Test fixture for hard wire product

By designing a combined structure for testing fixtures for hard-wired products, the problem of inconvenient operation of connector clamps was solved, enabling rapid connection and stable positioning of hard-wired pins, improving testing efficiency and reliability, and enhancing safety.

CN224176638UActive Publication Date: 2026-04-28WUXI LEIFEI ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI LEIFEI ELECTRONIC TECH CO LTD
Filing Date
2025-01-10
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, the use of connectors to connect wires during electronic product testing is inconvenient and unreliable, leading to unsatisfactory test results or the need for repeated testing.

Method used

A test fixture for hard wire products was designed, which adopts a combination structure of test clamp, test insert, wire tube and bent positioning tube to realize the rapid connection and stable positioning of the hard wire lead wire. Insulating plastic material and metal copper tube are used to prevent the wire from touching the metal shell. The bent positioning tube has an inclined Z-shaped or C-shaped structure to increase the friction.

Benefits of technology

It improves the testing efficiency and reliability of hard-wired pin products, shortens testing time, enhances safety, and avoids test failures and repeated testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a test fixture for a hard wire product, which comprises a test base, a support table is arranged on the upper side of the test base, a positioning seat is arranged at the top of the support table through a connecting seat, a test chuck is inserted in the positioning seat, a plurality of test insertion seats are arranged in the test chuck, and a wire conduit is arranged at the lower end of each test insertion seat. The upper end of the supporting table is provided with a test chuck, a test insertion seat, a conduit tube and a bent positioning tube, the lower side of the conduit tube is provided with a bent positioning tube, the middle part in the supporting table is provided with a test groove, and one end of the bent positioning tube is electrically connected with a test wiring end of the test groove through a lead. The lead-out wire of the product is inserted into the bent positioning tube, the lead-out wire is quickly connected with the test wiring end, the positioning stability is high, disassembly and assembly are convenient, the product test time is greatly shortened, the test difficulty is greatly reduced, and the test reliability is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of electronic product testing technology, specifically a testing fixture for hard-wired products. Background Technology

[0002] Electronic products are products that rely on electrical energy to function. As these products become more widespread, there are increasingly more and more different kinds of electronic products. The annual shipment volume of electronic products is enormous, and each electronic product must undergo a shipment inspection before leaving the factory.

[0003] An existing patent application (application number 201721729453.3) discloses an electronic product testing device for performing electrical performance tests on electronic products. The device includes a fixed component, a floating adjustment component, and a mounting component for placing test modules. The mounting component is buoyantly mounted on the fixed component via the floating adjustment component, allowing the mounting component and the test modules mounted thereon to collapse and reset in the Z-direction when the electronic product is inserted, and to float and self-reset in the X and Y directions perpendicular to the Z-direction. This invention allows for fine-tuning of the insertion angle of the electronic product under test, greatly reducing device wear and improving testing efficiency. However, it requires connecting the product's wiring with connectors, which is inconvenient, and unreliable wiring can easily lead to unsatisfactory test results or repeated testing. Utility Model Content

[0004] The purpose of this utility model is to provide a test fixture for hard-wired products, so as to solve the problems in the prior art that require the use of wire clamps to connect the connecting wires of the product, which is inconvenient to operate and the unreliable wiring can easily lead to unsatisfactory test results or repeated testing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a test fixture for hard wire products, including a test base, a support platform on the upper side of the test base, a positioning seat on the top of the support platform via a connecting seat, a test clamp inserted inside the positioning seat, a plurality of test insertion seats inside the test clamp, a wire tube at the lower end of the test insertion seat, and a bent positioning tube at the lower side of the wire tube, a test slot in the middle of the support platform, and one end of the bent positioning tube electrically connected to the test terminal of the test slot via a wire.

[0006] Furthermore, the connecting seat is a frustum-shaped seat, and the positioning seat has a first positioning groove on its upper side.

[0007] Furthermore, the positioning seat has a second positioning groove inside, and the test insertion seat is engaged in the second positioning groove.

[0008] Furthermore, the test insert is provided with a wire hole, and one end of the wire hole is shaped like a horn.

[0009] Furthermore, the test insert and the lead conduit are integrally formed, and both the test insert and the lead conduit are made of insulated plastic.

[0010] Furthermore, the bent positioning tube is a metal copper tube, and the inner diameter of the bent positioning tube is larger than the outer diameter of the wire tube.

[0011] Furthermore, the bent positioning tube is an inclined Z-shaped tube or a bent positioning tube with a C-shaped tube or an S-shaped tube inside.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through the test clamp, test insertion seat, wire tube and bent positioning tube provided on the upper end of the support platform, enables the rigid lead wire of the product to be inserted into the bent positioning tube, realizing the rapid connection between the rigid lead wire and the test terminal. The positioning stability is high, the disassembly and assembly are convenient, and the product testing time is greatly shortened, which improves both testing efficiency and testing reliability.

[0014] 2. This utility model integrates the test insert and the lead tube, and the test clamp, test insert, and lead tube are all made of insulated plastic. The bent positioning tube is made of metal copper tube, which prevents the lead tube from contacting the metal shell and causing test failure, thus further improving the safety of testing products with hard wire pins.

