High-lift impeller machining device for industrial pump
By using a high-lift impeller processing device for industrial pumps, precise positioning and welding of the impeller are achieved through components such as motor drive and lead screw transmission. This solves the problem of high cost in existing technologies for increasing lift and improves the ease and stability of impeller welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI IND PUMP MAKING
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-01
AI Technical Summary
When it is necessary to increase the head of an existing centrifugal pump during use, changing the impeller specifications increases costs and makes it unusable under certain operating conditions. There is an urgent need for a method to increase the head without changing the impeller specifications.
A high-lift impeller processing device for industrial pumps is adopted, including a bracket, welding torch, moving parts, limiting components, conveying mechanism and recovery components. Through components such as motor drive, lead screw transmission and cylinder lifting, the device can achieve precise positioning, welding and recovery of the impeller, thereby increasing the lift.
This technology improves the ease of welding and stability of the impeller, reduces the probability of impeller misalignment, and increases the head without changing the impeller specifications.
Smart Images

Figure CN224182363U_ABST
Abstract
Description
A high-lift impeller machining device for industrial pumps Technical Field
[0001] This application relates to the field of centrifugal pump processing technology, and in particular to a high-lift impeller processing device for industrial pumps. Background Technology
[0002] Currently, the shape and size of the pump impeller are closely related to the pump's performance. The impeller is the core component of the pump and a major factor affecting its working efficiency. The shape and arrangement of the blades in the impeller have a significant impact on the impeller's head.
[0003] In existing technologies, centrifugal pumps of the same model use a uniform impeller design, maintaining consistent structural dimensions and performance parameters to ensure a fixed flow rate and head output under standard operating conditions. This standardized design facilitates mass production and maintenance, and meets the basic requirements for pump performance stability in conventional industrial applications.
[0004] Regarding the aforementioned technologies, centrifugal pumps often require increased head during operation. However, changing the impeller specifications can lead to increased costs, and the replaced impeller may not be usable under specific operating conditions. Therefore, there is an urgent need for an impeller processing device that can increase the impeller head without changing the impeller specifications. Summary of the Invention
[0005] To increase the impeller head, this application provides a high-head impeller machining device for industrial pumps.
[0006] This application provides a high-lift impeller machining device for industrial pumps, which adopts the following technical solution:
[0007] A high-lift impeller processing device for industrial pumps includes a support and a welding torch. The welding torch is used to weld the impeller on the support. A placement groove is provided at the upper end of the support. A movable component is provided on one side of the upper end of the support along the length direction for conveying the impeller into the placement groove. A limiting component is provided on one side of the support along the width direction for fixing the position of the impeller. A first motor is fixed at the lower end of the support. The output shaft of the first motor passes through the support and is located in the placement groove. A circular plate is fixed on the output shaft of the first motor and is rotatably connected to the support. The welding torch is located at the upper end of the support and on the side of the limiting component away from the movable component. A conveying mechanism is provided on the support. Several welding plates are provided between the conveying mechanism and the limiting component. The conveying component is used to convey the welding plates. A recycling component is also provided on the support for recycling the impeller.
[0008] By adopting the above technical solution, during operation, the operator places the impeller on the support, the moving part transports the impeller to the placement slot, the limiting component moves above the placement slot, the first motor works, and the circular plate drives the impeller to rotate. When the impeller contacts the limiting component, the initial position of the impeller is determined. When the limiting component moves, it drives the welding plate to contact the impeller. The welding gun is used to weld the welding plate and the impeller. This process is repeated. The conveying mechanism is used to transport the welding plate to the limiting mechanism, and the recovery component is used to recover the welded impeller. The welding plate welds each blade of the impeller, which increases the impeller's head.
[0009] Optionally, the moving component includes a second motor, a first lead screw, a moving plate, and two baffles. The second motor is fixedly connected to one side of the bracket along its length. The first lead screw is fixedly connected to the output shaft of the second motor and rotates coaxially with the output shaft of the second motor. The first lead screw passes through the moving plate and is threadedly connected to the moving plate. The moving plate is arranged vertically. The two baffles are located on both sides of the moving plate along its length and are arranged along the length of the bracket. Both baffles are fixedly connected to the bracket.
