Quality detection device for ultrathin glass production

By designing a protective box and detection and positioning mechanism, the safety hazards of flying fragments during the detection of ultra-thin glass were solved, and the accuracy of fragment collection and detection was improved.

CN224176237UActive Publication Date: 2026-04-28SICHUAN SHUWANG CHENSHENG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN SHUWANG CHENSHENG NEW MATERIALS CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, there is a lack of collection devices for glass fragments generated during ultra-thin glass testing, which leads to problems such as splashing at the testing site endangering the safety of operators and residue accumulation affecting the accuracy of testing.

Method used

A quality inspection device including a protective box, an inspection mechanism, and a positioning mechanism was designed. The protective box contains a collection box. The inspection mechanism uses an electromagnet and an inspection iron ball to inspect the glass quality. The positioning mechanism uses an electric cylinder and a push-pull plate to fix the glass and also uses the push-pull plate to block flying glass fragments.

Benefits of technology

It enables the effective collection of glass fragments, ensures operator safety, and improves detection accuracy and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224176237U_ABST
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Abstract

The utility model belongs to the field of glass quality detection, and relates to a quality detection device for ultrathin glass production, which comprises a protection box, the middle end of the upper part of the protection box is fixedly connected with a detection mechanism for detecting glass, and the inner cavity of the protection box is provided with a positioning mechanism for fixing the glass; a groove is formed in one side of the protection box, a collection box is arranged in an inner cavity of the protection box and penetrates through the groove formed in the collection box, the detection mechanism comprises two supporting frames, and the lower portions of the supporting frames are fixedly connected with the front side and the rear side of the upper portion of the protection box respectively. Through the cooperative use of the structures, the glass breaking device has the following beneficial effects that the glass breaking device can collect broken glass fragments when in use, and meanwhile, the push-pull plate can be used for blocking splashed glass when the glass is detected.
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Description

Technical Field

[0001] This utility model belongs to the field of glass quality inspection and relates to a quality inspection device for ultra-thin glass production. Background Technology

[0002] Ultra-thin glass is a special glass material with an extremely thin thickness (usually ≤0.2mm) and high strength and high transparency. It is widely used in high-tech fields such as flexible displays, semiconductors, and optical devices.

[0003] For example, CN222800528U discloses a device for testing the impact strength of enamel-lined glass, comprising: a ball screw module, which is vertically arranged; an electromagnet for attracting a steel ball, which is driven by the ball screw module to move up and down; a horizontal linear module, which includes a first movable plate that can move laterally, and is fixedly connected to the bottom end of the ball screw module; a vertical linear module, which includes a second movable plate that can move longitudinally, and is driven by the horizontal linear module to move laterally in a straight line; and a positioning rod, one end of which is hinged to the bottom of the outer peripheral surface of the ball screw module via a damping hinge, the positioning rod having a vertical storage position and a horizontal marking position. This invention can precisely control the impact point position of the steel ball on the enamel-lined glass.

[0004] When the above technical solution is used: Although the impact point of the steel ball on the enamel plate can be precisely controlled, after the impact point is precisely controlled by the steel ball, the fragments generated by the glass breakage lack a collection device, which leads to the following risks at the testing site: flying fragments may endanger the safety of operators, and the accumulation of residue will affect the accuracy of subsequent testing. Utility Model Content

[0005] The technical problem this invention aims to solve is that the lack of a collection device for glass fragments caused by breakage leads to the following risks at the testing site: flying fragments may endanger the safety of operators, and accumulated residue affects the accuracy of subsequent testing. This invention overcomes the shortcomings of existing technologies by providing a quality testing device for ultra-thin glass production.

[0006] The present invention discloses a quality inspection device for ultra-thin glass production, comprising a protective box, wherein a testing mechanism for inspecting glass is fixedly connected to the upper middle part of the protective box, and a positioning mechanism for fixing the glass is provided in the inner cavity of the protective box.

[0007] The protective box has a groove on one side, and a collection box is provided inside the protective box, with the collection box passing through the groove.

