Double-sided cooling device for rubber sheet production

By designing a double-sided cooling device, and utilizing the upper and lower cooling rollers and transmission gear system within the cooling box, the problems of low and uneven cooling efficiency of rubber sheets are solved, achieving efficient and uniform cooling and improving the quality and performance of the sheets.

CN224183512UActive Publication Date: 2026-05-01JIANGSU MINGOU POLYMER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU MINGOU POLYMER TECH CO LTD
Filing Date
2025-04-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In current rubber sheet production, single-sided cooling is inefficient and uneven, leading to sheet deformation and reduced quality and performance.

Method used

Design a double-sided cooling device that uses an upper and lower cooling roller combination in a cooling box to achieve double-sided cooling through an inlet and outlet water pipe, and uses a transmission gear system to make the cooling rollers rotate synchronously, and combines a central column and a guide plate to ensure uniform distribution of cooling water.

Benefits of technology

This achieves efficient and uniform cooling of rubber sheets, avoids deformation, and improves the quality and performance of the sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber sheet production, in particular to a double-sided cooling device for rubber sheet production. According to the technical scheme, the cooling device comprises a cooling box, a water return pipe and a water inlet pipe, a plurality of lower cooling rollers are rotatably installed in the cooling box at equal intervals, upper cooling rollers are rotatably installed at the positions, above the lower cooling rollers, in the cooling box, and the water return pipe and the water inlet pipe are arranged on the two sides of the cooling box respectively. A plurality of adjusting valves are fixedly connected to the outer surface of the water inlet pipe at equal intervals, a water inlet connecting pipe is fixedly connected to the tail end of each adjusting valve, the two ends of each water inlet connecting pipe are rotationally connected to one ends of the upper cooling roller and the lower cooling roller which correspond to each other up and down through water inlet connectors, and a plurality of one-way valves are fixedly connected to the outer surface of the water return pipe at equal intervals. According to the rubber sheet cooling device, double-sided efficient cooling can be carried out on rubber sheets, meanwhile, cooling is more uniform, deformation of the rubber sheets is avoided, and the quality of the rubber sheets is also improved.
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Description

Technical Field

[0001] This utility model relates to the field of rubber sheet production technology, specifically a double-sided cooling device for rubber sheet production. Background Technology

[0002] Cooling is a crucial step in the production of rubber sheets. After the rubber sheets are extruded or calendered, their temperature is high and they need to be cooled to room temperature or a specific storage temperature.

[0003] The current method of single-sided cooling for rubber sheets is inefficient and the cooling process is not uniform, which can easily lead to deformation of the rubber sheets and reduce their quality and performance. Therefore, we propose a double-sided cooling device for rubber sheet production. Utility Model Content

[0004] The purpose of this invention is to provide a double-sided cooling device for rubber sheet production, which can efficiently cool rubber sheets from both sides, while also providing more uniform cooling, avoiding deformation of the rubber sheets, and improving the quality of the rubber sheets. This solves the problems of low efficiency and uneven cooling when using single-sided cooling for rubber sheets, which can easily lead to deformation of the rubber sheets and reduce their quality and performance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-sided cooling device for rubber sheet production, comprising a cooling box, a return water pipe, and an inlet water pipe. Several lower cooling rollers are rotatably installed at equal intervals inside the cooling box. An upper cooling roller is rotatably installed above each lower cooling roller inside the cooling box. The return water pipe and the inlet water pipe are located on opposite sides of the cooling box. Several regulating valves are fixedly connected at equal intervals to the outer surface of the inlet water pipe. Each regulating valve is fixedly connected to an inlet connecting pipe at its end. Both ends of each inlet connecting pipe are rotatably connected to one end of the corresponding upper and lower cooling rollers via inlet connectors. Several one-way valves are fixedly connected at equal intervals to the outer surface of the return water pipe. Each one-way valve is fixedly connected to a return water connecting pipe at its end. Both ends of each return water connecting pipe are rotatably connected to the other end of the corresponding upper and lower cooling rollers via return water connectors.