[0010] By adopting the above technical solution, when the impeller moves, the second motor rotates, and the first lead screw drives the moving plate to move along the length of the support, thereby conveying the impeller. The two baffles limit the impeller, which helps to reduce the probability of impeller deviation and improves the convenience and stability of impeller conveying.
[0011] Optionally, the limiting assembly includes a limiting rod, an electric push rod, and a positioning plate. The electric push rod is fixedly connected to one side of the bracket along the width direction and is set along the width direction of the bracket. The limiting rod is fixedly connected to the end of the electric push rod near the placement slot and is slidably connected to the bracket along the width direction of the bracket. The positioning plate is fixedly connected to the side of the limiting rod away from the second motor and is set perpendicular to the limiting rod.
[0012] By adopting the above technical solution, when the impeller moves into the placement slot, the electric actuator drives the limiting rod to approach the impeller in the placement slot. When the limiting rod moves, the positioning plate drives the welding plate to move. When the limiting rod is above the placement slot, the first motor rotates. When the impeller contacts the limiting rod, the initial position of the impeller is determined. The welding gun welds the welding plate and the impeller, thus completing the welding of one blade. At this time, the electric actuator drives the limiting rod away from the impeller, the first motor rotates, the circular plate drives the impeller to rotate at a specified angle, and the positioning plate drives another welding plate to approach the impeller, thus completing the welding. This cycle is repeated, improving the convenience of impeller welding and the convenience of initial impeller positioning.
[0013] Optionally, the conveying mechanism includes a first support block, a second support block, a moving rod, a first slider, a driving member, and a guide block. The first support block is fixedly connected to the upper end of the bracket and located on the side of the limiting rod away from the second motor. The first support block is arranged along the length direction of the bracket. The second support block is fixedly connected to the upper end of the bracket and located on the side of the first support block near the placement groove. The first support block and the second support block are parallel to each other. The first slider is located on the side of the first support block near the second support block and is slidably connected to the first support block along the length direction of the first support block. The moving rod is located at the upper end of the second support block and is slidably connected to the second support block along the length direction of the second support block. The upper end of the moving rod is provided with several guide grooves along the length direction. The guide block is rotatably connected to the side of the first slider near the second support block and is directly opposite the guide grooves. The end of the moving rod near the electric push rod is in contact with the welding plate. A limiting block is fixed on the side of the first slider near the guide block. The limiting block is located on the side of the guide block away from the electric push rod. The driving member is located at the upper end of the bracket and is used to drive the first slider to slide.
[0014] By adopting the above technical solution, when the welding plate needs to be transported, the driving component drives the first slider to move on the first support block. When the first slider moves towards the electric push rod, the guide block on the first slider is located in the guide groove, and the limiting block limits the guide block. Therefore, when the first slider moves, the guide block pushes the moving rod to move at the upper end of the second support block, thereby transporting the welding plate to the positioning plate, which improves the convenience of welding plate transport.
[0015] Optionally, the driving component includes a third motor, a first guide rod, and a second guide rod. The third motor is fixedly connected to the upper end of the bracket and located on the side of the first support block away from the electric push rod. The first guide rod is fixedly connected to the output shaft of the third motor and is set perpendicular to the third motor. The first guide rod and the second guide rod are vertically hinged together. The end of the second guide rod away from the first guide rod is vertically hinged to the first slider. The second guide rod is located between the first guide rod and the first slider.
[0016] By adopting the above technical solution, the third motor rotates, driving the first guide rod to rotate. The first guide rod and the second guide rod cooperate with each other to drive the first slider to move back and forth along the length of the first support block, thereby improving the ease of movement of the first slider.
[0017] Optionally, the recycling assembly includes a lifting cylinder, a horizontal moving assembly, a rectangular rod, and a locking component. A frame is fixedly mounted on the upper end of the support. The lifting cylinder is fixedly connected to the upper end of the frame. The output end of the lifting cylinder passes through the frame and is used to drive the horizontal moving assembly to lift. The rectangular rod is slidably connected to the horizontal moving assembly. The locking component is slidably connected to the rectangular rod vertically and is used to fix the impeller.
