Cleaning agent filling machine

Abstract

The utility model discloses a cleaning agent filling machine, which relates to the technical field of cleaning agent production equipment and comprises a base, a conveying system, a filling system, a capping system and a rotating system. The base serves as a basic supporting part of the whole filling machine and is used for fixing and bearing all the functional modules. The conveying system comprises a fixing table, a conveying belt and a blocking rod, and the conveying belt is arranged on the fixing table. According to the cleaning agent filling machine, the cleaning mechanism is arranged, the inner wall of the rubber hose is cleaned in real time through the extrusion rollers, and the problem that residual liquid pollutes a cleaning agent is effectively solved; by integrating filling and capping functions, bottle cap feeding and capping operations are automatically completed, and the working efficiency is remarkably improved; through the design of the adjusting mechanism and the rotating system, the device can adapt to bottles of different specifications, and diversified production requirements are met; and through the multi-stage transmission and limiting design, stable operation of the rotating table and the filling head is ensured, the reliability of the equipment is improved, and the service life of the equipment is prolonged.

Description

A cleaning agent filling machine Technical Field

[0001] This utility model relates to the technical field of cleaning agent production equipment, specifically to a cleaning agent filling machine. Background Technology

[0002] In the detergent production industry, filling machines are a key piece of equipment, and their performance directly affects production efficiency and product quality. Currently, most filling machines on the market prevent detergent liquid from splashing during filling by installing rubber hoses at the filling head. However, this design has significant shortcomings. Residual detergent liquid easily adheres to the inner wall of the rubber hose during use, and existing filling machines generally lack the function to clean the rubber hose during operation. If these residues are not cleaned in time, it can not only contaminate the detergent but also cause filling head blockage, thus affecting the normal operation of the equipment and production efficiency. Furthermore, existing filling machines have relatively limited functionality, typically only capable of filling bottles with liquid and unable to automatically feed and seal bottle caps. This deficiency requires workers to invest extra time and effort in cap feeding and sealing, further reducing overall work efficiency. Therefore, designing a detergent filling machine that can effectively clean the rubber hose during filling and simultaneously provide automatic cap feeding and sealing functions has become a pressing technical challenge. Summary of the Invention

[0003] The purpose of this invention is to provide a detergent filling machine to address the aforementioned shortcomings in the prior art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cleaning agent filling machine, including a base, a conveying system, a filling system, a capping system, and a rotating system. The base serves as the fundamental support for the entire filling machine, used to fix and support various functional modules. The conveying system includes a fixed platform, a conveyor belt, and baffles. The conveyor belt is mounted on the fixed platform to transport bottles to be filled, and baffles are installed on both sides of the conveyor belt to position the bottles. The filling system includes a lifting frame, a mounting base, a filling head, a rubber hose, a cleaning mechanism, and an adjusting mechanism. The filling head moves up and down via the lifting frame to accommodate bottles of different heights. The rubber hose connects the filling head to the cleaning agent storage device to prevent liquid splashing. The cleaning mechanism includes a squeeze roller, a second motor, a rotating rod, a worm gear, and a worm wheel. The second motor drives the rotating rod to rotate, and the rotating rod drives the squeeze roller to rotate through the meshing of the worm gear and worm wheel, cleaning the inner wall of the rubber hose to prevent residual liquid contamination. The adjusting mechanism includes a movable plate, a spring, a limit rod, a screw, an adjusting frame, and a rotating shaft. The movable plate is connected to the limit rod via a spring, and the screw and rotating shaft are... The position of the adjustable movable plate can be adapted to accommodate bottles of different diameters. The capping system includes a cap feeding rack, a cap feeding end, a capping cylinder, a third motor, an electric push rod, a sliding frame, and a connecting seat. The cap feeding rack stores and supplies caps, and the cap feeding end transports the caps to the capping cylinder. The electric push rod drives the sliding frame to move up and down, causing the capping cylinder to complete the capping operation. The third motor drives the capping cylinder to rotate, tightening the caps onto the bottles. The rotation system includes a rotating column, a rotating table, a limiting plate, a limiting slot, a first motor, an output shaft, a first gear, a transmission shaft, a transmission gear, and a second gear. The first motor drives the first gear to rotate via the output shaft, transmitting power through the transmission gear and the second gear to rotate the rotating table. The limiting plate and the limiting slot cooperate to limit the rotation range of the rotating table, ensuring stable operation. The rotating table carries and rotates the bottles to be filled, ensuring smooth filling and capping.

