Multi-station elephant trunk take-up machine

By using a multi-station design and a synchronous belt gear transmission system, the wires and other threads from multiple production lines can be wound simultaneously, overcoming the limitations of the existing single-station elephant trunk winding machine and improving production efficiency and winding convenience.

CN224185577UActive Publication Date: 2026-05-01JIANGYIN HYGRADE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN HYGRADE ELECTROMECHANICAL TECH CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing elephant trunk wire winding machine is a single-station design, which can only wind up steel wires and other wires on one production line, and cannot meet the needs of multiple production lines.

Method used

Design a multi-station elephant trunk winding machine. The multi-station design includes three sets of shafts, a wire pulling assembly, and a first reduction motor. Through a synchronous belt and gear transmission system, multiple winding wheels can rotate synchronously, enabling the simultaneous winding of steel wires and other wires from three production lines.

Benefits of technology

It enables simultaneous winding of steel wires and other wires from multiple production lines, improving production efficiency and ease of winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of take-up machines, and discloses a multi-station trunk take-up machine which comprises a machine case, a shaft column, a wire drawing assembly, a first gear motor and an arc-shaped spinning frame. Shaft columns are fixed to one side in the machine box at equal intervals through flanges, shaft sleeves are arranged on the outer sides of the shaft columns through bearings in a sleeving mode, one ends of the outer sides of the shaft sleeves are fixedly sleeved with structural rings, and wire passing holes are formed in one ends of the structural rings in a penetrating mode. First speed reducing motors are mounted in the bottom of the shaft column of the case at equal intervals through a mounting frame, a wire pulling assembly is arranged on the inner top of the top of the shaft column of the case, the wire pulling assembly comprises an L-shaped side plate fixed to the inner top of the case through a bolt, and one side of the L-shaped side plate is rotationally connected with a reel through a bearing. The multi-station design is adopted, the three sets of wire drawing assemblies, the three sets of shaft columns corresponding to the wire drawing assemblies and the first gear motor are arranged in the machine box, steel wires and other wires on three production lines can be wound at the same time, and the multi-station wire drawing machine is suitable for being widely used and popularized.
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Description

Technical Field

[0001] This utility model relates to the field of wire take-up machine technology, specifically a multi-station elephant trunk wire take-up machine. Background Technology

[0002] A wire take-up machine is a device that takes up wire. The elephant trunk wire take-up machine is a type of wire take-up machine and is a key piece of equipment in metal wire processing. It is mainly used for the automatic winding of wire after processes such as wire drawing and wire pulling. It has the characteristics of high efficiency in coiling and preventing wire tangling. Its name comes from the mechanical structure of the wire feeding mechanism, which resembles an elephant trunk.

[0003] The elephant trunk wire take-up machine uses a rotating wire feeding mechanism, which makes it easy to handle the wire after take-up. However, the existing elephant trunk wire take-up machines are all single-station designs, which can only take up wires and other materials from one production line. To address this, we propose a multi-station elephant trunk wire take-up machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-station elephant trunk wire take-up machine, which solves the problems mentioned in the background technology.

[0005] Technical solution

[0006] This utility model provides the following technical solution: a multi-station elephant trunk wire take-up machine, including a machine box, a shaft column, a wire pulling assembly, a first reduction motor and an arc-shaped wire feeding frame;

[0007] Inside the chassis, a shaft column is fixed at equal intervals via a flange on one side. A bushing is fitted on the outside of the shaft column via a bearing. A structural ring is fixedly fitted on one end of the bushing. A wire-passing hole is opened through one end of the structural ring. An arc-shaped wire-spinning frame is fixed to one end of the shaft column with bolts. A first geared motor is installed at equal intervals inside the chassis at the bottom of the shaft column via a mounting bracket. A wire-pulling assembly is provided on the inner top of the chassis at the top of the shaft column. The wire-pulling assembly includes an L-shaped side plate fixed to the inner top of the chassis with bolts. A winding wheel is rotatably connected to one side of the L-shaped side plate via a bearing. A connecting plate is welded to the side of the L-shaped side plate away from the winding wheel. A second geared motor is fixed through one side of the connecting plate with bolts.

[0008] Furthermore, the chassis has equidistant circular pre-reserved slots on one side, the arc-shaped wire feeder passes through the circular pre-reserved slots, and the chassis has equidistant inlet holes on the side away from the circular pre-reserved slots.

[0009] Furthermore, a large gear is fixedly sleeved on the outer side of the bushing away from the structural ring, and a small gear is fixedly sleeved on the output shaft of the first geared motor via a flat key, wherein the small gear and the large gear mesh.

