AGM glass fiber partition conveying dehydrator

Abstract

The utility model relates to an AGM glass fiber partition plate conveying dehydrator, and belongs to the technical field of AGM glass fiber partition plate production, the AGM glass fiber partition plate conveying dehydrator comprises a conveying filter screen belt used for laying slurry and a vacuumizing box tightly attached to the lower surface of the conveying filter screen belt in a sealed mode, and the vacuumizing box is provided with a vacuumizing assembly and a liquid storage and drainage assembly; the conveying rollers are positioned above the conveying filter screen belt and the vacuumizing box; the driving assembly is used for driving the conveying rollers to synchronously rotate; according to the AGM glass fiber partition conveying dehydrator, it is guaranteed that under the continuous extrusion effect, the vacuum pumping assembly conducts vacuum pumping treatment on the vacuum pumping box, liquid in slurry is discharged into the liquid storage and drainage assembly, the extrusion dehydration effect on the slurry is guaranteed, in addition, a heating plate conducts heating to transfer heat to a heat conduction conveying belt to heat the slurry, the heat conduction conveying belt is heated, and the heat conduction effect is good. And compared with the prior art, the uniform strength, the dehydration efficiency and the dehydration effect of the dehydrated slurry are improved.

Description

Technical Field

[0001] This utility model relates to the field of AGM fiberglass separator production technology, specifically to an AGM fiberglass separator conveyor dehydrator. Background Technology

[0002] AGM separator is a high-performance separator material, also known as acid-absorbing glass fiber separator or glass fiber separator. AGM separators have high liquid adsorption capacity, effectively absorbing and immobilizing the electrolyte. They also exhibit good ionic conductivity (low resistance, providing excellent ion conduction performance), corrosion resistance (excellent resistance to acid and alkaline environments, enabling long-term stable operation in both acidic and alkaline electrolytes), and good mechanical strength (high mechanical strength and compressive strength, maintaining structural stability during battery assembly and use).

[0003] In the production process of AGM fiberglass separators, the raw materials are mixed into a slurry and then evenly spread on a conveyor belt. Multiple extrusion rollers above compress the slurry, while a vacuum device below drains the slurry. However, there are gaps between the multiple extrusion rollers, making it impossible to continuously press until all the water is drained. As a result, when the pressing is not achieved, the water is reabsorbed by the slurry, and the drainage efficiency is low. Therefore, we propose an AGM fiberglass separator conveyor dewatering device to solve this defect of the existing technology. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an AGM fiberglass partition conveyor dehydrator.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an AGM fiberglass partition conveyor dewatering device, comprising a conveyor filter belt for laying slurry, a vacuum box tightly fitted and sealed to the lower surface of the conveyor filter belt, the vacuum box being provided with a vacuuming assembly and a liquid storage and drainage assembly, and further comprising a pair of conveying rollers located above the conveyor filter belt and the vacuum box, and a drive assembly for driving the conveying rollers to rotate synchronously, wherein a heat-conducting conveyor belt is rotatably sleeved between the outer surfaces of the conveying rollers, the heat-conducting conveyor belt being fitted to the upper surface of the conveyor filter belt and aligned front and back;

[0006] A mounting seat is rotatably provided between the rear sides of the conveying rollers, passing through the interior of the heat-conducting conveyor belt. Multiple movable seats are symmetrically distributed on the upper surface of the mounting seat and pass through the mounting seat. A stainless steel spring is provided between the upper surface of the mounting seat and the upper outer side of the movable seat. A heating plate is provided between the lower ends of the two movable seats on the front and rear sides, which is in contact with the inner surface of the heat-conducting conveyor belt and is aligned front and back.

[0007] The heating plates are attached to each other, and the left and right ends of the combined heating plates are in contact with the lower surface of the conveying roller, respectively.

