Cleaning equipment for screw assembly before film coating

By designing a pre-coating cleaning device for screw assemblies, multiple positioning blocks and worm gear transmission are used to achieve all-round cleaning of the screws, solving the problem of low cleaning efficiency for large batches of screws and improving cleaning efficiency.

CN224181504UActive Publication Date: 2026-05-01NINGBO TUGUAN COATING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO TUGUAN COATING TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing screw cleaning equipment is inefficient when cleaning large quantities of products, making it difficult to meet the needs of high-efficiency production.

Method used

A pre-coating cleaning device for screw assemblies was designed. Multiple positioning blocks support multiple screws. The device plate is moved by a drive component and the screws are rotated by a worm gear transmission. Combined with water spraying and brush cleaning, a comprehensive and efficient cleaning is achieved.

Benefits of technology

This technology enables efficient cleaning of multiple screws, improving cleaning efficiency and providing excellent preconditions for subsequent coating processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw assembly pre-coating cleaning device which comprises a cleaning box, one side of the top end of the cleaning box is fixedly connected with a mounting plate, the top end of the inner wall of the mounting plate is provided with a water spraying device, two device plates are arranged at the top of the cleaning box, the surface of each device plate is provided with a plurality of mounting holes, and the mounting holes are communicated with the mounting plates. A rotating block is arranged in an inner cavity of the mounting hole, and two positioning blocks are fixedly connected to one side wall of the rotating block. In a large-batch cleaning occasion, a plurality of screw rods can be supported through a plurality of positioning blocks arranged on the two device plates, then the device plate on the right side moves towards one side through the first driving part, installation and positioning of the screw rods are achieved, the second driving part is used for driving the worm to rotate, the worm is matched with the worm gear, and therefore the screw rods can be cleaned conveniently. Therefore, the multiple screws can rotate under the water spraying device, all-directional and high-efficiency cleaning of the surfaces of the multiple screws is achieved, and high-quality preconditions are provided for subsequent coating treatment of the screws.
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Description

Technical Field

[0001] This utility model relates to the field of screw cleaning technology, and in particular to a screw assembly pre-coating cleaning device. Background Technology

[0002] Screw cleaning equipment is a specialized device used to remove oil, impurities, and oxide layers from the surface of screws. It is widely used in automotive parts, aerospace, industrial machinery, and other fields. Spray cleaning machines, in particular, use a high-pressure spray system to directly spray cleaning fluid onto the screw surface in the form of a high-pressure jet, washing away the dirt.

[0003] The existing utility model patent with publication number CN222035971U discloses a high-efficiency cleaning device for screw surfaces. It states that "by setting up a water receiving shell, a rotating clamping assembly, a water tank, a water pump, a water suction pipe, an L-shaped plate, a water outlet pipe, multiple branch water pipes, and a spray head, the screw can be cleaned relatively conveniently and quickly. By setting up a hot air blower, an air outlet pipe, multiple branch air pipes, and an air hood, the cleaned screw can be quickly dried, making it convenient and beneficial to improving production efficiency." Although this solves the problem of "manual cleaning by hand using cleaning tools, which is time-consuming, labor-intensive, and inefficient," the device can only clean a single screw at a time. Cleaning a large number of screws takes a long time, resulting in relatively low overall efficiency and making it difficult to meet the needs of high-efficiency production. Therefore, a pre-coating cleaning device for screw components is proposed. Utility Model Content

[0004] Therefore, it is necessary to provide a pre-coating cleaning device for screw components to address the aforementioned technical problems.

[0005] To solve the above-mentioned technical problems, this utility model solves the problem that the cleaning of a large number of screws takes a long time, the overall efficiency is relatively low, and it is difficult to meet the needs of high-efficiency production through the following technical solution.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A pre-coating cleaning device for screw assemblies, comprising:

[0008] A cleaning tank, wherein a mounting plate is fixedly connected to one side of the top of the cleaning tank, and a water spraying device is installed on the top of the inner wall of the mounting plate;

[0009] Two device plates are placed on top of the cleaning tank. The surface of each device plate has multiple mounting holes. A rotating block is provided inside the mounting hole. Two positioning blocks are fixedly connected to one side wall of each rotating block.

