Template for molding special-shaped disc buckle

Abstract

The utility model relates to the technical field of disc buckle molding, in particular to a template for molding a specially-shaped disc buckle, which comprises supporting layers which are symmetrically arranged, a first transparent acrylic plate is arranged between the two supporting layers, a second transparent acrylic plate is arranged below the first transparent acrylic plate and is arranged between the two supporting layers, and the second transparent acrylic plate is arranged below the second transparent acrylic plate. A first hollow layer is formed between the first transparent acrylic plate and the second transparent acrylic plate, and the supporting layer, the first transparent acrylic plate, the second transparent acrylic plate, the first hollow layer, the round needle holes, the third transparent acrylic plate, the second hollow layer and the high-density sponge are arranged, so that the transparent acrylic plate is more attractive in appearance. Therefore, the template can be used for molding the plate buckles with different special shapes, the stable size and the consistent shape of the manufactured plate buckle finished product are ensured, the production efficiency of the plate buckle manufacturing is improved, on one hand, the requirement of directly using an A4-size design pattern draft output by a printer is met, and on the other hand, the manufacturing requirement of the plate buckles with common sizes in the market is met.

Description

A template for shaping special-shaped buttons. Technical Field

[0001] This utility model relates to the field of button molding technology, specifically a template for molding special-shaped buttons. Background Technology

[0002] Currently, basic straight-line and basic twisted-knot frog buttons have been automated into machine production, but frog buttons with special shapes still need to be made by hand.

[0003] Handmade Chinese knot buttons are exquisite in design and complex in production process, involving various techniques such as knotting, wrapping, sewing, and weaving. Currently, the shaping of special Chinese knot buttons mainly relies on skilled workers to compare dimensions, shape them by hand, and fix them by hand sewing. This requires a high level of skill and aesthetic appreciation from the workers. Some companies process the shape of Chinese knot buttons by printing patterns and sculpting them with pins. In this process, the pins are easily knocked over and the patterns are easily displaced.

[0004] Due to the diverse shapes and lack of standardized production templates for special-shaped buttons, companies often experience low efficiency, poor shaping effects, and unstable quality during production. Therefore, this paper proposes a template for shaping special-shaped buttons to address these issues. Summary of the Invention

[0005] The purpose of this utility model is to provide a template for shaping special-shaped disc buckles, so as to solve the problem mentioned in the background art of the lack of a unified process for making templates.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A template for shaping special-shaped disc buckles includes symmetrically arranged support layers. A first transparent acrylic sheet is installed between two support layers. A second transparent acrylic sheet is installed between the two support layers below the first transparent acrylic sheet. A first perforated layer is formed between the first and second transparent acrylic sheets. Circular pinholes are distributed between the first and second transparent acrylic sheets. A third transparent acrylic sheet is installed between the two support layers below the second transparent acrylic sheet. A second perforated layer is formed between the second and third transparent acrylic sheets. High-density sponge is provided on the inner side of the second perforated layer.

[0008] Preferably, the support layer has a length of 300mm, a height of 45mm, and a width of 8mm; the first transparent acrylic sheet and the second transparent acrylic sheet have a length of 300mm, a width of 220mm, and a height of 4mm; the support layer has a length of 300mm, a height of 45mm, and a width of 8mm; and the overall template has a length of 300mm, a width of 236mm, and a height of 45mm.

[0009] Preferably, the first perforated layer is used to hold the A4-sized disc-shaped design printed by the printer.

[0010] Preferably, the spacing between the circular pinholes is 2mm, the diameter of the circular pinholes is 1mm, and the circular pinholes between the first transparent acrylic plate and the second transparent acrylic plate correspond one-to-one.

[0011] Preferably, the high-density sponge is used to fix the pins, and the upper and lower sides of the high-density sponge are tightly attached to the second transparent acrylic plate and the third transparent acrylic plate, respectively, and the left and right sides of the high-density sponge are tightly attached to the support layer, respectively.