[0018] By adopting the above technical solution, the frame supports the lifting cylinder, which drives the horizontal moving component to descend. The rectangular rod below the horizontal moving component is located at the center hole of the impeller. At this time, the locking part fixes the impeller, the lifting cylinder retracts, and drives the impeller to move upward. The horizontal moving component drives the impeller to move horizontally, thereby completing the recovery of the impeller and improving the convenience of impeller recovery.
[0019] Optionally, the horizontal moving assembly includes a fourth motor, a second lead screw, a support plate, and a second slider. The support plate is fixedly connected to the output end of the lifting cylinder. The fourth motor is fixedly connected to one side of the support plate along its length. The second lead screw is fixedly connected to the output shaft of the fourth motor and is arranged along the length of the support plate. The second slider is located at the lower end of the support plate and is slidably connected to the support plate along its length. The second lead screw passes through the second slider and is threadedly connected to the second slider. A rectangular rod is fixedly connected to the lower end of the second slider.
[0020] By adopting the above technical solution, the support plate is connected to the lifting cylinder to support the fourth motor. The rotation of the fourth motor drives the second lead screw to rotate, and the second lead screw drives the second slider to slide along the length of the support plate. The second slider drives the rectangular rod to move, which in turn drives the impeller to move horizontally, thus improving the convenience of horizontal movement of the impeller.
[0021] Optionally, the locking component includes an electric telescopic rod, a third slider, two fourth guide rods, and two third guide rods. A sliding groove is vertically formed on the side of the rectangular rod away from the first motor. The third slider is located within the sliding groove and is slidably connected to the rectangular rod vertically. The electric telescopic rod is located within the sliding groove, with its upper end fixedly connected to the rectangular rod and its lower end fixedly connected to the third slider. Grooves communicating with the sliding groove are formed on both sides of the lower end of the rectangular rod along the width direction of the bracket. The third guide rod and the fourth guide rod correspond one-to-one. The third guide rod is hinged to the lower end of the third slider. The fourth guide rod is located within the groove and is slidably connected to the rectangular rod along its length. The end of the third guide rod away from the third slider is hinged to the end of the fourth guide rod near the third slider. The third guide rod is inclined from top to bottom along the direction from the third slider to the fourth guide rod.
[0022] By adopting the above technical solution, when the rectangular rod is located inside the impeller, the electric telescopic rod pushes the third slider to slide in the sliding groove. When the third slider moves down, the third guide rod pushes the fourth guide rod to slide in the groove. The fourth guide rod fits into the impeller, and the two fourth guide rods cooperate to fix the impeller, thus improving the stability of the impeller fixation.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. When the impeller moves into the placement slot, the electric actuator drives the limit rod to approach the impeller in the placement slot. When the limit rod moves, the positioning plate drives the welding plate to move. When the limit rod is above the placement slot, the first motor rotates. When the impeller contacts the limit rod, the initial position of the impeller is determined. The welding gun welds the welding plate and the impeller, thus completing the welding of one blade. At this time, the electric actuator drives the limit rod away from the impeller, the first motor rotates, the circular plate drives the impeller to rotate at a specified angle, and the positioning plate drives another welding plate to approach the impeller, thus completing the welding. This cycle is repeated, which improves the convenience of impeller welding and the convenience of the initial positioning of the impeller.
[0025] 2. When the third motor rotates, the first guide rod and the second guide rod cooperate with each other to drive the first slider to move back and forth along the length of the first support block. When the first slider moves towards the electric push rod, the guide block on the first slider is located in the guide groove, and the limiting block limits the guide block. Therefore, when the first slider moves, the guide block pushes the moving rod to move at the upper end of the second support block, thereby conveying the welding plate to the positioning plate, which improves the convenience of welding plate conveying.
