the cross-section of the flange 9 is arc-shaped. A reinforcing rib 10 is provided between the flange 9 and the conduit 7. Reinforcing plates 11 are welded to both sides of the connection between the conduit 7 and the sleeve 6. A notch 12 is formed at the rear end of the sleeve 6 for connection with the heating head of the welding gun. The inner hole shape of the conduit 7 matches the ground welding wire 1, and the conduit 7 is used for gap-fit ​​insertion of the ground welding wire 1.

[0036] See appendix Figure 5 When two adjacent floorboards 13 shrink, the arcs on the sides of the original floorboards 13 break, forming a gap 14 with two upper arcs and a square cross-section below. At this time, the circular welding wire cannot match the shape, resulting in many problems such as weak welding.

[0037] See appendix Figure 6 , 7 When welding the welding line 1 of this patent, the shape of the welding line 1 is similar to the cross-section of the connection point of the floor 13, so that the weld is firm and can fill the small gaps 14. After welding, the excess part is scraped off, and the repair is completed.

[0038] During welding, the welding wire 1 is inserted into the conduit 7 of the welding torch nozzle 5, and the sleeve 6 is inserted into the heating tube of the welding torch. The welding torch is turned on. Due to the heat conduction of the connection part, the heat on the sleeve 6 is transferred to the front end of the conduit 7. The heated part of the welding wire 1 at the front end of the conduit 7 melts and the welding wire 1 is sent to the gap 14 between the floor 13. Through the flange 9 at the front end of the conduit 7, the molten welding wire 1 is sent out while the welding wire 1 is pressed down into the gap 14 to complete the welding.

[0039] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

Claims

1. A ground bonding wire, characterized in that: It is a long strip of semi-rigid PVC material with a cross-section that is approximately an inverted isosceles trapezoid. The upper base and two sides of the isosceles trapezoid are minor arc segments, and the lower base is a straight line. The chord length of the upper base is 6-7mm, the chord length of the two sides is 3-4mm, and the length of the lower base is 2-3mm.

2. The ground bonding wire according to claim 1, characterized in that: The chord length of the upper base is 6.5mm, the chord length of the two waists is 3.5mm, and the length of the lower base is 2mm.

3. A ground bonding wire according to claim 1 or 2, characterized in that: The upper base has an arc radius of 5-6mm, and the two waists have an arc radius of 3-4mm.

4. A welding torch nozzle, using ground wire as described in any one of claims 1 to 3, characterized in that: It includes a sleeve and a conduit, the conduit and the sleeve are connected at an acute angle, a wide opening is formed at the front end of the connection, and an upward flange is formed at the front end of the conduit. The sleeve is used to connect to the heating head of the welding gun. The inner hole shape of the conduit matches the ground wire. The conduit is used to be inserted into the ground wire with a clearance fit.

5. A welding torch nozzle according to claim 4, characterized in that: The cross-section of the flange is arc-shaped, and a reinforcing rib is provided between the flange and the conduit.

6. A welding torch nozzle according to claim 4, characterized in that: Reinforcing plates are welded to both sides of the connection between the conduit and the sleeve.

7. A welding torch nozzle according to any one of claims 4 to 6, characterized in that: The acute angle is 20°-40°.

8. A welding torch nozzle according to any one of claims 4 to 6, characterized in that: A notch is formed at the rear end of the sleeve.