An ultra-thin flexible glass hybrid salt bath chemical strengthening apparatus
By designing the lifting and placement mechanism and related components, the problem of ultra-thin flexible glass strengthening equipment being unable to fix glass of different specifications has been solved, enabling simultaneous processing and protection of glass of multiple specifications, and improving the applicability and efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN SUNSHINE GLASS TECH CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-24
AI Technical Summary
Existing ultra-thin flexible glass strengthening equipment cannot simultaneously fix glass of different sizes, which limits its application.
The device employs a lifting and placing mechanism, including components such as hydraulic rods, fixing plates, slide rails, motors, and screws, to clamp and fix glass of different specifications. It also promotes solution flow through air pumps and nozzles, is equipped with a filter screen to filter impurities, and has a support frame and limit frame to facilitate disassembly and cleaning.
It enables simultaneous fixing and strengthening of glass of different sizes and specifications, improves the versatility of the equipment, protects the glass from damage, promotes ion exchange efficiency, and avoids pipeline blockage and environmental pollution.
Smart Images
Figure CN224548302U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a chemical strengthening device for ultra-thin flexible glass mixed salt bath, belonging to the field of glass strengthening and processing technology. Background Technology
[0002] Ultrathin flexible glass is a glass material with a thickness of less than 100 micrometers. It has flexibility and bendability. The chemical strengthening of ultrathin flexible glass is achieved through a mixed salt bath. Its core principle is ion exchange: the glass is immersed in high-temperature molten salt, and sodium ions in the glass exchange with potassium ions in the molten salt. Since the radius of potassium ions is larger than that of sodium ions, a compressive stress layer is formed on the glass surface after the exchange, which significantly improves the bending strength, hardness and impact resistance, while maintaining high light transmittance and flexibility.
[0003] The process of strengthening ultrathin flexible glass involves immersing it in a soaking tank, where it undergoes a series of chemical reactions with the high-temperature molten salt liquid to achieve the purpose of strengthening. However, although commonly used strengthening soaking equipment can immerse multiple ultrathin flexible glasses in the soaking tank at the same time, it can only fix and place glass of the same specification. It is not convenient to clamp and fix glass of different sizes, and its use still has certain limitations.
[0004] Therefore, there is an urgent need to improve an ultrathin flexible glass mixed salt bath chemical strengthening device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this invention is to provide an ultra-thin flexible glass mixed salt bath chemical strengthening device. Through the setting of the lifting and placing mechanism, it is possible to fix ultra-thin flexible glass of different sizes and specifications at the same time and place it into the strengthening immersion tank. This enables the simultaneous strengthening processing of glass of different specifications and improves the versatility of its use.
[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include: A chemical strengthening device for ultrathin flexible glass using a mixed salt bath includes a strengthening immersion tank. A lifting and placing mechanism is provided on the strengthening immersion tank. The lifting and placing mechanism includes multiple hydraulic rods symmetrically fixedly installed on the strengthening immersion tank. A fixed plate is provided above the strengthening immersion tank and fixedly connected to the multiple hydraulic rods. Two support frames are fixedly installed at the bottom of the fixed plate. Multiple first ultrathin glass clamps are fixedly installed between the two support frames. Multiple slide rails are symmetrically fixedly installed at the top of the fixed plate. A motor is slidably installed between two opposing slide rails. A screw threadedly connected to the fixed plate is fixedly installed at the output end of the motor. A second ultrathin glass clamp is movably installed at one end of the screw, and the second ultrathin glass clamp is slidably connected to the fixed plate.
[0007] Preferably, a first rubber pad is fixedly installed on the inner wall of the first ultra-thin glass clamp, and a second rubber pad is fixedly installed on the inner wall of the second ultra-thin glass clamp.
[0008] Preferably, an air pump is fixedly installed at the bottom of the enhanced soaking tank, and delivery pipes are fixedly installed on both sides of the air pump. Spray pipes connected to the delivery pipes are fixedly installed on both sides of the enhanced soaking tank, and the output end of the spray pipes extends into the interior of the enhanced soaking tank.