[0026] 3. When the rectangular rod is inside the impeller, the electric telescopic rod pushes the third slider to slide in the sliding groove. When the third slider moves down, the third guide rod pushes the fourth guide rod to slide in the groove. The fourth guide rod fits against the impeller. The two fourth guide rods cooperate with each other to fix the impeller, which improves the stability of the impeller fixation. Attached Figure Description
[0027] Figure 1 is a schematic diagram of the overall structure of a high-lift impeller machining device for industrial pumps.
[0028] Figure 2 is a schematic diagram designed to highlight the positional relationship between the moving part and the support.
[0029] Figure 3 is a schematic diagram designed to highlight the positional relationship between the conveying mechanism and the limiting components.
[0030] Figure 4 is a schematic diagram designed to highlight the relationship between horizontal movement and the position of the rectangular bar.
[0031] Figure 5 is an enlarged schematic diagram of part A in Figure 4.
[0032] Explanation of reference numerals in the attached drawings: 1. Bracket; 11. Welding torch; 12. Placement groove; 13. First motor; 14. Circular plate; 15. Welding plate; 2. Moving component; 21. Second motor; 22. First lead screw; 23. Moving plate; 24. Baffle; 3. Limiting assembly; 31. Limiting rod; 32. Electric actuator; 33. Positioning plate; 4. Conveying mechanism; 41. First support block; 42. Second support block; 43. Moving rod; 431. Guide groove; 44. First slider; 45. Guide block; 46. Limiting block; 47. Drive component; 471. Third motor; 472. First guide rod; 473. Second guide rod; 5. Recycling assembly; 51. Frame; 52. Lifting cylinder; 53. Horizontal movement assembly; 531. Support plate; 532. Fourth motor; 533. Second lead screw; 534. Second slider; 54. Rectangular rod; 541. Sliding groove; 542. Groove; 55. Locking component; 551. Electric telescopic rod; 552. Third slider; 553. Fourth guide rod; 554. Third guide rod. Detailed Implementation
[0033] The present application will be further described in detail below with reference to all the accompanying drawings.
[0034] This application discloses a high-lift impeller machining device for industrial pumps.
[0035] Referring to Figures 1 and 2, a high-lift impeller processing device for industrial pumps includes a support 1 and a welding torch 11. The welding torch 11 is used to weld on the support 1. A placement groove 12 is provided at the upper end of the support 1 for placing the impeller.
[0036] Referring to Figure 2, a movable component 2 is provided on one side of the upper end of the support 1 along its length direction for conveying the impeller into the placement groove 12. The movable component 2 includes a second motor 21, a first lead screw 22, a movable plate 23, and two baffles 24. The second motor 21 is fixedly connected to one side of the support 1 along its length direction. The first lead screw 22 is fixedly connected to the output shaft of the second motor 21 and rotates coaxially with the output shaft of the second motor 21. The first lead screw 22 passes through the movable plate 23 and is threadedly connected to the movable plate 23. The movable plate 23 is vertically arranged. When the impeller moves, the second motor 21 rotates, and the first lead screw 22 drives the movable plate 23 to move along the length direction of the support 1, thereby conveying the impeller. The two baffles 24 are located on both sides of the movable plate 23 along its length direction and are arranged along the length direction of the support 1. Both baffles 24 are fixedly connected to the support 1. The two baffles 24 limit the movement of the impeller, which helps to reduce the probability of impeller deviation.
[0037] Referring to Figure 2, a limiting component 3 is provided on one side of the support 1 along the width direction to fix the position of the impeller. A conveying mechanism 4 is provided on the support 1, and multiple welding plates 15 are provided between the conveying mechanism 4 and the limiting component 3. The conveying component is used to convey the welding plates 15. The welding torch 11 is located at the upper end of the support 1 and is located on the side of the limiting component 3 away from the moving part 2.
[0038] Referring to Figures 1 and 3, the limiting assembly 3 includes a limiting rod 31, an electric push rod 32, and a positioning plate 33. The electric push rod 32 is fixedly connected to one side of the bracket 1 along the width direction and is arranged along the width direction of the bracket 1. The limiting rod 31 is fixedly connected to one end of the electric push rod 32 near the placement groove 12 and is slidably connected to the bracket 1 along the width direction of the bracket 1. The positioning plate 33 is fixedly connected to the side of the limiting rod 31 away from the second motor 21 and is arranged perpendicular to the limiting rod 31. When the impeller moves into the placement groove 12, the electric push rod 32 drives the limiting rod 31 to move closer to the impeller in the placement groove 12. When the limiting rod 31 moves, the positioning plate 33 drives the welding plate 15 to move.