[0010] The first drive unit is installed on one side wall of the cleaning tank. Worm gears are fixedly connected to the other side wall of the multiple rotating blocks on the right side. A drive component is provided on one side of the device plate on the right side.

[0011] In a preferred embodiment of the screw assembly pre-coating cleaning equipment provided by this utility model, the device plate on the left is fixedly connected to one side of the inner wall of the cleaning tank, and a moving groove is provided on one side of the device plate on the right.

[0012] In a preferred embodiment of the pre-coating cleaning equipment for screw assembly provided by this utility model, a fixing plate is fixedly connected to the other side of the inner wall of the cleaning tank, and the fixing plate is slidably connected to the inner cavity of the moving groove.

[0013] In a preferred embodiment of the screw assembly pre-coating cleaning device provided by this utility model, the output end of the drive unit is connected to the right device plate in a transmission manner, and the drive unit includes side blocks respectively fixed to the two side walls of the right device plate.

[0014] In a preferred embodiment of the screw assembly pre-coating cleaning device provided by this utility model, a second drive unit is installed on one side wall of one of the side blocks. The output shaft of the second drive unit rotates through the surface of the same side block and is connected to a worm gear.

[0015] In a preferred embodiment of the pre-coating cleaning device for screw assembly provided by this utility model, one end of the worm is rotatably connected to the surface of another side block, and the worm meshes with a worm wheel.

[0016] In a preferred embodiment of the pre-coating cleaning device for screw assembly provided by this utility model, an annular groove is provided on the inner wall of the mounting hole, and a fixing ring is fixedly connected to the outer wall of the rotating block. The rotating block is rotatably connected to the inner cavity of the mounting hole through the fixing ring and the annular groove.

[0017] In a preferred embodiment of the pre-coating cleaning equipment for screw assembly provided by this utility model, the positioning block is arc-shaped, and a number of ball bearings are embedded in the inner sidewall of the positioning block, and the two device plates are symmetrically distributed.

[0018] In a preferred embodiment of the screw assembly pre-coating cleaning equipment provided by this utility model, a plurality of mounting cylinders and moving rods are provided between the two device plates. The mounting cylinders are fixedly connected to the left device plate, and the moving rods are fixedly connected to the right device plate. One end of the moving rods is slidably connected to the inner cavity of the mounting cylinder.

[0019] In a preferred embodiment of the pre-coating cleaning equipment for screw assembly provided by this utility model, a top hole is provided on one side of the top end of the mounting cylinder, and brush bristles are fixedly connected to the top ends of both the mounting cylinder and the moving rod.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] This utility model provides a pre-coating cleaning device for screw assemblies. In large-scale cleaning applications, multiple screws are supported by multiple positioning blocks set on two device plates. Then, the right device plate is moved to one side by the first drive unit to achieve the installation and positioning of multiple screws. The second drive unit drives the worm gear to rotate, which, in cooperation with the worm wheel, allows multiple screws to rotate under the water spray device. This achieves comprehensive and efficient cleaning of the surface of multiple screws, providing excellent preconditions for subsequent coating treatment of the screws.

[0022] This utility model provides a pre-coating cleaning device for screw components. By incorporating brush bristles, the device can simultaneously brush away dirt from the screw surface while the screw is rotating. This combination of brushing and water spraying creates a dual cleaning mechanism, greatly enhancing the cleaning effect on the screw. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A schematic diagram of the overall structure of this utility model;

[0025] Figure 2 A bottom-view structural diagram is provided for this utility model;

[0026] Figure 3 This invention provides a partial structural schematic diagram;

[0027] Figure 4 This utility model provides a structural schematic diagram showing the partial disassembly of the device plate.

[0028] Figure 5 This utility model provides a structural schematic diagram of the drive component connection;

[0029] Figure 6 A schematic diagram of the brush bristles is provided for this utility model.