[0009] Preferably, a drain pipe is fixedly installed on both the front and rear sides of the enhanced soaking tank, a support plate is fixedly installed at one end of the drain pipe, a treatment box is provided at the bottom of the support plate, and a first filter screen and a second filter screen are fixedly installed inside the treatment box from top to bottom.
[0010] Preferably, limit frames are fixedly installed on both sides of the processing box, two support rods are movably installed on the limit frames, a locking block is fixedly installed at one end of the two support rods, multiple springs are fixedly installed between the locking block and the limit frame, and two limit frames are symmetrically fixedly installed on the top of the support plate.
[0011] Preferably, the diameter of the card block is equal to the inner diameter of the slot on the limiting frame, and a baffle is fixedly installed at the other end of the two support rods.
[0012] Preferably, a sealing groove is provided on the support plate, and a sealing strip is fixedly installed on the top of the processing box.
[0013] This utility model has at least the following beneficial effects: By setting up a lifting and placing mechanism, ultra-thin flexible glass of different sizes can be clamped and fixed simultaneously. When the motor drives the screw to rotate and is driven by the thread between the screw and the fixing plate, the screw descends on the fixing plate while the motor descends synchronously with the sliding support of the two slide rails. This causes the second ultra-thin glass clamp to move closer to the first ultra-thin glass clamp below. Since the multiple second ultra-thin glass clamps are driven and lifted by independent motors and screws, the descent height of each second ultra-thin glass clamp can be different, which facilitates the fixing and strengthening of ultra-thin flexible glass of different sizes and improves the versatility of processing and application. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the structure of the first and second ultra-thin glass clamps of this utility model; Figure 4 This is a top view of the reinforced soaking tank structure of this utility model; Figure 5 This is a schematic diagram showing the separation of the support plate and the processing box structure of this utility model; Figure 6 This is a cross-sectional view of the processing box structure of this utility model.
[0015] In the diagram, 1. Enhanced immersion tank; 2. Lifting and placing mechanism; 3. Hydraulic rod; 4. Fixing plate; 5. Support frame; 6. First ultra-thin glass clamp; 7. Slide rail; 8. Motor; 9. Screw; 10. Second ultra-thin glass clamp; 11. First rubber pad; 12. Second rubber pad; 13. Air pump; 14. Delivery pipe; 15. Spray pipe; 16. Sewage pipe; 17. Support plate; 18. Treatment box; 19. First filter screen; 20. Second filter screen; 21. Limiting frame; 22. Support rod; 23. Locking block; 24. Spring; 25. Limiting frame; 26. Baffle; 27. Sealing groove; 28. Sealing strip. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] like Figures 1-6 As shown in the figure, this embodiment provides an example of an ultrathin flexible glass mixed salt bath chemical strengthening device.
[0018] A chemical strengthening device for ultrathin flexible glass mixed salt bath includes a strengthening immersion tank 1. A lifting and placing mechanism 2 is provided on the strengthening immersion tank 1. The lifting and placing mechanism 2 includes multiple hydraulic rods 3 symmetrically fixedly installed on the strengthening immersion tank 1. A fixed plate 4 is provided above the strengthening immersion tank 1 and fixedly connected to the multiple hydraulic rods 3. Two support frames 5 are fixedly installed at the bottom of the fixed plate 4. Multiple first ultrathin glass clamps 6 are fixedly installed between the two support frames 5. Multiple slide rails 7 are symmetrically fixedly installed at the top of the fixed plate 4. A motor 8 is slidably installed between two opposing slide rails 7. A screw 9 threadedly connected to the fixed plate 4 is fixedly installed at the output end of the motor 8. A second ultrathin glass clamp 10 is movably installed at one end of the screw 9, and the second ultrathin glass clamp 10 is slidably connected to the fixed plate 4.
[0019] By setting up the lifting and placing mechanism 2, ultra-thin flexible glass of different sizes can be clamped and fixed simultaneously. When the motor 8 drives the screw 9 to rotate and is driven by the thread between the screw 9 and the fixing plate 4, the screw 9 descends on the fixing plate 4 while the motor 8 descends synchronously by the sliding support of the two slide rails 7. This causes the second ultra-thin glass clamp 10 to move closer to the first ultra-thin glass clamp 6 below. Since the multiple second ultra-thin glass clamps 10 are driven and lifted by independent motors 8 and screws 9, the descent height of each second ultra-thin glass clamp 10 can be different, which makes it easier to fix and strengthen ultra-thin flexible glass of different sizes, thus improving the versatility of processing and application.
