Multi-station processing carrier for electric connector
By designing a multi-station processing carrier that integrates loading/unloading, welding, and inspection stations, the problems of large footprint and high cost in the processing of electrical connectors are solved, and efficient multi-station operation and inspection are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIXING NAVIGATION ELECTRICAL CONNECTOR CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-28
AI Technical Summary
The current electrical connector manufacturing process requires multiple independent workstations, which occupy a large area and are costly, making it difficult to achieve efficient multi-station processing and testing.
Design a multi-station machining carrier for electrical connectors, including a machining turntable, fixtures, loading and unloading stations, welding stations, and inspection stations. Utilize cylinders and tracks to achieve automated movement of workpieces and welding inspection, integrating multi-station operation.
It enables multi-station processing and testing of electrical connectors, improving processing efficiency, reducing equipment footprint and cost, and enhancing overall functionality and usability.
Smart Images

Figure CN224177716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical connector processing technology, specifically to a multi-station processing carrier for electrical connectors. Background Technology
[0002] Electronic connectors, also known as circuit connectors or electrical connectors, are conductor devices that bridge two conductors in a circuit, allowing current or signals to flow from one conductor to the other. An electronic connector is a type of electrical system that provides a separable interface for connecting two secondary electronic systems. Simply put, a connector is a component used to complete electrical connections between circuits or electronic devices; it is the bridge between them. The manufacturing of electronic connectors requires multiple operations, including material handling, soldering, and testing. Each operation requires an independent workstation, resulting in a large footprint and the need for transportation equipment between workstations, increasing costs. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a multi-station processing carrier for electrical connectors, which can realize multi-station processing and inspection of products, with high processing efficiency, full overall functions, and good performance.
[0004] To address the aforementioned technical problems, this utility model provides a multi-station processing carrier for electrical connectors, including a processing turntable with a fixture mounted on it. The turntable's periphery is sequentially arranged with loading / unloading stations, a welding station, and an inspection station. The welding station includes a support plate with a drive cylinder and an auxiliary track. The output end of the drive cylinder has a mounting plate, and the mounting plate has a welding cylinder with a welding assembly at its output end. The inspection station includes a mounting shaft with an auxiliary cylinder at its top. The output end of the auxiliary cylinder has a top vision inspection assembly.
[0005] Furthermore, a worktable is provided at the bottom of the processing turntable, and a frame is provided on the outside of the worktable. A control panel and an emergency stop button are provided on the frame.
[0006] Furthermore, an auxiliary table is provided on the side of the processing turntable, and a material box is provided on the auxiliary table.
[0007] Furthermore, the loading and unloading station includes an X-axis moving assembly, on which a moving plate is provided, on which a picking cylinder is provided, at the output end of the picking cylinder a clamping cylinder, and at the output end of the clamping cylinder a gripper.
[0008] Furthermore, a limiting shaft is provided between the mounting plate and the welding assembly.
[0009] Furthermore, the inspection station also includes a raised seat set on one side of the Haloxylon ammodendron installation axis. The raised seat is equipped with a sliding rail and a sliding cylinder. The output end of the sliding cylinder is equipped with a side vision inspection component adapted to the sliding rail.
[0010] The beneficial effects of this utility model are as follows: When using this device, the loading and unloading stations are used to load and unload workpieces. The product is fed from the outside into the fixture on the processing turntable, or the workpiece is taken out of the fixture. After completion, the processing turntable rotates and brings it to the welding station or inspection station. The drive cylinder starts and drives the mounting plate to move back and forth on the auxiliary track, thereby adjusting the position of the front welding cylinder. The welding cylinder drives the welding assembly to move up and down to adjust the height. The welding assembly performs the welding operation. After welding, it enters the inspection station. The auxiliary cylinder drives the top vision inspection assembly to perform visual inspection of the workpiece. Finally, the workpiece is unloaded. It can realize multi-station processing and inspection of products, with high processing efficiency, full overall functions, and good use effect. Attached Figure Description
[0011] Fig. 1 This is a schematic diagram of the overall structure of this utility model.
[0012] Fig. 2 This is a schematic diagram of the testing station structure of this utility model.
[0013] Fig. 3 This is a schematic diagram of the frameless structure of this utility model.
[0014] The following are the labeling instructions in the diagram: 1. Machining turntable; 2. Fixture; 3. Loading / unloading station; 31. X-axis moving assembly; 32. Moving plate; 33. Picking cylinder; 34. Clamping cylinder; 35. Gripper; 4. Welding station; 41. Support plate; 42. Drive cylinder; 43. Auxiliary rail; 44. Mounting plate; 45. Welding cylinder; 46. Welding assembly; 47. Limiting shaft; 5. Inspection station; 51. Mounting shaft; 52. Auxiliary cylinder; 53. Top vision inspection assembly; 54. Lifting seat; 55. Sliding rail; 56. Sliding cylinder; 57. Side vision inspection assembly; 6. Worktable; 7. Frame; 8. Control panel; 9. Emergency stop button; 10. Auxiliary table; 11. Material box. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0020] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0021] Reference Figs. 1 to 3 As shown, an embodiment of a multi-station processing carrier for electrical connectors according to this utility model includes a processing turntable 1, on which a clamp 2 is provided. A loading / unloading station 3, a welding station 4, and an inspection station 5 are sequentially arranged around the processing turntable 1. The welding station 4 includes a support plate 41, on which a drive cylinder 42 and an auxiliary rail 43 are provided. A mounting plate 44 is provided at the output end of the drive cylinder 42, and a welding cylinder 45 is provided on the mounting plate 44. A welding assembly 46 is provided at the output end of the welding cylinder 45. The inspection station 5 includes a mounting shaft 51, on which an auxiliary cylinder 52 is provided at the top. A top vision inspection assembly 53 is provided at the output end of the auxiliary cylinder 52.