[0030] The markings in the diagram are explained as follows:

[0031] 1. Cleaning tank; 2. Mounting plate; 3. Water spray device; 4. Device plate; 5. Mounting hole; 6. Rotating block; 7. Positioning block; 8. Drive unit one; 9. Worm gear; 10. Drive component; 101. Side block; 102. Drive unit two; 103. Worm; 11. Moving groove; 12. Fixing plate; 13. Ring groove; 14. Fixing ring; 15. Ball bearing; 16. Mounting cylinder; 17. Top hole; 18. Moving rod; 19. Brush bristles. Detailed Implementation

[0032] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention. Example

[0033] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A pre-coating cleaning device for screw assembly includes a cleaning tank 1, an mounting plate 2 fixedly connected to one side of the top of the cleaning tank 1, and a water spraying device 3 installed on the top of the inner wall of the mounting plate 2 for spraying cleaning liquid onto the screw surface and pre-rinsing the screw surface with high-pressure water flow to remove some dirt.

[0034] Two device plates 4 are L-shaped and are placed on top of the cleaning tank 1. Multiple mounting holes 5 are provided on the surface of the device plates 4 to provide mounting space for the rotating block 6. The rotating block 6 is installed in the inner cavity of the mounting hole 5 and can rotate under the drive of the drive component 10, thereby driving the screw to rotate. Two positioning blocks 7 are fixedly connected to one side wall of the rotating block 6. The positioning blocks 7 are arc-shaped. The length of the top positioning block 7 is shorter than that of the bottom positioning block 7 to facilitate the placement of the screw. The inner wall of the mounting hole 5 is provided with an annular groove 13. The outer wall of the rotating block 6 is fixedly connected with a fixing ring 14. The rotating block 6 is rotatably connected to the inner cavity of the mounting hole 5 through the fixing ring 14 and the annular groove 13. The positioning blocks 7 are arc-shaped and several ball bearings 15 are embedded in the inner side wall of the positioning blocks 7. The two device plates 4 are symmetrically distributed.

[0035] The drive unit 8, specifically a cylinder, provides driving force for the movement of the right-side device plate 4. The drive unit 8 is installed on one side wall of the cleaning tank 1. The other side wall of the multiple rotating blocks 6 on the right side is fixedly connected to a worm gear 9, which is used to transmit the rotation of the worm 103 to the rotating block 6, thereby driving the screw to rotate. A drive component 10 is provided on one side of the right-side device plate 4.

[0036] Preferably, the left device plate 4 is fixedly connected to one side of the inner wall of the cleaning tank 1, and a movable groove 11 is provided on one side of the right device plate 4. A fixed plate 12 is fixedly connected to the other side of the inner wall of the cleaning tank 1. The fixed plate 12 is slidably connected to the inner cavity of the movable groove 11. The movable groove 11 and the fixed plate 12 play a role in limiting and guiding the right device plate 4.

[0037] Preferably, the output end of the drive unit 8 is connected to the right device plate 4 via a transmission connection. The drive unit 10 includes side blocks 101 respectively fixed to the two side walls of the right device plate 4. One side wall of one of the side blocks 101 is equipped with a drive unit 2 102, specifically a motor, which provides driving force for the rotation of the worm 103. The output shaft of the drive unit 2 102 rotates through the surface of the side block 101 on the same side and is connected to the worm 103 via a transmission connection. One end of the worm 103 is rotatably connected to the surface of the other side block 101. The worm 103 meshes with the worm wheel 9. The drive unit 2 102 drives the worm 103 to rotate, and the worm 103 drives the worm wheel 9 to rotate, thereby driving the rotating block 6 and the screw to rotate, thereby achieving comprehensive cleaning of the screw surface.

[0038] Preferably, a plurality of mounting cylinders 16 and moving rods 18 are provided between the two device plates 4. The mounting cylinders 16 are fixedly connected to the left device plate 4, and the moving rods 18 are fixedly connected to the right device plate 4. One end of the moving rods 18 is slidably connected to the inner cavity of the mounting cylinders 16. A top hole 17 is provided on one side of the top of the mounting cylinder 16 to provide moving space for the brush bristles 19 on the top of the moving rods 18 so that the brush bristles 19 on the mounting cylinders 16 and the moving rods 18 can be combined. The top ends of the mounting cylinders 16 and the moving rods 18 are both fixedly connected with brush bristles 19 to brush the dirt on the screw surface.