[0008] Using the above technical solution, the drive assembly drives the conveyor rollers to rotate synchronously, which in turn drives the heat-conducting conveyor belt to compress the slurry laid on the conveyor filter belt. Combined with the elastic extension and contraction of the stainless steel springs, the heating plate on the moving seat tightly contacts the section of the heat-conducting conveyor belt below the drive conveyor rollers that is not in contact, thus compressing the heat-conducting conveyor belt. This achieves continuous compression of the laid slurry by the heat-conducting conveyor belt. Under continuous compression, the vacuum assembly performs vacuuming treatment on the vacuum box, allowing the liquid in the slurry to be discharged into the liquid storage and drainage assembly, ensuring the dewatering effect of the slurry. Furthermore, the heating plate transfers heat to the heat-conducting conveyor belt to heat the slurry, promoting the movement of water molecules inside the slurry and accelerating the discharge and dewatering of internal moisture.

[0009] As a preferred technical solution of this utility model, the vacuum assembly includes a vacuum pump and a straight pipe connected to the lower end of the vacuum chamber. An upwardly inclined connecting pipe is provided between the air intake of the vacuum pump and the straight pipe, and a vacuum switch valve is connected to the outside of the connecting pipe.

[0010] Using the above technical solution, the vacuum pump operates, and the vacuum process is achieved by utilizing the interconnection between the vacuum pump, straight pipe, vacuum box, connecting pipe and vacuum switch valve, with the vacuum switch valve controlling the switch.

[0011] As a preferred embodiment of this utility model, the liquid storage and drainage assembly includes a liquid storage tank connected to the lower end of the straight pipe, a drainage pipe connected to the lower end of the liquid storage tank, and an automatic switching valve connected to the surface of the drainage pipe.

[0012] Using the above technical solution, the extracted water is discharged into a storage tank through a straight pipe for storage, and the stored water can be discharged through the drain pipe by opening the automatic switch valve.

[0013] As a preferred embodiment of the present invention, the driving assembly includes a transmission roller coaxially disposed on the front surface of the conveying roller, a transmission belt is sleeved between the outer surfaces of the transmission rollers, and a drive motor is coaxially disposed on the front surface of one of the transmission rollers.

[0014] Using the above technical solution, the drive motor drives the transmission roller to rotate, and the transmission belt is used to drive the two conveyor rollers to rotate synchronously.

[0015] As a preferred embodiment of this utility model, a support base is provided on the upper rear side of the mounting base, and a plurality of telescopic rods are provided on the support base. A connecting fixing plate is provided between the other ends of the telescopic rods, and a hydraulic push rod is provided at the lower end of the connecting fixing plate. The push rod of the hydraulic push rod is connected to the support base.

[0016] Using the above technical solution, the connecting and fixing plate can be easily installed on the mounting carrier by bolts. In conjunction with the hydraulic push rod, it pushes the support seat downward to adjust the extrusion pressure by adjusting the downward movement of the heat-conducting conveyor belt.

[0017] As a preferred embodiment of this utility model, the connecting fixing plate is provided with a plurality of screw fastening holes.

[0018] The above technical solution facilitates the installation and fixing of the connecting plate onto the mounting carrier by passing bolts through the screw fastening holes.

[0019] As a preferred embodiment of this utility model, the heat-conducting conveyor belt is woven from multiple copper wires.

[0020] The above technical solution facilitates deformation and heat conduction during the transmission of the heat-conducting conveyor belt.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] 1. This AGM fiberglass partition conveyor dewatering device uses a drive assembly to drive the conveyor rollers to rotate synchronously, which in turn drives the heated conveyor belt to compress the slurry laid on the conveyor filter belt. Combined with the elastic extension and contraction of stainless steel springs, the heating plate on the moving seat tightly contacts the section of the heated conveyor belt below the drive conveyor rollers that is not in contact, further compressing the heated conveyor belt. This ensures continuous compression of the laid slurry. Under this continuous compression, a vacuum assembly evacuates the vacuum chamber, discharging the liquid from the slurry into the liquid storage and drainage assembly, guaranteeing the effective dewatering of the slurry. Furthermore, the heating plate transfers heat to the heated conveyor belt, heating the slurry and promoting the movement of water molecules within the slurry, accelerating the discharge of internal moisture. Compared to existing technologies, this device improves the uniform strength, dewatering efficiency, and overall effect of the dewatered slurry.