[0022] In use, the loading and unloading station 3 is used to load and unload the workpiece. The product is fed from the outside into the fixture 2 on the processing turntable 1 or the workpiece is taken out of the fixture 2. After completion, the processing turntable 1 rotates to bring it into the welding station 4 or the inspection station 5. The drive cylinder 42 starts and drives the mounting plate 44 to move back and forth on the auxiliary track 43, thereby adjusting the position of the front welding cylinder 45. The welding cylinder 45 drives the welding assembly 46 to move up and down to adjust the height. The welding assembly 46 performs the welding operation. After welding is completed, it enters the inspection station 5. The auxiliary cylinder 52 drives the top vision inspection assembly 53 to perform visual inspection on the workpiece. Finally, the workpiece is unloaded.
[0023] The bottom of the processing turntable 1 is provided with a workbench 6, and a frame 7 is provided on the outside of the workbench 6. The frame 7 is provided with a control panel 8 and an emergency stop button 9, which facilitates the operation of the entire equipment by the staff and protects the equipment from affecting the staff outside during operation.
[0024] An auxiliary table 10 is provided on the side of the processing turntable 1, and a material box 11 is provided on the auxiliary table 10.
[0025] The loading / unloading station 3 includes an X-axis moving assembly 31, on which a moving plate 32 is mounted. A material-picking cylinder 33 is mounted on the moving plate 32. A clamping cylinder 34 is mounted at the output end of the material-picking cylinder 33, and a gripper 35 is mounted at the output end of the clamping cylinder 34. The X-axis moving assembly 31 drives the moving plate 32 to move left and right, the material-picking cylinder 33 drives the gripper 35 at the bottom to move up and down, and the clamping cylinder 34 is used for clamping and unloading materials.
[0026] A limiting shaft 47 is provided between the mounting plate 44 and the welding assembly 46, which plays a limiting role when the welding assembly 46 moves up and down; the inspection station 5 also includes a lifting seat 54 provided on one side of the mounting shaft 51. The lifting seat 54 is provided with a sliding rail 55 and a sliding cylinder 56. The output end of the sliding cylinder 56 is provided with a side vision inspection component 57 adapted to the sliding rail 55. The sliding cylinder 56 drives the side vision inspection component 57 to move back and forth along the sliding rail 55 to adjust the distance between the side vision inspection component 57 and the workpiece to achieve the best visual inspection position.
[0027] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A multi-station processing carrier for electrical connectors, characterized in that, It includes a processing turntable (1), on which a fixture (2) is provided, and on the periphery of the processing turntable (1) are arranged loading and unloading stations (3), welding stations (4) and inspection stations (5); The welding station (4) includes a support plate (41), on which a drive cylinder (42) and an auxiliary rail (43) are provided. The output end of the drive cylinder (42) is provided with a mounting plate (44), on which a welding cylinder (45) is provided, and on which a welding assembly (46) is provided. The inspection station (5) includes a mounting shaft (51), an auxiliary cylinder (52) is provided at the top of the mounting shaft (51), and a top vision inspection component (53) is provided at the output end of the auxiliary cylinder (52).
2. The multi-station processing carrier for electrical connectors as described in claim 1, characterized in that, The processing turntable (1) has a workbench (6) at its bottom, and a frame (7) is provided on the outside of the workbench (6). The frame (7) is equipped with a control panel (8) and an emergency stop button (9).
3. The multi-station processing carrier for electrical connectors as described in claim 1, characterized in that, The processing turntable (1) has an auxiliary table (10) on its side, and a material box (11) is provided on the auxiliary table (10).
4. The multi-station processing carrier for electrical connectors as described in claim 1, characterized in that, The loading and unloading station (3) includes an X-axis moving assembly (31), a moving plate (32) is provided on the X-axis moving assembly (31), a picking cylinder (33) is provided on the moving plate (32), a clamping cylinder (34) is provided at the output end of the picking cylinder (33), and a gripper (35) is provided at the output end of the clamping cylinder (34).
5. The multi-station processing carrier for electrical connectors as described in claim 1, characterized in that, A limiting shaft (47) is provided between the mounting plate (44) and the welding assembly (46).
6. The multi-station processing carrier for electrical connectors as described in claim 1, characterized in that, The inspection station (5) also includes a lifting seat (54) disposed on one side of the mounting shaft (51). The lifting seat (54) is provided with a sliding rail (55) and a sliding cylinder (56). The output end of the sliding cylinder (56) is provided with a side vision inspection component (57) adapted to the sliding rail (55).