[0008] The detection mechanism includes two support frames, a top plate, a sliding groove, four sliders, a moving plate, a drive motor, gear A, gear B, a lead screw, a fixed plate, an electromagnet, and a detection iron ball. The lower part of each support frame is fixedly connected to the upper front and rear sides of the protective box, respectively. The top plate is located on the upper part between the two support frames and is fixedly connected to the opposite side of the two support frames. Sliding grooves are opened on both sides of the inner cavity of each support frame, and the four sliders are slidably connected to the sliding grooves, and the sliders and sliding grooves cooperate with each other.

[0009] The front and rear sides of the movable plate are fixedly connected to the slider, the lower part of the drive motor is fixedly connected to the other side of the upper part of the top plate, gear A is fixedly connected to the output shaft of the drive motor, gear B is provided at the lower part of gear A and gear B meshes with gear A, the lead screw is fixedly connected to the inner cavity of gear B, and the lower part of the lead screw is movably connected to the support frame through a rotating joint.

[0010] A drive plate is fixedly connected to the other side of the movable plate. The drive plate is threadedly connected to the lead screw. The lower part of the fixed plate is fixedly connected to the upper part of the movable plate. The electromagnet is located at the lower part of the movable plate, and the upper part of the electromagnet passes through the movable plate. The upper part of the electromagnet is fixedly connected to the fixed plate. The detection iron ball is set below the electromagnet.

[0011] The positioning mechanism includes two electric cylinders, each electric cylinder is located on the front and rear sides of the protective box, the output shaft of each electric cylinder passes through the protective box, a clamping plate is fixedly connected to the output shaft of each electric cylinder, and a protective pad is fixedly connected to the inner cavity of the clamping plate.

[0012] Each of the protective boxes has a T-shaped retaining strip on the front and back sides of the upper two sides. A push-pull plate is provided on the T-shaped retaining strip. A T-shaped groove is opened on the push-pull plate at the position opposite to the T-shaped retaining strip. The T-shaped groove is slidably connected to the T-shaped retaining strip and cooperates with it.

[0013] Working process or working principle:

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: through the combined use of the above structures, this utility model has the following beneficial effects: when using this device, it can collect glass fragments after breakage, and when inspecting glass, the push-pull plate can also block the flying glass. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a bottom view of the structure of this utility model.

[0017] Figure 3 This is the utility model Figure 2 A schematic diagram of the structure at point A in the diagram.

[0018] Figure 4 This is a top view of the structure of this utility model.

[0019] Figure 5 This is a schematic diagram of the support frame structure of this utility model.

[0020] Figure 6 This is a schematic diagram of the top plate structure of this utility model.

[0021] Figure 7 This is the utility model Figure 6 Enlarged schematic diagram of the structure at point A in the diagram.

[0022] Figure 8 This is an exploded structural diagram of the present invention.

[0023] In the diagram: 1. Protective box; 2. Detection mechanism; 3. Positioning mechanism; 4. Collection box; 21. Support frame; 22. Top plate; 23. Sliding groove; 24. Slider; 25. Moving plate; 26. Drive motor; 27. Gear A; 28. Gear B; 29. ​​Lead screw; 210. Fixed plate; 211. Electromagnet; 212. Drive plate; 213. Detection iron ball; 31. Electric cylinder; 32. Clamping plate; 33. Protective pad; 5. T-shaped clip; 6. Push-pull plate. Detailed Implementation

[0024] Example 1

[0025] like Figures 1 to 8 As shown, it includes a protective box 1, a detection mechanism 2 for glass detection is fixedly connected to the upper middle part of the protective box 1, and a positioning mechanism 3 for fixing the glass is provided in the inner cavity of the protective box 1.

[0026] The protective box 1 has a groove on one side, and a collection box 4 is provided in the inner cavity of the protective box 1. The collection box 4 passes through the groove on the collection box 4.