[0023] 2. This AGM fiberglass partition conveyor dewatering device has a connecting fixing plate that is easy to install on the mounting carrier by bolts. It works in conjunction with the hydraulic push rod to push the support seat down, thereby adjusting the downward movement of the heat-conducting conveyor belt to regulate the extrusion pressure. At the same time, it can be adjusted according to the thickness of the slurry being laid. Attached Figure Description

[0024] Figure 1 This is a perspective view of the present utility model;

[0025] Figure 2 This is a bottom-view perspective view of the present invention;

[0026] Figure 3 This is a rear-view perspective view of the present invention;

[0027] Figure 4 This is a front view of the present invention;

[0028] Figure 5 This is a rear view of the present invention;

[0029] Figure 6 This is a partial sectional perspective view of the present invention;

[0030] Figure 7 This is a side view of the present invention.

[0031] In the diagram: 1. Conveying filter belt; 2. Vacuum box; 3. Straight pipe; 4. Vacuum pump; 5. Connecting pipe; 6. Vacuum switch valve; 7. Drain pipe; 8. Automatic switch valve; 9. Conveying roller; 10. Transmission roller; 11. Drive belt; 12. Drive motor; 13. Heat-conducting conveyor belt; 14. Mounting base; 15. Moving base; 16. Stainless steel spring; 17. Heating plate; 18. Support base; 19. Telescopic rod; 20. Connecting fixing plate; 21. Hydraulic push rod; 22. Liquid storage tank. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1 to 7 The AGM fiberglass separator conveying dewatering device in this embodiment includes a conveying filter belt 1 and a vacuum box 2: the conveying filter belt 1 is an annular belt, laid horizontally, and is used to carry the slurry of AGM fiberglass separators; the vacuum box 2 is a cuboid box, installed directly below the conveying filter belt 1, and its upper surface is tightly fitted and sealed with the lower surface of the conveying filter belt 1, and is used to perform vacuum dewatering treatment on the slurry.

[0034] The vacuum chamber 2 is equipped with a vacuuming component and a liquid storage and drainage component.

[0035] Vacuum assembly: Composed of vacuum pump 4, straight pipe 3, connecting pipe 5 and vacuum switch valve 6. Straight pipe 3 is vertically connected to the lower surface of vacuum chamber 2. Vacuum pump 4 is located on the side of straight pipe 3. One end of connecting pipe 5 is connected to the air extraction port of vacuum pump 4, and the other end is connected to straight pipe 3 and is inclined upward. Vacuum switch valve 6 is connected to the outside of connecting pipe 5 and is used to control the on and off of vacuum system.

[0036] Liquid storage and drainage assembly: includes a liquid storage tank 22, a drainage pipe 7, and an automatic switching valve 8. The liquid storage tank 22 is a rectangular box-shaped structure located below the vacuum chamber 2. It is connected to the upper end of the vacuum chamber 2 through the lower end of a straight pipe 3 and is used to store the desorbed water. The drainage pipe 7 is connected to the lower surface of the liquid storage tank 22, and the automatic switching valve 8 is connected to the outside of the drainage pipe 7 to control the on / off of drainage.

[0037] Conveying rollers 9 and drive assembly: A pair of conveying rollers 9 are located on the upper sides of the conveying filter belt 1 and the vacuum box 2, respectively, and are arranged horizontally. The drive assembly includes a transmission roller 10 installed on the front surface of the conveying rollers 9 and concentric. A transmission belt 11 is sleeved between the two transmission rollers 10. A drive motor 12 is fixedly connected to the front surface of one of the transmission rollers 10. When the drive motor 12 is working, it drives the transmission roller 10 to rotate. Through the transmission belt 11, the two conveying rollers 9 rotate synchronously.