[0020] In this embodiment, as Figures 1-6 As shown, a first rubber pad 11 is fixedly installed on the inner wall of the first ultra-thin glass clamp 6, and a second rubber pad 12 is fixedly installed on the inner wall of the second ultra-thin glass clamp 10. An air pump 13 is fixedly installed at the bottom of the enhanced soaking tank 1. A delivery pipe 14 is fixedly installed on both sides of the air pump 13. A spray pipe 15 connected to the delivery pipe 14 is fixedly installed on both sides of the enhanced soaking tank 1, and the output end of the spray pipe 15 extends into the interior of the enhanced soaking tank 1. A drain pipe 16 is fixedly installed on both the front and rear sides of the enhanced soaking tank 1. A support plate 17 is fixedly installed at one end of the drain pipe 16. A treatment box 18 is provided at the bottom of the support plate 17. A first filter screen 19 and a second filter screen 20 are fixedly installed inside the treatment box 18 from top to bottom.
[0021] By setting the first rubber pad 11 and the second rubber pad 12, a soft protective layer can be formed on the inner wall of the first ultra-thin glass clamp 6 and the second ultra-thin glass clamp 10, thereby protecting the ultra-thin flexible glass and reducing the hard contact between the first ultra-thin glass clamp 6 and the second ultra-thin glass clamp 10 and the two sides of the glass, preventing damage to the glass. By setting the air pump 13, the delivery pipe 14 and the spray pipe 15, after the air pump 13 is started, gas can be sprayed into the enhanced soaking tank 1 through the delivery pipe 14 and the spray pipe 15. The impact of the compressed gas promotes the flow of the solution and accelerates ion exchange. By setting the drain pipe 16, the support plate 17, the treatment box 18, the first filter screen 19 and the second filter screen 20, the mixed salt solution after use can be filtered and discharged. The first filter screen 19 and the second filter screen 20 filter and separate the impurities and particles in the solution, avoiding the blockage of the pipeline caused by the presence of impurities and particles, and also avoiding environmental pollution.
[0022] In this embodiment, as Figures 1-6 As shown, limit frames 21 are fixedly installed on both sides of the processing box 18. Two support rods 22 are movably installed on the limit frames 21. A locking block 23 is fixedly installed at one end of the two support rods 22. Multiple springs 24 are fixedly installed between the locking block 23 and the limit frame 21. Two limit frames 25 are symmetrically fixedly installed on the top of the support plate 17. The diameter of the locking block 23 is equal to the inner diameter of the locking groove on the limit frame 25. A baffle 26 is fixedly installed at the other end of the two support rods 22. A sealing groove 27 is opened on the support plate 17. A sealing strip 28 is fixedly installed on the top of the processing box 18.
[0023] The support plate 17 and the processing box 18 are connected and fixed by the engagement of multiple locking blocks 23 and the limiting frame 25 through the setting of the limiting bracket 21, support rod 22, locking block 23, spring 24 and limiting frame 25. Since the locking block 23 and the limiting frame 25 are connected by the support of the spring 24, the locking block 23 can be separated from the limiting frame 25, which facilitates the disassembly of the processing box 18 from the bottom of the support plate 17, making it easier to clean the impurities and particles filtered inside the processing box 18. At the same time, after cleaning, the engagement of the locking block 23 and the limiting frame 25 also facilitates the removal of the support plate. The support plate 17 and the treatment box 18 are installed and fixed. By setting the diameter of the locking block 23 to be equal to the inner diameter of the limiting frame 25, the locking block 23 can be tightly combined with the limiting frame 25, making the installation more stable and preventing shaking. At the same time, the baffle 26 not only acts as a block at the other end of the support rod 22 to prevent the other end of the support rod 22 from falling off the limiting frame 21, but also facilitates the pulling of the locking block 23 during disassembly. The sealing groove 27 and the sealing strip 28 increase the sealing of the connection between the support plate 17 and the treatment box 18, preventing the solution from seeping out from the gaps at the connection.