[0010] Furthermore, the end of the winding wheel located on the other side of the L-shaped side plate is fixedly fitted with a first synchronous pulley by a flat key, and the output shaft on one side of the second geared motor is fixedly fitted with a second synchronous pulley by a flat key. A synchronous belt is fitted around the outside of the second synchronous pulley and the first synchronous pulley.

[0011] Furthermore, the L-shaped side plate is rotatably connected to rotating columns at both ends of one side of the top of the first synchronous pulley via bearings.

[0012] Furthermore, the shaft column, the cable assembly, and the first geared motor are specifically configured in three sets.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The second geared motor drives multiple winding wheels to rotate. The rotation of the winding wheels pulls and pushes the steel wires and other wires. The first geared motor drives the bushing and the structural ring on its outer side to rotate. Through the wire hole, the steel wires and other wires are rotated on the arc-shaped wire feeding frame. The arc-shaped structure of the arc-shaped wire feeding frame guides the steel wires and other wires wound on its outer side, causing the coiled steel wires and other wires to fall to the ground.

[0015] This multi-station elephant trunk wire winding machine adopts a multi-station design, with three sets of wire pulling components and their corresponding three sets of shafts and a first reduction motor inside the machine box, which can simultaneously wind up steel wires and other wires from three production lines. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the chassis of this utility model;

[0018] Figure 3 This is a schematic diagram of the shaft column and the first geared motor structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the draw wire assembly structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the winding wheel structure of this utility model;

[0021] In the diagram: 1. Chassis; 101. Circular pre-reserved slot; 102. Inspection door; 2. Shaft column; 3. Cable pull assembly; 301. L-shaped side plate; 302. Winding wheel; 303. Connecting plate; 304. Second geared motor; 305. First synchronous pulley; 306. Second synchronous pulley; 307. Synchronous belt; 308. Rotating column; 4. First geared motor; 5. Bushing; 6. Arc-shaped wire feeder; 7. Structural ring; 8. Large gear; 9. Small gear; 10. Wire guide hole; 11. Wire inlet hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 In this embodiment of the utility model, it includes a housing 1, a shaft column 2, a wire pulling assembly 3, a first reduction motor 4, and an arc-shaped wire feeding frame 6;

[0024] Inside the housing 1, a shaft column 2 is fixed at equal intervals via a flange on one side. A bushing 5 is fitted on the outside of the shaft column 2 via a bearing. A structural ring 7 is fixedly fitted on one end of the outer side of the bushing 5. A wire hole 10 is opened through one end of the structural ring 7. An arc-shaped wire feeding frame 6 is fixed to one end of the shaft column 2 via bolts. A first geared motor 4 is installed at equal intervals inside the housing 1 at the bottom of the shaft column 2 via a mounting bracket. A wire pulling assembly 3 is set on the inner top of the housing 1 at the top of the shaft column 2. The wire pulling assembly 3 includes an L-shaped side plate 301 fixed to the inner top of the housing 1 via bolts. A winding wheel 302 is rotatably connected to one side of the L-shaped side plate 301 via a bearing. A connecting plate 303 is welded to the side of the L-shaped side plate 301 away from the winding wheel 302. A second geared motor 304 is fixed through one side of the connecting plate 303 via bolts.

[0025] The chassis 1 has circular pre-reserved slots 101 equidistantly opened on one side, and the arc-shaped wire feeding frame 6 passes through the circular pre-reserved slots 101. The chassis 1 has wire inlet holes 11 equidistantly opened on the side away from the circular pre-reserved slots 101. The opening of the circular pre-reserved slots 101 ensures that the chassis 1 will not block the wires and other wires on the outside of the arc-shaped wire feeding frame 6. The opening of the wire inlet holes 11 facilitates the entry of wires and other wires into the chassis 1.

[0026] Among them, a large gear 8 is fixedly sleeved on the outer side of the bushing 5 away from the structural ring 7, and a small gear 9 is fixedly sleeved on one side of the output shaft of the first reduction motor 4 through a flat key. The small gear 9 and the large gear 8 mesh with each other, and the first reduction motor 4 drives the bushing 5 to rotate through the small gear 9 and the large gear 8.

[0027] The winding wheel 302 is located on the other side of the L-shaped side plate 301 and is fixedly fitted with a first synchronous wheel 305 by a flat key. The output shaft of the second geared motor 304 is fixedly fitted with a second synchronous wheel 306 by a flat key. A synchronous belt 307 is fitted on the outside of the second synchronous wheel 306 and the first synchronous wheel 305. The second geared motor 304 drives the multiple winding wheels 302 to rotate through the second synchronous wheel 306, the first synchronous wheel 305 and the synchronous belt 307.