[0038] Heat-conducting conveyor belt 13: It is woven from multiple copper wires and is in the shape of a ring. It is rotated and sleeved between the two conveyor rollers 9. Its lower surface is in contact with the upper surface of the conveyor filter belt 1, and its front and rear ends are aligned with the front and rear ends of the conveyor filter belt 1. It is used to squeeze and conduct heat to the slurry.

[0039] Mounting seat 14 and movable seat 15: Mounting seat 14 rotates between the rear surfaces of conveying roller 9 and passes through the interior of heat-conducting conveyor belt 13. There are multiple movable seats 15, which are symmetrically distributed on the front and rear sides of the upper surface of mounting seat 14 and pass through the mounting seat 14 through vertical through holes.

[0040] Stainless steel spring 16 and heating plate 17: Stainless steel spring 16 is installed between the upper surface of mounting base 14 and the upper outer side of movable base 15 to provide elastic force. Heating plate 17 is installed and fixed between the lower ends of movable base 15 on both the front and rear sides. Heating plate 17 is flat, its lower surface is in contact with the inner surface of heat-conducting conveyor belt 13, and its front and rear ends are aligned with the front and rear ends of heat-conducting conveyor belt 13. Its left and right ends are in contact with the lower end surface of conveyor roller 9 to heat heat-conducting conveyor belt 13.

[0041] It should be added that the heating plates 17 are attached to each other, and the left and right ends of the combined heating plates 17 are in contact with the lower end surface of the conveying roller 9, respectively.

[0042] Support base 18, telescopic rod 19, connecting fixing plate 20 and hydraulic push rod 21: The support base 18 is installed and fixed on the upper rear surface of the mounting base 14. There are multiple telescopic rods 19, which are vertically installed and fixed on the four corners of the support base 18. The connecting fixing plate 20 is a cuboid plate, which is connected and fixed between the other ends of the telescopic rods 19. The hydraulic push rod 21 is vertically installed and fixed on the lower surface of the connecting fixing plate 20. Its push rod is connected and fixed to the support base 18 and is used to adjust the vertical position of the entire device.

[0043] It should be added that the connecting fixing plate 20 is provided with multiple screw fastening holes for passing bolts through to install and fix the connecting fixing plate 20 on the mounting carrier.

[0044] Solution principle and usage, installation and debugging steps: Install the entire AGM fiberglass separator conveyor dehydrator on a suitable workbench, ensuring that all components are tightly connected and correctly positioned. Connect the power supply and check whether each electrical device is working properly, including the drive motor 12, vacuum pump 4, heating plate 17 and hydraulic push rod 21, etc. According to the production requirements of AGM fiberglass separator, adjust the hydraulic push rod 21 to drive the heat-conducting conveyor belt 13 to move and adjust, so that the pressure between the heat-conducting conveyor belt 13 and the conveyor filter belt 1 is moderate.

[0045] Slurry laying: The slurry of AGM fiberglass separator is evenly laid on the conveyor filter belt 1 to ensure that the slurry thickness is uniform. The slurry should have appropriate fluidity and viscosity so that water can be effectively discharged in the subsequent extrusion and dewatering process.

[0046] Extrusion and Dehydration: Start the drive motor 12 to drive the conveyor roller 9 to rotate synchronously, so that the heat-conducting conveyor belt 13 starts running. Driven by the conveyor roller 9, the heat-conducting conveyor belt 13 extrudes the slurry on the conveyor filter belt 1. At the same time, the elastic extension and contraction of the stainless steel spring 16 makes the heating plate 17 on the moving seat 15 fit tightly against the heat-conducting conveyor belt 13, further enhancing the extrusion effect and achieving continuous extrusion. Start the vacuum pump 4. Utilize the interconnection between the vacuum pump 4, straight pipe 3, vacuum box 2, connecting pipe 5 and vacuum switch valve 6 to achieve vacuum treatment, so that the water in the slurry is extracted under negative pressure. The vacuum switch valve 6 controls the switch, and the extracted water is discharged into the storage tank 22 through the straight pipe 3 for storage. When it is necessary to drain the water in the storage tank 22, open the automatic switch valve 8, and the water is discharged through the drain pipe 7.