[0027] The detection mechanism 2 includes two support frames 21, a top plate 22, a sliding groove 23, four sliders 24, a moving plate 25, a drive motor 26, gear A 27, gear B 28, a lead screw 29, a fixed plate 210, an electromagnet 211, and a detection iron ball 213. The lower part of each support frame 21 is fixedly connected to the upper front and rear sides of the protective box 1, respectively. The top plate 22 is located on the upper part between the two support frames 21, and the top plate 22 is fixedly connected to the opposite side of the two support frames 21. Sliding grooves 23 are respectively opened on both sides of the inner cavity of each support frame 21. The four sliders 24 are slidably connected to the sliding grooves 23, and the sliders 24 and the sliding grooves 23 cooperate with each other.

[0028] The front and rear sides of the movable plate 25 are fixedly connected to the slider 24, the lower part of the drive motor 26 is fixedly connected to the other side of the upper part of the top plate 22, the gear A27 is fixedly connected to the output shaft of the drive motor 26, the gear B28 is provided at the lower part of the gear A27 and the gear B28 meshes with the gear A27, the lead screw 29 is fixedly connected to the inner cavity of the gear B28, and the lower part of the lead screw 29 is movably connected to the support frame 21 through a rotating joint.

[0029] A drive plate 212 is fixedly connected to the other side of the movable plate 25. The drive plate 212 is threadedly connected to the lead screw 29. The lower part of the fixed plate 210 is fixedly connected to the upper part of the movable plate 25. The electromagnet 211 is located at the lower part of the movable plate 25, and the upper part of the electromagnet 211 penetrates through the movable plate 25. The upper part of the electromagnet 211 is fixedly connected to the fixed plate 210. The detection iron ball 213 is arranged below the electromagnet 211.

[0030] When testing ultra-thin glass, the drive motor 26 is first started. The drive motor 26 drives gear A27 to rotate. Gear A27 meshes with gear B28, thereby driving the lead screw 29 to rotate. Since the lead screw 29 is threadedly connected to the drive plate 212, the rotation of the lead screw 29 will drive the drive plate 212 and the moving plate 25 fixedly connected to it to move up and down. The moving plate 25 moves smoothly up and down within the support frame 21 through the cooperation of the slider 24 and the sliding groove 23. When the moving plate 25 moves to the appropriate position, the electromagnet 211 is energized and the iron ball 213 is attracted. At this time, the iron ball 213 is fixed by the electromagnet 211 and moves with the moving plate 25. Then, by adjusting the energization state of the electromagnet 211, the iron ball 213 is made to gently contact the surface of the ultra-thin glass. Based on the reaction of the iron ball 213 after contact with the ultra-thin glass, it can be determined whether the quality of the ultra-thin glass meets the requirements.

[0031] Example 2

[0032] like Figures 1-4As shown, the positioning mechanism 3 includes two electric cylinders 31, each electric cylinder 31 is arranged on the front and rear sides of the protective box 1, and the output shaft of each electric cylinder 31 passes through the protective box 1. A clamping plate 32 is fixedly connected to the output shaft of each electric cylinder 31. A protective soft pad 33 is fixedly connected to the inner cavity of the clamping plate 32. T-shaped locking strips 5 are respectively arranged on the front and rear sides of the upper part of each protective box 1. A push-pull plate 6 is arranged on the T-shaped locking strip 5. A T-shaped groove is opened at the position opposite to the T-shaped locking strip 5. The T-shaped groove is slidably connected to the T-shaped locking strip 5 and cooperates with it. The arrangement of the T-shaped locking strip 5 and the push-pull plate 6 facilitates the opening or closing of the upper part of the protective box 1, and facilitates the placement and removal of ultra-thin glass. The T-shaped locking strip 5 and the T-shaped groove on the push-pull plate 6 are slidably connected to each other and cooperate with each other to ensure the stability of the push-pull plate 6 during the movement. At the same time, the push-pull plate 6 can also block the flying glass.