[0012] Preferably, the layers are bonded and fixed together using acrylic adhesive.

[0013] Preferably, the layers can be reinforced with additional tape.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this utility model, the supporting layer, the first transparent acrylic sheet, the second transparent acrylic sheet, the first hollow layer, the circular pinholes, the third transparent acrylic sheet, the second hollow layer, and the high-density sponge are arranged to enable this template to be used for shaping different special-shaped disc buttons, ensuring that the finished disc buttons have stable dimensions and consistent shapes, and improving the production efficiency of disc button production. On the one hand, it meets the need for A4-sized design drafts that can be directly printed out, and on the other hand, it meets the needs for producing disc buttons of common sizes on the market. Attached Figure Description

[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 is a schematic diagram of the high-density sponge installation structure of this utility model;

[0018] Figure 3 is a schematic diagram of the overall disassembly structure of this utility model.

[0019] In the diagram: 1. Support layer; 2. First transparent acrylic sheet; 3. Second transparent acrylic sheet; 4. First perforated layer; 5. Circular pinholes; 6. Third transparent acrylic sheet; 7. Second perforated layer; 8. High-density sponge. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0022] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0023] Please refer to Figures 1-3. This utility model provides a technical solution:

[0024] A template for shaping special-shaped buttonholes includes symmetrically arranged support layers 1, a first transparent acrylic sheet 2 installed between the two support layers 1, a second transparent acrylic sheet 3 installed between the two support layers 1 below the first transparent acrylic sheet 2, a first perforated layer 4 formed between the first transparent acrylic sheet 2 and the second transparent acrylic sheet 3, and circular pinholes 5 distributed between the first transparent acrylic sheet 2 and the second transparent acrylic sheet 3. A third transparent acrylic sheet 3 installed between the two support layers 1 below the second transparent acrylic sheet 3. A second perforated layer 7 is formed between the first transparent acrylic sheet 6, the second transparent acrylic sheet 3, and the third transparent acrylic sheet 6. High-density sponge 8 is provided inside the second perforated layer 7. The support layer 1 is 300mm long, 45mm high, and 8mm wide. The first transparent acrylic sheet 2 and the second transparent acrylic sheet 3 are 300mm long, 220mm wide, and 4mm high. The support layer 1 is 300mm long, 45mm high, and 8mm wide. The overall length of this template is 300mm, the width is 236mm, and the height is... The first hollow layer 4, 45mm thick, is used to hold the A4-sized button design printed by the printer. The spacing between the circular pinholes 5 is 2mm, and the diameter of the circular pinholes 5 is 1mm. The circular pinholes 5 between the first transparent acrylic plate 2 and the second transparent acrylic plate 3 correspond one-to-one. The high-density sponge 8 is used to fix the pins. The upper and lower sides of the high-density sponge 8 are tightly attached to the second transparent acrylic plate 3 and the third transparent acrylic plate 6, respectively. The left and right sides of the high-density sponge 8 are tightly attached to the support layer 1, respectively. All layers are bonded together with special acrylic adhesive. The layers can be reinforced with additional tape. Through the support layer 1, the first transparent acrylic sheet 2, the second transparent acrylic sheet 3, the first hollow layer 4, the circular pinholes 5, the third transparent acrylic sheet 6, the second hollow layer 7, and the high-density sponge 8, this template can be used for shaping different special-shaped buttons, ensuring that the finished buttons have stable dimensions and consistent shapes, and improving the production efficiency of buttons. On the one hand, it meets the need for A4-sized design drafts that can be directly printed, and on the other hand, it meets the needs for making buttons of common sizes on the market.