[0047] Heating and drying: The heating plate 17 is activated, and the heat generated is transferred to the slurry through the heat-conducting conveyor belt 13, which promotes the movement of water molecules inside the slurry and accelerates the evaporation and discharge of water. The heating temperature should be precisely controlled according to the characteristics of the slurry and the quality requirements of the AGM fiberglass separator to ensure good dehydration effect and product quality.

[0048] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional known device such as a computer that performs control functions, and the existing publicly available power connection technologies are not described in detail in the text.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An AGM fiberglass partition conveyor dewatering device, comprising a conveyor filter belt for laying slurry, and a vacuum chamber tightly fitted and sealed to the lower surface of the conveyor filter belt, wherein the vacuum chamber is provided with a vacuuming assembly and a liquid storage and drainage assembly, characterized in that, It also includes a pair of conveying rollers located above the conveying filter belt and the vacuum box, and a drive assembly for driving the conveying rollers to rotate synchronously. A heat-conducting conveying belt is rotatably sleeved between the outer surfaces of the conveying rollers. The heat-conducting conveying belt is in contact with the upper surface of the conveying filter belt and is aligned front to back. A mounting seat is rotatably provided between the rear sides of the conveying rollers, passing through the interior of the heat-conducting conveyor belt. Multiple movable seats are symmetrically distributed on the upper surface of the mounting seat and pass through the mounting seat. A stainless steel spring is provided between the upper surface of the mounting seat and the upper outer side of the movable seat. A heating plate is provided between the lower ends of the two movable seats on the front and rear sides, which is in contact with the inner surface of the heat-conducting conveyor belt and is aligned front and back. The heating plates are attached to each other, and the left and right ends of the combined heating plates are in contact with the lower surface of the conveying roller, respectively.

2. The AGM fiberglass partition conveyor dehydrator according to claim 1, characterized in that: The vacuum assembly includes a vacuum pump and a straight pipe connected to the lower end of the vacuum chamber. An upwardly inclined connecting pipe is provided between the vacuum pump's air intake and the straight pipe, and a vacuum switch valve is connected to the outside of the connecting pipe.

3. The AGM fiberglass partition conveyor dehydrator according to claim 2, characterized in that: The liquid storage and drainage assembly includes a liquid storage tank connected to the lower end of the straight pipe, a drainage pipe connected to the lower end of the liquid storage tank, and an automatic switching valve connected to the surface of the drainage pipe.

4. The AGM fiberglass partition conveyor dehydrator according to claim 1, characterized in that: The drive assembly includes a transmission roller coaxially disposed on the front surface of the conveying roller, and a transmission belt is sleeved between the outer sides of the transmission rollers. A drive motor is coaxially disposed on the front surface of one of the transmission rollers.

5. The AGM fiberglass partition conveyor dehydrator according to claim 1, characterized in that: The upper rear end of the mounting base is provided with a support base, and the support base is provided with a plurality of telescopic rods. A connecting fixing plate is provided between the other ends of the telescopic rods. A hydraulic push rod is provided at the lower end of the connecting fixing plate, and the push rod of the hydraulic push rod is connected to the support base.

6. The AGM fiberglass partition conveyor dehydrator according to claim 5, characterized in that: The connecting fixing plate is provided with multiple screw fastening holes.

7. The AGM fiberglass partition conveyor dehydrator according to claim 1, characterized in that: The heat-conducting conveyor belt is woven from multiple copper wires.

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