[0039] The process of using the pre-coating cleaning equipment for screw components provided by this utility model is as follows: First, the operator places the two ends of multiple screws between the two positioning blocks 7 on the two device plates 4 in sequence. Then, the drive unit 1 8 is driven, so that the right device plate 4, under the limiting action of the moving groove 11 and the fixed plate 12, moves the positioning blocks 7 and other components on it to one side until they abut against the screws, thus clamping the screws. At the same time, the moving rod 18 on the right device plate 4 drives the brush bristles 19 on it to merge with the brush bristles 19 on the mounting cylinder 16 through the top hole 17. Then, the drive unit 2 102 is activated, so that the worm gear 103 rotates, which drives the multiple rotating blocks 6 on this side to rotate through the worm wheel 9, thereby making the multiple screws rotate. The water spray device 3 rinses the screws, and the brush bristles 19 brush the screws, thus completing the cleaning of multiple screws.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; conversely, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A pre-coating cleaning device for screw components, characterized in that, It includes: A cleaning tank (1) is fixedly connected to one side of the top of the cleaning tank (1), and a water spraying device (3) is installed on the top of the inner wall of the mounting plate (2). Two device plates (4) are placed on top of the cleaning tank (1). Multiple mounting holes (5) are opened on the surface of the device plates (4). A rotating block (6) is provided in the inner cavity of the mounting hole (5). Two positioning blocks (7) are fixedly connected to one side wall of the rotating block (6). Drive unit 1 (8) is installed on one side wall of the cleaning tank (1), and worm gears (9) are fixedly connected to the other side wall of the multiple rotating blocks (6) on the right side. A drive component (10) is provided on one side of the device plate (4) on the right side.

2. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, The device plate (4) on the left is fixedly connected to one side of the inner wall of the cleaning tank (1), and a moving groove (11) is provided on one side of the device plate (4) on the right.

3. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, A fixing plate (12) is fixedly connected to the other side of the inner wall of the cleaning tank (1), and the fixing plate (12) is slidably connected to the inner cavity of the moving groove (11).

4. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, The output end of the drive unit (8) is connected to the right device plate (4) for transmission. The drive unit (10) includes side blocks (101) that are respectively fixed to the two side walls of the right device plate (4).

5. The screw assembly pre-coating cleaning equipment according to claim 4, characterized in that, One of the side blocks (101) has a drive unit two (102) mounted on one side wall. The output shaft of the drive unit two (102) rotates through the surface of the side block (101) on the same side and is connected to a worm gear (103).

6. The screw assembly pre-coating cleaning equipment according to claim 5, characterized in that, One end of the worm (103) is rotatably connected to the surface of another side block (101), and the worm (103) meshes with the worm wheel (9).

7. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, The inner wall of the mounting hole (5) is provided with an annular groove (13), and the outer wall of the rotating block (6) is fixedly connected with a fixing ring (14). The rotating block (6) is rotatably connected to the inner cavity of the mounting hole (5) through the fixing ring (14) and the annular groove (13).

8. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, The positioning block (7) is arc-shaped, and several balls (15) are embedded in the inner sidewall of the positioning block (7). The two device plates (4) are symmetrically distributed.

9. The screw assembly pre-coating cleaning equipment according to claim 1, characterized in that, A plurality of mounting cylinders (16) and a moving rod (18) are provided between the two device plates (4). The mounting cylinders (16) are fixedly connected to the left device plate (4), and the moving rods (18) are fixedly connected to the right device plate (4). One end of the moving rods (18) is slidably connected to the inner cavity of the mounting cylinders (16).

10. A pre-coating cleaning device for screw assemblies according to claim 9, characterized in that, A top hole (17) is provided on one side of the top of the mounting cylinder (16), and brush bristles (19) are fixedly connected to the top of both the mounting cylinder (16) and the moving rod (18).

Citation Information

Patent Citations

  • Efficient screw surface cleaning device

    CN222035971U