[0006] Preferably, both the inlet and outlet water connectors are rotary connectors.

[0007] Preferably, a rotating motor is fixedly installed on the outer surface of the cooling box near the return water pipe, and a motor gear is fixedly connected to the end of the motor output shaft. A main drive gear is fixedly installed on the outer surface of one of the upper cooling rollers and one of the lower cooling rollers near the return water pipe, and the two main drive gears mesh with each other.

[0008] Preferably, an upper rotating gear is fixedly installed on the outer surface of each upper cooling roller near the water inlet pipe, and an upper transmission gear is rotatably installed on the outer surface of the cooling box between two adjacent upper rotating gears, and the upper transmission gear and the upper rotating gear mesh with each other.

[0009] Preferably, a lower rotating gear is fixedly installed on the outer surface of each lower cooling roller near the water inlet pipe, and a lower transmission gear is rotatably installed on the outer surface of the cooling box between two adjacent lower rotating gears, and the lower transmission gear and the lower rotating gear mesh with each other.

[0010] Preferably, a support frame is fixedly installed on the lower surface of the cooling box.

[0011] Preferably, each of the upper cooling rollers and each of the lower cooling rollers is provided with a central column inside, and a number of guide plates are fixedly installed in a ring array on the outer surface of each central column at equal intervals.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model achieves efficient double-sided cooling of rubber sheets by setting up a cooling box, upper cooling roller, lower cooling roller, water inlet pipe, regulating valve, water inlet connector, water inlet connecting pipe, return water pipe, one-way valve, and return water connecting pipe. This results in more uniform cooling, preventing deformation of the rubber sheets and improving their quality. Several upper and lower cooling rollers inside the cooling box correspond one-to-one, forming a cooling roller group. The rubber sheet passes through these groups sequentially. Cooling water is injected into each group through the water inlet pipe, and the upper and lower cooling rollers cool both sides of the rubber sheet. The heated cooling water flows away through the return water pipe. The regulating valve adjusts the flow rate of the cooling water in each cooling roller group to control the cooling speed of the rubber sheet.

[0014] 2. This utility model achieves the effect of synchronous rotation of the upper and lower cooling rollers by setting up an upper transmission gear, an upper rotating gear, a lower transmission gear, a lower rotating gear, a rotating motor, and a main transmission gear. The rotating motor drives one of the upper cooling rollers and one of the lower cooling rollers to rotate synchronously through two meshing main transmission gears. Adjacent upper cooling rollers are driven by meshing upper transmission gears and upper rotating gears, and adjacent lower cooling rollers are driven by meshing lower transmission gears and lower rotating gears.

[0015] 3. By setting a central column and a guide plate, this utility model facilitates the uniform distribution and flow of cooling water inside the upper and lower cooling rollers, thereby promoting uniform cooling of the rubber sheet. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This utility model Figure 1 A magnified structural diagram of A in the middle;

[0018] Figure 3 This is a partial three-dimensional cross-sectional view of the lower cooling roller of this utility model;

[0019] Figure 4 This is a schematic diagram of the main structure of this utility model.

[0020] Reference numerals in the attached diagram: 1. Cooling tank; 2. Lower cooling roller; 3. Upper cooling roller; 4. Return water pipe; 5. Check valve; 6. Return water connecting pipe; 7. Return water connector; 8. Inlet connector; 9. Inlet water connecting pipe; 10. Inlet water pipe; 11. Regulating valve; 12. Support frame; 13. Upper rotating gear; 14. Upper transmission gear; 15. Lower transmission gear; 16. Lower rotating gear; 17. Guide plate; 18. Central column; 19. Motor gear; 20. Rotating motor; 21. Main transmission gear. Detailed Implementation