[0039] Referring to Figure 1, a first motor 13 is fixedly installed at the lower end of the bracket 1. The output shaft of the first motor 13 passes through the bracket 1 and is located in the placement groove 12. A circular plate 14 is fixedly installed on the output shaft of the first motor 13. The circular plate 14 is rotatably connected to the bracket 1. When the limiting rod 31 is above the placement groove 12, the first motor 13 rotates. When the impeller abuts against the limiting rod 31, the initial position of the impeller is determined.
[0040] Referring to Figures 2 and 3, the welding torch 11 welds the welding plate 15 and the impeller, thus completing the welding of one blade. At this time, the electric actuator 32 drives the limiting rod 31 away from the impeller, the first motor 13 rotates, the circular plate 14 drives the impeller to rotate at a specified angle, and the positioning plate 33 drives another welding plate 15 to move closer to the impeller, thereby completing the welding. This process is repeated, which improves the convenience of impeller welding and the convenience of initial impeller positioning.
[0041] Referring to Figure 3, the conveying mechanism 4 includes a first support block 41, a second support block 42, a moving rod 43, a first slider 44, a driving member 47, and a guide block 45. The first support block 41 is fixedly connected to the upper end of the bracket 1 and is located on the side of the limiting rod 31 away from the second motor 21. The first support block 41 is arranged along the length direction of the bracket 1. The second support block 42 is fixedly connected to the upper end of the bracket 1 and is located on the side of the first support block 41 near the placement groove 12. The first support block 41 and the second support block 42 are parallel to each other. The first support block 41 supports the first slider 44, and the second support block 42 supports the moving rod 43. The first slider 44 is located on the side of the first support block 41 near the second support block 42 and is slidably connected to the first support block 41 along the length direction of the first support block 41. The driving member 47 is located at the upper end of the bracket 1 and is used to drive the first slider 44 to reciprocate along the length direction of the support plate 531.
[0042] Referring to Figure 3, the driving component 47 includes a third motor 471, a first guide rod 472, and a second guide rod 473. The third motor 471 is fixedly connected to the upper end of the bracket 1 and is located on the side of the first support block 41 away from the electric push rod 32. The first guide rod 472 is fixedly connected to the output shaft of the third motor 471 and is set perpendicular to the third motor 471. When the third motor 471 rotates, it drives the first guide rod 472 to rotate. The first guide rod 472 and the second guide rod 473 are vertically hinged. The end of the second guide rod 473 away from the first guide rod 472 is vertically hinged to the first slider 44. The second guide rod 473 is located between the first guide rod 472 and the first slider 44. The first guide rod 472 and the second guide rod 473 cooperate with each other to drive the first slider 44 to reciprocate along the length direction of the first support block 41.
[0043] Referring to Figure 3, the moving rod 43 is located at the upper end of the second support block 42 and is slidably connected to the second support block 42 along its length. Multiple guide grooves 431 are formed at the upper end of the moving rod 43 along its length. A guide block 45 is rotatably connected to the side of the first slider 44 near the second support block 42 and is directly opposite the guide grooves 431. The end of the moving rod 43 near the electric push rod 32 is in contact with the welding plate 15. A limiting block 46 is fixed on the side of the first slider 44 near the guide block 45. The limiting block 46 is located on the side of the guide block 45 away from the electric push rod 32. When the first slider 44 moves towards the electric push rod 32, the guide block 45 on the first slider 44 is located within the guide grooves 431, and the limiting block 46 limits the guide block 45. Therefore, when the first slider 44 moves, the guide block 45 pushes the moving rod 43 to move at the upper end of the second support block 42, thereby conveying the welding plate 15 to the positioning plate 33, improving the convenience of conveying the welding plate 15.