[0005] Furthermore, the squeezing roller in the cleaning mechanism changes its rotation direction and speed through the meshing of a worm and a worm wheel, ensuring thorough cleaning of the rubber hose. Specifically, a second motor drives a rotating rod to rotate, and the worm on the rotating rod meshes with a worm wheel. The worm wheel is connected to the squeezing roller via a shaft. The meshing of the worm and worm wheel achieves a speed reduction and torque increase effect, allowing the squeezing roller to act on the inner wall of the rubber hose at a lower speed and with greater pressure, thereby removing the attached residual liquid.

[0006] Specifically, the screw and rotating shaft in the adjustment mechanism work together to facilitate flexible adjustment of the position of the movable plate to accommodate bottles of different sizes. Specifically, one end of the screw has a handwheel, and the other end is connected to the movable plate. Rotating the handwheel drives the screw to rotate, which in turn pushes the movable plate along a limiting rod, thereby adjusting the distance between the movable plate and the filling head to accommodate bottles of different diameters.

[0007] Furthermore, the capping cylinder in the capping system is driven by a third motor, which can adjust the rotation speed and torque according to the specifications of different bottle caps to improve the capping quality. Specifically, the output shaft of the third motor is connected to the capping cylinder via a belt drive. By adjusting the input current of the third motor, the rotation speed and output torque of the capping cylinder can be controlled to meet the capping requirements of different bottle caps.

[0008] Specifically, the transmission gear of the rotating system meshes with the first gear and the second gear to form a multi-stage reduction transmission, ensuring the smooth rotation of the rotary table. The specific implementation is as follows: the output shaft of the first motor is fixedly connected to the first gear, the first gear meshes with the transmission gear, the transmission gear then meshes with the second gear, the second gear is fixed to the transmission shaft, and the other end of the transmission shaft is connected to the rotary table. This multi-stage gear transmission achieves a reduction effect, ensuring the rotary table rotates at a stable low speed.

[0009] Furthermore, the filling head can precisely control the filling height by moving the lifting frame up and down, avoiding liquid overflow or insufficient filling. Specifically, the lifting frame includes a guide rail, a lead screw, and a stepper motor. The stepper motor drives the lead screw to rotate, and the lead screw is threadedly connected to the mounting base. The mounting base moves up and down along the guide rail, thereby adjusting the filling head to the appropriate filling height.

[0010] In the above technical solution, this utility model provides a detergent filling machine with the following beneficial effects: by setting up a cleaning mechanism, the inner wall of the rubber hose is cleaned in real time using a squeezing roller, effectively avoiding the problem of residual liquid contaminating the detergent; by integrating filling and capping functions, the bottle cap feeding and capping operations are automatically completed, significantly improving work efficiency; through the design of the adjustment mechanism and rotating system, it can adapt to bottles of different specifications, meeting diverse production needs; through multi-stage transmission and limit design, the operation of the rotary table and filling head is ensured to be stable, improving the reliability and service life of the equipment. In summary, this utility model solves the problems existing in the prior art through optimized structural design and functional integration, and has significant technological progress and practical application value. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0012] Figure 1 is a schematic diagram of the overall structure provided in an embodiment of the present utility model;

[0013] Figure 2 is a partial structural schematic diagram of Figure 1 provided in an embodiment of the present invention;

[0014] Figure 3 is a schematic diagram of the structure at point A in Figure 2 provided in an embodiment of this utility model;

[0015] Figure 4 is a partial structural schematic diagram of Figure 1 provided in an embodiment of the present invention;

[0016] Figure 5 is a schematic diagram of the overall structure provided in an embodiment of this utility model;