[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0022] Example 1

[0023] like Figure 1 , Figure 2 and Figure 4 As shown, this utility model proposes a double-sided cooling device for rubber sheet production, including a cooling box 1, a return water pipe 4, and an inlet water pipe 10. The cooling box 1 is open from front to back. A plurality of lower cooling rollers 2 are rotatably mounted at equal intervals inside the cooling box 1. An upper cooling roller 3 is rotatably mounted above each lower cooling roller 2 inside the cooling box 1. Both the upper cooling roller 3 and the lower cooling roller 2 are hollow inside. The lower cooling roller 2 and the upper cooling roller 3 correspond one-to-one, and each upper cooling roller 3 and each lower cooling roller 2 form a cooling roller group. The rubber sheet can pass between the upper cooling roller 3 and the lower cooling roller 2 in this cooling roller group, and the rubber sheet is cooled and cooled. The upper and lower surfaces of the film are cooled. The return water pipe 4 and the inlet water pipe 10 are respectively located on both sides of the cooling box 1. Several regulating valves 11 are fixedly connected at equal intervals on the outer surface of the inlet water pipe 10. Each regulating valve 11 is fixedly connected to an inlet water pipe 9 at its end. Both ends of each inlet water pipe 9 are rotatably connected to one end of the corresponding upper cooling roller 3 and lower cooling roller 2 through inlet water connectors 8. Several one-way valves 5 are fixedly connected at equal intervals on the outer surface of the return water pipe 4. Each one-way valve 5 is fixedly connected to a return water pipe 6 at its end. Both ends of each return water pipe 6 are rotatably connected to the other end of the corresponding upper cooling roller 3 and lower cooling roller 2 through return water connectors 7.

[0024] Both the inlet connector 8 and the return connector 7 are rotary connectors. A rotary motor 20 is fixedly installed on the outer surface of the cooling box 1 near the return pipe 4. A motor gear 19 is fixedly connected to the end of the output shaft of the rotary motor 20. A main drive gear 21 is fixedly installed on the outer surface of one of the upper cooling rollers 3 and one of the lower cooling rollers 2 near the return pipe 4, and the two main drive gears 21 mesh with each other. An upper rotary gear 13 is fixedly installed on the outer surface of each upper cooling roller 3 near the inlet pipe 10. An upper drive gear 14 is rotatably installed on the outer surface of the cooling box 1 between two adjacent upper rotary gears 13, and the upper drive gear 14 and the upper rotary gear 13 are rotatably mounted. The gears 13 mesh with each other. A lower rotating gear 16 is fixedly installed on the outer surface of each lower cooling roller 2 near the water inlet pipe 10. A lower transmission gear 15 is rotatably installed on the outer surface of the cooling box 1 between two adjacent lower rotating gears 16. The lower transmission gear 15 and the lower rotating gear 16 mesh with each other. The rotating motor 20 drives one of the upper cooling rollers 3 and one of the lower cooling rollers 2 to rotate synchronously through two meshing main transmission gears 21. Adjacent upper cooling rollers 3 are driven by meshing upper transmission gears 14 and upper rotating gears 13. Adjacent lower cooling rollers 2 are driven by meshing lower transmission gears 15 and lower rotating gears 16.

[0025] In use, the present invention has several upper cooling rollers 3 and lower cooling rollers 2 inside the cooling box 1 in a one-to-one correspondence, and each upper cooling roller 3 and lower cooling roller 2 forms a cooling roller group. The rubber sheet passes through several cooling roller groups in sequence, and cooling water is injected into each cooling roller group through the water inlet pipe 10. The upper and lower surfaces of the rubber sheet are cooled by the upper cooling rollers 3 and lower cooling rollers 2. The heated cooling water flows away through the water return pipe 4. The flow rate of the cooling water in each cooling roller group can be adjusted by the regulating valve 11 to control the cooling speed of the rubber sheet.