[0028] Among them, the L-shaped side plate 301 is located on one side of the top of the first synchronous pulley 305 and is rotatably connected to the rotating column 308 by bearings. The rotating column 308 allows the synchronous belt 307 to be tightly attached to the outside of the first synchronous pulley 305 located in the middle, so that the synchronous belt 307 can drive multiple first synchronous pulleys 305 to rotate.

[0029] Specifically, there are three sets of shaft column 2, wire pulling assembly 3 and first reduction motor 4. The three sets of shaft column 2, wire pulling assembly 3 and first reduction motor 4 can be used to wind up three steel wires or other wires.

[0030] The working principle of this utility model is as follows: A person connects the device to an external power source using a power cord. One end of a steel wire or similar thread is inserted into the housing 1 through the inlet hole 11, and one side is wound around the outside of multiple winding wheels 302. The thread then passes through the wire hole 10 and the circular pre-reserved slot 101 and is fixed externally. By turning on the second reduction motor 304 and the first reduction motor 4, the second reduction motor 304 drives the multiple winding wheels 302 to rotate via the second synchronous pulley 306, the first synchronous pulley 305, and the synchronous belt 307. The rotating winding wheels 302 pull and push the steel wire or similar thread. The rotating column 308... The timing belt 307 can be limited without affecting its rotation, so that it can be tightly attached to the outside of the first timing pulley 305 in the middle. The first reduction motor 4 drives the bushing 5 to rotate through the small gear 9 and the large gear 8, thereby driving the structural ring 7 on the outside of the bushing 5 to rotate. When the structural ring 7 rotates, it drives the steel wire and other wires to rotate on the arc-shaped wire feeding frame 6 through the wire hole 10, winding the steel wire and other wires onto the arc-shaped wire feeding frame 6. Due to the arc-shaped structure of the arc-shaped wire feeding frame 6, the steel wire and other wires wound on its outside are guided, so that the coiled steel wire and other wires fall to the ground.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A multi-station elephant trunk wire take-up machine, comprising a housing (1), a shaft column (2), a wire pulling assembly (3), a first geared motor (4), and an arc-shaped wire feeding frame (6); Its features are: Inside the housing (1), a shaft column (2) is fixed at equal intervals by a flange on one side. A bushing (5) is fitted on the outside of the shaft column (2) by a bearing. A structural ring (7) is fixedly fitted on one end of the bushing (5). A wire hole (10) is opened through one end of the structural ring (7). An arc-shaped wire feeding frame (6) is fixed to one end of the shaft column (2) by bolts. A first geared motor (4) is installed at equal intervals inside the housing (1) at the bottom of the shaft column (2) by a mounting bracket. A wire pulling assembly (3) is provided on the inner top of the housing (1) at the top of the shaft column (2). The wire pulling assembly (3) includes an L-shaped side plate (301) fixed to the inner top of the housing (1) by bolts. A winding wheel (302) is rotatably connected to one side of the L-shaped side plate (301) by a bearing. A connecting plate (303) is welded to the side of the L-shaped side plate (301) away from the winding wheel (302). A second geared motor (304) is fixed through one side of the connecting plate (303) by bolts.

2. The multi-station elephant trunk take-up machine according to claim 1, characterized in that: The chassis (1) has a circular reserved slot (101) equidistantly opened on one side, the arc-shaped wire feeding frame (6) passes through the circular reserved slot (101), and the chassis (1) has a wire inlet hole (11) equidistantly opened on the side away from the circular reserved slot (101).

3. The multi-station elephant trunk take-up machine according to claim 1, characterized in that: The bushing (5) is fixedly fitted with a large gear (8) on the outer side away from the structural ring (7), and a small gear (9) is fixedly fitted on the output shaft of the first gear motor (4) by a flat key. The small gear (9) and the large gear (8) mesh with each other.

4. The multi-station elephant trunk take-up machine according to claim 1, characterized in that: The winding wheel (302) is fixedly fitted with a first synchronous wheel (305) on the other side of the L-shaped side plate (301) by a flat key. The output shaft of the second geared motor (304) is fixedly fitted with a second synchronous wheel (306) by a flat key. A synchronous belt (307) is fitted on the outside of the second synchronous wheel (306) and the first synchronous wheel (305).

5. A multi-station elephant trunk take-up machine according to claim 1, characterized in that: The L-shaped side plate (301) is located on one side of the top of the first synchronous pulley (305), and the two ends are rotatably connected to the rotating column (308) by bearings.

6. A multi-station elephant trunk take-up machine according to claim 1, characterized in that: The shaft column (2), the pull wire assembly (3), and the first geared motor (4) are specifically configured in three sets.