[0044] Referring to Figure 1, the support 1 is also equipped with a recycling component 5 for recycling the impeller. The recycling component 5 includes a lifting cylinder 52, a horizontal moving component 53, a rectangular rod 54, and a locking member 55. A frame 51 is fixedly installed at the upper end of the support 1. The lifting cylinder 52 is fixedly connected to the upper end of the frame 51. The output end of the lifting cylinder 52 passes through the frame 51 and is connected to the horizontal moving component 53. The rectangular rod 54 is slidably connected to the horizontal moving component 53. The locking member 55 is slidably connected to the rectangular rod 54 vertically. The frame 51 supports the lifting cylinder 52. The lifting cylinder 52 drives the horizontal moving component 53 to descend. The rectangular rod 54 below the horizontal moving component 53 is located at the center hole of the impeller. At this time, the locking member 55 fixes the impeller. The lifting cylinder 52 retracts, driving the impeller to move upward. The horizontal moving component 53 drives the impeller to move horizontally, thereby completing the recycling of the impeller and improving the convenience of impeller recycling.
[0045] Referring to Figure 5, the horizontal moving component 53 includes a fourth motor 532, a second lead screw 533, a support plate 531, and a second slider 534. The support plate 531 is fixedly connected to the output end of the lifting cylinder 52, and the lifting cylinder 52 drives the support plate 531 to move vertically up and down. The fourth motor 532 is fixedly connected to one side of the support plate 531 along its length. The second lead screw 533 is fixedly connected to the output shaft of the fourth motor 532 and is set along the length of the support plate 531. The second slider 534 is located at the lower end of the support plate 531 and is slidably connected to the support plate 531 along its length. The second lead screw 533 passes through the second slider 534 and is threadedly connected to the second slider 534. The rectangular rod 54 is fixedly connected to the lower end of the second slider 534. The rotation of the fourth motor 532 drives the second lead screw 533 to rotate. The second lead screw 533 drives the second slider 534 to slide along the length of the support plate 531. The second slider 534 drives the rectangular rod 54 to move, thereby driving the impeller to move horizontally, which improves the convenience of horizontal movement of the impeller.
[0046] Referring to Figure 5, the locking member 55 includes an electric telescopic rod 551, a third slider 552, two fourth guide rods 553, and two third guide rods 554. A sliding groove 541 is vertically provided on the side of the rectangular rod 54 away from the first motor 13. The third slider 552 is located in the sliding groove 541 and is slidably connected to the rectangular rod 54 vertically. The electric telescopic rod 551 is located in the sliding groove 541. The upper end of the electric telescopic rod 551 is fixedly connected to the rectangular rod 54, and the lower end of the electric telescopic rod 551 is fixedly connected to the third slider 552. The extension and retraction of the electric telescopic rod 551 drives the third slider 552 to slide back and forth in the sliding groove 541.
[0047] Referring to Figure 5, the lower end of the rectangular rod 54 has grooves 542 on both sides along the width direction of the bracket 1, which are connected to the sliding groove 541. The third guide rod 554 and the fourth guide rod 553 correspond one-to-one. The third guide rod 554 is hinged to the lower end of the third slider 552. The fourth guide rod 553 is located in the groove 542 and is slidably connected to the rectangular rod 54 along the length direction of the fourth guide rod 553. The end of the third guide rod 554 away from the third slider 552 is hinged to the end of the fourth guide rod 553 near the third slider 552. Next, the third guide rod 554 is inclined from top to bottom along the direction from the third slider 552 to the fourth guide rod 553. When the rectangular rod 54 is inside the impeller, the electric telescopic rod 551 pushes the third slider 552 to slide in the sliding groove 541. When the third slider 552 moves down, the third guide rod 554 pushes the fourth guide rod 553 to slide in the groove 542. The fourth guide rod 553 fits against the impeller. The two fourth guide rods 553 cooperate with each other to fix the impeller, which improves the stability of the impeller fixation.