[0024] In this embodiment, as Figures 1-6 As shown in the figure, the working process of the ultrathin flexible glass mixed salt bath chemical strengthening device provided in this embodiment is as follows: The ultra-thin flexible glass is manually placed into the first ultra-thin glass clamp 6. Then, the motor 8 is connected to an external power source and started. The motor 8 drives the screw 9 to rotate, which is transmitted through the thread between the screw 9 and the fixed plate 4. At the same time, when the screw 9 is driven to rise and fall, the motor 8 is lowered synchronously by the sliding support of the two slide rails 7. This drives the second ultra-thin glass clamp 10 to fall closer to the first ultra-thin glass clamp 6. After the second ultra-thin glass clamp 10 and the first ultra-thin glass clamp 6 clamp and fix the glass, the manual support of the glass is released. Glasses of different specifications are fixed in the first ultra-thin glass clamp 6 and the second ultra-thin glass clamp 10 respectively. Finally, multiple hydraulic rods 3 are connected to an external hydraulic power system and started, which drives the fixed plate 4 and the support frame 5 to fall, so that the glass enters the strengthening immersion tank 1 for immersion strengthening.
[0025] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A chemical strengthening device for ultrathin flexible glass mixed salt bath, comprising a strengthening immersion tank (1), characterized in that: The enhanced soaking tank (1) is provided with a lifting and placing mechanism (2). The lifting and placing mechanism (2) includes multiple hydraulic rods (3) symmetrically fixedly installed on the enhanced soaking tank (1). A fixed plate (4) is provided above the enhanced soaking tank (1) and fixedly connected to the multiple hydraulic rods (3). Two support frames (5) are fixedly installed at the bottom of the fixed plate (4). Multiple first ultra-thin glass clamps (6) are fixedly installed between the two support frames (5). Multiple slide rails (7) are symmetrically fixedly installed at the top of the fixed plate (4). A motor (8) is slidably installed between the two opposing slide rails (7). A screw (9) is fixedly installed at the output end of the motor (8) and threadedly connected to the fixed plate (4). A second ultra-thin glass clamp (10) is movably installed at one end of the screw (9), and the second ultra-thin glass clamp (10) is slidably connected to the fixed plate (4).
2. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 1, characterized in that: A first rubber pad (11) is fixedly installed on the inner wall of the first ultra-thin glass clamp (6), and a second rubber pad (12) is fixedly installed on the inner wall of the second ultra-thin glass clamp (10).
3. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 1, characterized in that: An air pump (13) is fixedly installed at the bottom of the enhanced soaking tank (1). A delivery pipe (14) is fixedly installed on both sides of the air pump (13). A spray pipe (15) connected to the delivery pipe (14) is fixedly installed on both sides of the enhanced soaking tank (1), and the output end of the spray pipe (15) extends into the interior of the enhanced soaking tank (1).
4. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 1, characterized in that: The enhanced soaking tank (1) is fixedly installed with a drain pipe (16) on both the front and rear sides. A support plate (17) is fixedly installed at one end of the drain pipe (16). A treatment box (18) is provided at the bottom of the support plate (17). The first filter screen (19) and the second filter screen (20) are fixedly installed inside the treatment box (18) from top to bottom.
5. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 4, characterized in that: Both sides of the processing box (18) are fixedly installed with limit frames (21). Two support rods (22) are movably installed on the limit frames (21). One end of the two support rods (22) is fixedly installed with a locking block (23). Multiple springs (24) are fixedly installed between the locking block (23) and the limit frame (21). Two limit frames (25) are symmetrically fixedly installed on the top of the support plate (17).
6. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 5, characterized in that: The diameter of the card block (23) is equal to the inner diameter of the slot on the limiting frame (25), and the other ends of the two support rods (22) are fixedly installed with baffles (26).
7. The ultrathin flexible glass mixed salt bath chemical strengthening equipment according to claim 6, characterized in that: A sealing groove (27) is provided on the support plate (17), and a sealing strip (28) is fixedly installed on the top of the processing box (18).