[0033] When it is necessary to fix the ultra-thin glass, the electric cylinder 31 is activated. The output shaft of the electric cylinder 31 drives the clamping plate 32 to move inward until the protective pad 33 on the clamping plate 32 is in close contact with the ultra-thin glass and fixed in place. The protective pad 33 can effectively prevent damage to the ultra-thin glass during the clamping process. During the inspection process, some debris or waste may be generated. The collection box 4 passes through the groove on the protective box 1, which can conveniently collect these debris or waste and keep the working environment clean.

[0034] The descriptions of the orientation and relative positional relationships of the structure in this utility model, such as descriptions of front, back, left, right, up, and down, do not constitute a limitation on this utility model, but are merely for the convenience of description.

Claims

1. A quality inspection device for ultra-thin glass production, comprising a protective box (1), characterized in that: The protective box (1) is fixedly connected to the middle of the upper part with a testing mechanism (2) for testing the glass, and the inner cavity of the protective box (1) is provided with a positioning mechanism (3) for fixing the glass; The protective box (1) has a groove on one side, and a collection box (4) is provided in the inner cavity of the protective box (1). The collection box (4) passes through the groove on the collection box (4).

2. The quality inspection device for ultra-thin glass production according to claim 1, characterized in that: The detection mechanism (2) includes two support frames (21), a top plate (22), a sliding groove (23), four sliders (24), a moving plate (25), a drive motor (26), gear A (27), gear B (28), a lead screw (29), a fixed plate (210), an electromagnet (211), and a detection iron ball (213). The lower part of each support frame (21) is fixedly connected to the upper front and rear sides of the protective box (1). The top plate (22) is located on the upper part between the two support frames (21), and the top plate (22) is fixedly connected to the opposite side of the two support frames (21). Sliding grooves (23) are respectively opened on both sides of the inner cavity of each support frame (21). The four sliders (24) are slidably connected to the sliding grooves (23), and the sliders (24) and the sliding grooves (23) cooperate with each other.

3. The quality inspection device for ultra-thin glass production according to claim 2, characterized in that: The front and rear sides of the movable plate (25) are fixedly connected to the slider (24) respectively. The lower part of the drive motor (26) is fixedly connected to the other side of the upper part of the top plate (22). The gear A (27) is fixedly connected to the output shaft of the drive motor (26). A gear B (28) is provided at the lower part of the gear A (27), and the gear B (28) meshes with the gear A (27). The lead screw (29) is fixedly connected to the inner cavity of the gear B (28), and the lower part of the lead screw (29) is movably connected to the support frame (21) through a rotating joint.

4. The quality inspection device for ultra-thin glass production according to claim 3, characterized in that: A drive plate (212) is fixedly connected to the other side of the movable plate (25). The drive plate (212) is threadedly connected to the lead screw (29). The lower part of the fixed plate (210) is fixedly connected to the upper part of the movable plate (25). The electromagnet (211) is located at the lower part of the movable plate (25), and the upper part of the electromagnet (211) penetrates the movable plate (25). The upper part of the electromagnet (211) is fixedly connected to the fixed plate (210). The detection iron ball (213) is set below the electromagnet (211).

5. The quality inspection device for ultra-thin glass production according to claim 1, characterized in that: The positioning mechanism (3) includes two electric cylinders (31), each electric cylinder (31) is arranged on the front and rear sides of the protective box (1), the output shaft of each electric cylinder (31) passes through the protective box (1), and a clamping plate (32) is fixedly connected to the output shaft of each electric cylinder (31), and a protective pad (33) is fixedly connected to the inner cavity of the clamping plate (32).

6. The quality inspection device for ultra-thin glass production according to claim 5, characterized in that: Each of the protective boxes (1) has a T-shaped clip (5) on the front and back sides of the upper two sides. A push-pull plate (6) is provided on the T-shaped clip (5). A T-shaped groove is opened at the position opposite to the T-shaped clip (5). The T-shaped groove is slidably connected to the T-shaped clip (5) and cooperates with each other.

Citation Information

Patent Citations

  • Glass lining impact strength detection device

    CN222800528U