[0048] The implementation principle of the high-lift impeller processing device for industrial pumps in this embodiment is as follows: When welding the impeller, the moving part 2 transports the impeller to the placement groove 12. The third motor 471 rotates, and the first guide rod 472 and the second guide rod 473 cooperate to drive the first slider 44 to reciprocate along the length direction of the first support block 41. When the first slider 44 moves towards the electric push rod 32, the guide block 45 and the limiting block 46 on the first slider 44 cooperate to drive the moving rod 43 to move closer to the electric push rod 32, thereby moving the welding plate 15. The material is conveyed to the positioning plate 33. The electric actuator 32 pushes the limiting rod 31 closer to the impeller. The limiting rod 31 and the positioning plate 33 work together to move the welding plate 15 closer to the impeller. The welding gun 11 welds the welding plate 15 and the impeller, thus completing the welding of one blade. At this time, the electric actuator 32 moves the limiting rod 31 away from the impeller. The first motor 13 rotates, and the circular plate 14 drives the impeller to rotate at a specified angle. The positioning plate 33 drives another welding plate 15 closer to the impeller, thus completing the welding. This process is repeated to complete the welding of each blade, thereby increasing the impeller's head.
[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A high-lift impeller processing device for industrial pumps, comprising a support (1) and a welding torch (11), wherein the welding torch (11) is used to weld the impeller on the support (1), characterized in that: The bracket (1) has a placement groove (12) at its upper end. A moving part (2) is provided on one side of the upper end of the bracket (1) along the length direction for conveying the impeller into the placement groove (12). A limiting component (3) is provided on one side of the bracket (1) along the width direction for fixing the position of the impeller. A first motor (13) is fixed at the lower end of the bracket (1). The output shaft of the first motor (13) passes through the bracket (1) and is located in the placement groove (12). A circular plate (14) is fixed on the output shaft of the first motor (13). The circular plate (14) is rotatably connected to the bracket (1). The welding torch (11) is located at the upper end of the bracket (1) and on the side of the limiting component (3) away from the moving part (2). A conveying mechanism (4) is provided on the bracket (1). Several welding plates (15) are provided between the conveying mechanism (4) and the limiting component (3). The conveying component is used to convey the welding plates (15). A recycling component (5) is also provided on the bracket (1) for recycling the impeller.
2. The high-lift impeller processing device for industrial pumps according to claim 1, characterized in that: The moving part (2) includes a second motor (21), a first lead screw (22), a moving plate (23), and two baffles (24). The second motor (21) is fixedly connected to one side of the support (1) along the length direction. The first lead screw (22) is fixedly connected to the output shaft of the second motor (21) and rotates coaxially with the output shaft of the second motor (21). The first lead screw (22) passes through the moving plate (23) and is threadedly connected to the moving plate (23). The moving plate (23) is set vertically. The two baffles (24) are located on both sides of the moving plate (23) along the length direction and are set along the length direction of the support (1). Both baffles (24) are fixedly connected to the support (1).
3. A high head impeller machining device for industrial pumps according to claim 2, characterized in that: The limiting component (3) includes a limiting rod (31), an electric push rod (32), and a positioning plate (33). The electric push rod (32) is fixedly connected to one side of the bracket (1) along the width direction and is set along the width direction of the bracket (1). The limiting rod (31) is fixedly connected to one end of the electric push rod (32) near the placement slot (12) and is slidably connected to the bracket (1) along the width direction of the bracket (1). The positioning plate (33) is fixedly connected to the side of the limiting rod (31) away from the second motor (21) and is set perpendicular to the limiting rod (31).