[0026] Example 2

[0027] like Figure 1 , Figure 3 and Figure 4 As shown, the present invention proposes a double-sided cooling device for rubber sheet production. Compared with Embodiment 1, this embodiment further includes a support frame 12 fixedly installed on the lower surface of the cooling box 1. Each upper cooling roller 3 and each lower cooling roller 2 is provided with a central column 18 inside. The outer surface of each central column 18 is provided with a number of guide plates 17 fixedly installed in a ring array at equal intervals. The central column 18, the upper cooling roller 3 and the lower cooling roller 2 are coaxial. The two ends of the central column 18 and the guide plates 17 extend to positions close to the two ends of the upper cooling roller 3 and the lower cooling roller 2.

[0028] In this embodiment, the arrangement of the central column 18 and the guide plate 17 is conducive to the uniform distribution and flow of cooling water inside the upper cooling roller 3 and the lower cooling roller 2, thereby facilitating the uniform cooling of the rubber sheet.

[0029] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A double-sided cooling device for rubber sheet production, comprising a cooling tank (1), a return water pipe (4), and an inlet water pipe (10), characterized in that: The cooling box (1) has several lower cooling rollers (2) rotatably installed at equal intervals inside. The cooling box (1) has an upper cooling roller (3) rotatably installed above each lower cooling roller (2). The return water pipe (4) and the inlet water pipe (10) are located on both sides of the cooling box (1). The outer surface of the inlet water pipe (10) is fixedly connected with several regulating valves (11) at equal intervals. The end of each regulating valve (11) is fixedly connected with an inlet water pipe (9). Both ends of each inlet water pipe (9) are rotatably connected to one end of the corresponding upper cooling roller (3) and lower cooling roller (2) through an inlet water connector (8). The outer surface of the return water pipe (4) is fixedly connected with several one-way valves (5) at equal intervals. The end of each one-way valve (5) is fixedly connected with a return water pipe (6). Both ends of each return water pipe (6) are rotatably connected to the other end of the corresponding upper cooling roller (3) and lower cooling roller (2) through a return water connector (7).

2. A double-sided cooling device for rubber sheet production according to claim 1, characterized in that: Both the inlet connector (8) and the return connector (7) are rotary connectors.

3. A double-sided cooling device for rubber sheet production according to claim 1, characterized in that: A rotating motor (20) is fixedly installed on the outer surface of the cooling box (1) near the return water pipe (4). A motor gear (19) is fixedly connected to the end of the output shaft of the rotating motor (20). A main drive gear (21) is fixedly installed on the outer surface of one of the upper cooling rollers (3) and one of the lower cooling rollers (2) near the return water pipe (4), and the two main drive gears (21) mesh with each other.

4. The double-sided cooling device for rubber sheet production according to claim 3, characterized in that: Each of the upper cooling rollers (3) has an upper rotating gear (13) fixedly installed on the side of its outer surface near the water inlet pipe (10). The outer surface of the cooling box (1) has an upper transmission gear (14) rotatably installed between two adjacent upper rotating gears (13), and the upper transmission gear (14) and the upper rotating gear (13) mesh with each other.

5. The double-sided cooling device for rubber sheet production according to claim 3, characterized in that: Each of the lower cooling rollers (2) has a lower rotating gear (16) fixedly installed on the outer surface of the rollers near the water inlet pipe (10). The outer surface of the cooling box (1) has a lower transmission gear (15) rotatably installed between two adjacent lower rotating gears (16), and the lower transmission gear (15) and the lower rotating gear (16) mesh with each other.

6. The double-sided cooling device for rubber sheet production according to claim 1, characterized in that: A support frame (12) is fixedly installed on the lower surface of the cooling box (1).

7. The double-sided cooling device for rubber sheet production according to claim 1, characterized in that: Each of the upper cooling rollers (3) and each of the lower cooling rollers (2) is provided with a central column (18), and each of the central columns (18) has a number of guide plates (17) fixedly installed in a ring array at equal intervals on its outer surface.