[0015] 3. This utility model uses a bent positioning tube, which is either an inclined Z-shaped tube or has a C-shaped or S-shaped tube inside. This increases the friction force of the rigid lead wire of the product under test being inserted into the bent positioning tube, thereby improving the stability of the rigid lead wire being inserted into the bent positioning tube. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a longitudinal sectional view of the support platform structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the curved positioning tube structure of this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of the structure at point A of this utility model.

[0021] In the diagram: 1. Test base; 2. Support platform; 3. Connecting seat; 4. Positioning seat; 5. Test clamp; 6. First positioning slot; 7. Second positioning slot; 8. Test insertion seat; 9. Wire hole; 10. Bent positioning tube; 11. Wire conduit; 12. Test slot; 13. Test terminal. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 In this embodiment of the utility model, a test fixture for a hard wire product includes a test base 1, a support platform 2 on the upper side of the test base 1, a positioning seat 4 on the top of the support platform 2 via a connecting seat 3, the connecting seat 3 being a frustum, a first positioning groove 6 on the upper side of the positioning seat 4, a second positioning groove 7 inside the positioning seat 4, and a test insertion seat 8 snapped into the second positioning groove 7, a test clamp 5 inserted inside the positioning seat 4, a plurality of test insertion seats 8 inside the test clamp 5, a wire tube 11 at the lower end of the test insertion seat 8, and a bent positioning tube 10 on the lower side of the wire tube 11, a test groove 12 in the middle of the support platform 2, and one end of the bent positioning tube 10 electrically connected to the test terminal 13 of the test groove 12 via a wire, so that the hard wire of the product to be tested can be inserted into the bent positioning tube 10, realizing a quick connection between the hard wire and the test terminal, with high positioning stability, convenient disassembly and assembly, and greatly shortening the product testing time, thus improving both testing efficiency and testing reliability.

[0024] like Figure 1 and Figure 3 As shown, in order to facilitate the insertion of rigid lead wires into the insertion curved positioning tube 10, a wire hole 9 is provided in the test insertion seat 8, and one end of the wire hole 9 is set in a trumpet shape so that the rigid lead wires can be inserted into the insertion curved positioning tube 10.

[0025] like Figure 1 , Figure 2 and Figure 4As shown, in order to prevent the test failure caused by the wire contacting the metal casing, the test insert 8 and the wire tube 11 are integrated. The test clamp 5, the test insert 8 and the wire tube 11 are all made of insulating plastic. The bent positioning tube 10 is made of copper metal, and the inner diameter of the bent positioning tube 10 is larger than the outer diameter of the wire tube 11. This prevents the test failure caused by the wire contacting the metal casing and further improves the safety of testing hard-wired pin products.

[0026] like Figure 3 and Figure 4 As shown, in order to improve the stability of the rigid lead inserted into the bent positioning tube 10, a C-shaped tube or an S-shaped tube is provided inside the bent positioning tube 10, which increases the friction force of the rigid lead of the product under test inserted into the bent positioning tube 10, and facilitates the improvement of the stability of the rigid lead inserted into the bent positioning tube 10.

[0027] The working principle and usage process of this utility model are as follows: In use, the test clamp 5, test insertion seat 8, wire tube 11 and bent positioning tube 10 provided on the upper end of the support platform 2 enable the rigid lead wire of the product to be tested to be inserted into the bent positioning tube 10, so as to realize the rapid connection between the rigid lead wire and the test terminal. The positioning stability is high, the disassembly and assembly are convenient, and the product testing time is greatly shortened, which improves both testing efficiency and testing reliability.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A test fixture for hard wire products, comprising a test base (1), characterized in that: The test base (1) is provided with a support platform (2) on its upper side. The top of the support platform (2) is provided with a positioning seat (4) via a connecting seat (3). A test clamp (5) is inserted inside the positioning seat (4). Multiple test insertion seats (8) are provided inside the test clamp (5). A wire tube (11) is provided at the lower end of the test insertion seat (8). A bent positioning tube (10) is provided on the lower side of the wire tube (11). A test groove (12) is provided in the middle of the support platform (2). One end of the bent positioning tube (10) is electrically connected to the test terminal (13) of the test groove (12) via a wire.

2. The test fixture for hard wire products according to claim 1, characterized in that: The connecting seat (3) is a frustum, and the positioning seat (4) has a first positioning groove (6) on its upper side.

3. The test fixture for hard wire products according to claim 1, characterized in that: The positioning seat (4) has a second positioning groove (7) inside, and the test insertion seat (8) is engaged in the second positioning groove (7).

4. The test fixture for hard wire products according to claim 3, characterized in that: The test insert (8) is provided with a wire hole (9), and one end of the wire hole (9) is shaped like a horn.

5. A test fixture for hard wire products according to claim 1, characterized in that: The test insert (8) and the wire tube (11) are integrally formed, and both the test insert (8) and the wire tube (11) are made of insulating plastic.

6. A test fixture for hard wire products according to claim 1, characterized in that: The bent positioning tube (10) is a metal copper tube, and the inner diameter of the bent positioning tube (10) is larger than the outer diameter of the wire tube (11).

7. A test fixture for hard wire products according to claim 6, characterized in that: The curved positioning tube (10) is an inclined Z-shaped tube or the curved positioning tube (10) has a C-shaped tube or an S-shaped tube inside.

Citation Information

Patent Citations

  • Electronic product testing device

    CN207689525U