4. A high lift impeller machining device for industrial pumps according to claim 3, characterized in that: The conveying mechanism (4) includes a first support block (41), a second support block (42), a moving rod (43), a first slider (44), a driving member (47), and a guide block (45). The first support block (41) is fixedly connected to the upper end of the bracket (1) and is located on the side of the limiting rod (31) away from the second motor (21). The first support block (41) is arranged along the length direction of the bracket (1). The second support block (42) is fixedly connected to the upper end of the bracket (1) and is located on the side of the first support block (41) near the placement groove (12). The first support block (41) and the second support block (42) are parallel to each other. The first slider (44) is located on the side of the first support block (41) near the second support block (42) and is parallel to the first support block (41) along the length direction of the first support block (41). (41) Sliding connection, the moving rod (43) is located at the upper end of the second support block (42) and is slidably connected to the second support block (42) along the length direction of the second support block (42). The upper end of the moving rod (43) is provided with a plurality of guide grooves (431) along the length direction. The guide block (45) is rotatably connected to the side of the first slider (44) near the second support block (42) and is directly opposite to the guide grooves (431). The end of the moving rod (43) near the electric push rod (32) is in contact with the welding plate (15). The side of the first slider (44) near the guide block (45) is fixed with a limiting block (46). The limiting block (46) is located on the side of the guide block (45) away from the electric push rod (32). The driving member (47) is located at the upper end of the bracket (1) and is used to drive the first slider (44) to slide.
5. The high-lift impeller processing device for industrial pumps according to claim 4, characterized in that: The driving component (47) includes a third motor (471), a first guide rod (472), and a second guide rod (473). The third motor (471) is fixedly connected to the upper end of the bracket (1) and is located on the side of the first support block (41) away from the electric push rod (32). The first guide rod (472) is fixedly connected to the output shaft of the third motor (471) and is set perpendicular to the third motor (471). The first guide rod (472) and the second guide rod (473) are vertically hinged. The end of the second guide rod (473) away from the first guide rod (472) is vertically hinged to the first slider (44). The second guide rod (473) is located between the first guide rod (472) and the first slider (44).
6. A high head impeller machining device for industrial pumps according to claim 1, characterized in that: The recycling component (5) includes a lifting cylinder (52), a horizontal moving component (53), a rectangular rod (54), and a locking component (55). A frame (51) is fixedly mounted on the upper end of the bracket (1). The lifting cylinder (52) is fixedly connected to the upper end of the frame (51). The output end of the lifting cylinder (52) passes through the frame (51) and is used to drive the horizontal moving component (53) to lift. The rectangular rod (54) is slidably connected to the horizontal moving component (53). The locking component (55) is slidably connected to the rectangular rod (54) in the vertical direction. The locking component (55) is used to fix the impeller.
7. The high-lift impeller processing device for industrial pumps according to claim 6, characterized in that: The horizontal moving assembly (53) includes a fourth motor (532), a second lead screw (533), a support plate (531), and a second slider (534). The support plate (531) is fixedly connected to the output end of the lifting cylinder (52). The fourth motor (532) is fixedly connected to one side of the support plate (531) along its length. The second lead screw (533) is fixedly connected to the output shaft of the fourth motor (532) and is arranged along the length of the support plate (531). The second slider (534) is located at the lower end of the support plate (531) and is slidably connected to the support plate (531) along its length. The second lead screw (533) passes through the second slider (534) and is threadedly connected to the second slider (534). A rectangular rod (54) is fixedly connected to the lower end of the second slider (534).
8. The high-lift impeller processing device for industrial pumps according to claim 6, characterized in that: The locking component (55) includes an electric telescopic rod (551), a third slider (552), two fourth guide rods (553), and two third guide rods (554). A sliding groove (541) is vertically formed on the side of the rectangular rod (54) away from the first motor (13). The third slider (552) is located within the sliding groove (541) and is slidably connected to the rectangular rod (54) vertically. The electric telescopic rod (551) is located within the sliding groove (541). The upper end of the electric telescopic rod (551) is fixedly connected to the rectangular rod (54), and the lower end of the electric telescopic rod (551) is fixedly connected to the third slider (552). The lower end of the rectangular rod (54) is connected along the width of the bracket (1). Both sides of the direction are provided with grooves (542) that communicate with the sliding groove (541). The third guide rod (554) and the fourth guide rod (553) correspond one to one. The third guide rod (554) is hinged to the lower end of the third slider (552). The fourth guide rod (553) is located in the groove (542) and is slidably connected to the rectangular rod (54) along the length direction of the fourth guide rod (553). The end of the third guide rod (554) away from the third slider (552) is hinged to the end of the fourth guide rod (553) close to the third slider (552). The third guide rod (554) is inclined from top to bottom along the direction from the third slider (552) to the fourth guide rod (553).