[0025] Workflow: I. Preparation Phase:

[0026] Design the design of the frog button pattern on an A4-sized grid template (the grid template that matches the mold) using design software, and print it out using a printer; prepare the materials and tools needed for making the frog button, including fabric, wire rod, sewing thread, cotton, decorative materials, glue, paste, double-sided lining, etc., and tools including scissors, hand sewing needles, pins, templates, etc.; assemble the support layer 1, the first transparent acrylic sheet 2, the second transparent acrylic sheet 3, and the third transparent acrylic sheet 6, and fix each layer with acrylic special adhesive and reinforce it with tape; place the high-density sponge 8 with a size of 300mm*220mm into the second hollow layer 7, and place the printed frog button design pattern into the first hollow layer 4;

[0027] II. Production Stage:

[0028] Positioning: Organize and determine the position of the A4 design draft. Use pins inserted into the circular needle holes 5 to position the turning points, curved positions, and special shape positions of the button in the design draft on the template. Shaping: Use the wire strip to shape along the lines of the design draft positioned by the pins on the template. The number of pins can be increased or decreased as needed. Fixing: Use a hand sewing needle to pre-sewn the positions of the button that need to be fixed. Remove the button from the template, tidy up the shape, and hand-sewn to reinforce the button. Padding: According to the design effect of the button, use plain or patterned fabric to pad the hollow positions of the button's pattern. Stuffing: Stuff the padding with cotton to ensure the pattern is full. Use glue to fix the cotton, padding, and wire strip together. Trim off the excess padding along the edge of the wire strip. Sealing: Use glue, paste, or double-sided interfacing to fix the bottom fabric to the bottom edge of the button. Trim the bottom fabric and burn the edges to ensure that the edge of the button is neat, clean, and free of fraying.

[0029] III. Quality Inspection Stage:

[0030] Place the frog button on the template and check whether the size and shape of the frog button are consistent with the design draft. Make minor adjustments to any parts with problems in the design to ensure that the frog button shape meets the design requirements.

[0031] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A template for shaping special-shaped disc buckles, comprising symmetrically arranged support layers (1), characterized in that: A first transparent acrylic plate (2) is installed between the two support layers (1). A second transparent acrylic plate (3) is installed between the two support layers (1) below the first transparent acrylic plate (2). A first hollow layer (4) is formed between the first transparent acrylic plate (2) and the second transparent acrylic plate (3). The middle of the first transparent acrylic plate (2) and the second transparent acrylic plate (3) is filled with circular pinholes (5). A third transparent acrylic plate (6) is installed between the two support layers (1) below the second transparent acrylic plate (3). A second hollow layer (7) is formed between the second transparent acrylic plate (3) and the third transparent acrylic plate (6). High-density sponge (8) is provided on the inner side of the second hollow layer (7).

2. The template for shaping special-shaped disc buttons according to claim 1, characterized in that: The support layer (1) has a length of 300mm, a height of 45mm, and a width of 8mm. The first transparent acrylic plate (2) and the second transparent acrylic plate (3) have a length of 300mm, a width of 220mm, and a height of 4mm. The support layer (1) has a length of 300mm, a height of 45mm, and a width of 8mm. The overall length of this template is 300mm, the width is 236mm, and the height is 45mm.

3. The template for shaping special-shaped disc buttons according to claim 1, characterized in that: The first hollow layer (4) is used to place the A4-sized disc buckle pattern printed by the printer.

4. A template for shaping special-shaped disc buttons according to claim 1, characterized in that: The spacing between the circular pinholes (5) is 2mm, and the diameter of the circular pinholes (5) is 1mm. The circular pinholes (5) between the first transparent acrylic plate (2) and the second transparent acrylic plate (3) correspond one-to-one.

5. A template for shaping special-shaped disc buttons according to claim 1, characterized in that: The high-density sponge (8) is used to fix the pins. The upper and lower sides of the high-density sponge (8) are tightly attached to the second transparent acrylic plate (3) and the third transparent acrylic plate (6) respectively. The left and right sides of the high-density sponge (8) are tightly attached to the support layer (1) respectively.

6. A template for shaping special-shaped disc buttons according to claim 1, characterized in that: Each layer is bonded and fixed together using special acrylic adhesive.

7. A template for shaping special-shaped disc buttons according to claim 6, characterized in that: Each layer can be reinforced with additional tape.

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