[0017] Figure 6 is a schematic diagram of the structure at point B in Figure 5 provided in the embodiment of this utility model.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Base; 21. Fixed platform; 22. Conveyor belt; 23. Stop bar; 301. Rotating column; 302. Rotary table; 303. Limiting plate; 304. Limiting slot; 305. First motor; 306. Output shaft; 307. First gear; 308. Transmission shaft; 309. Transmission gear; 310. Second gear; 401. Lifting frame; 402. Mounting base; 403. Filling head; 404. Rubber hose; 405. Mounting plate; 406. Movable plate; 407. Spring; 408. Limiting rod; 409. Screw; 410. Adjusting frame; 411. Rotating shaft; 412. Extrusion roller; 413. Second motor; 414. Rotating rod; 415. Worm gear; 416. Worm wheel; 51. Bottle cap feeding rack; 52. Bottle cap feeding end; 61. Fixing rod; 62. Fixing frame; 63. Electric push rod; 64. Sliding frame; 65. Connecting seat; 66. Third motor; 67. Capping cylinder. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] Please refer to Figures 1-6. This embodiment of the present invention provides a detergent filling machine, which includes a base 1, a conveying system, a filling system, a capping system, and a rotating system. These components work together to ensure efficient filling of the detergent and automatic capping.

[0022] The base 1 serves as the fundamental support for the entire equipment, used to fix and support the various functional modules. The base 1 is made of high-strength steel with a rust-proof surface treatment to ensure it will not corrode or deform over long-term use. The conveying system includes a fixed platform 21, a conveyor belt 22, and stop bars 23. The conveyor belt 22 is mounted on the fixed platform 21, and bottles to be filled are transported from one end to the other via the conveyor belt 22. The stop bars 23 are located on both sides of the conveyor belt 22 to position the bottles and prevent them from shifting during transport. The conveyor belt 22 is driven by a stepper motor, allowing its operating speed to be adjusted according to operational needs to adapt to different production rhythms.

[0023] The filling system includes a lifting frame 401, a mounting base 402, a filling head 403, a rubber hose 404, a cleaning mechanism, and an adjustment mechanism. The lifting frame 401 is connected to the base 1 via a guide rail and contains a lead screw and a stepper motor. The stepper motor drives the lead screw to rotate, causing the mounting base 402 to move up and down along the guide rail, thereby adjusting the height of the filling head 403. This design allows the filling head 403 to adapt to bottles of different heights, avoiding liquid overflow or insufficient filling. The filling head 403 is connected to a cleaning agent storage device via the rubber hose 404, the flexible material of which effectively prevents liquid splashing. The cleaning mechanism includes a squeeze roller 412, a second motor 413, a rotating rod 414, a worm gear 415, and a worm wheel 416. The second motor 413 is fixed on the mounting plate 405, and its output shaft is connected to the rotating rod 414. One end of the rotating rod 414 is equipped with a worm gear 415, which meshes with a worm wheel 416. The worm wheel 416 is connected to the extrusion roller 412 via a shaft. After the second motor 413 starts, the rotating rod 414 rotates, and the meshing action of the worm gear 415 and the worm wheel 416 achieves the effect of deceleration and torque increase, so that the extrusion roller 412 acts on the inner wall of the rubber hose 404 at a lower speed and a higher pressure, removing the attached residual liquid. This cleaning mechanism operates in real time during the filling process, avoiding the problem of residual liquid contaminating the cleaning agent. The adjustment mechanism includes a movable plate 406, a spring 407, a limit rod 408, a screw 409, an adjustment frame 410, and a rotating shaft 411. The movable plate 406 is connected to the limit rod 408 via the spring 407, and one end of the screw 409 is equipped with a handwheel, while the other end is connected to the movable plate 406. By rotating the handwheel, the screw 409 rotates and pushes the movable plate 406 to move along the limit rod 408, thereby adjusting the distance between the movable plate 406 and the filling head 403 to accommodate bottles of different diameters.

[0024] The capping system includes a cap feeding rack 51, a cap feeding end 52, a capping cylinder 67, a third motor 66, an electric push rod 63, a sliding frame 64, and a connecting seat 65. The cap feeding rack 51 stores and supplies caps, while the cap feeding end 52 transports the caps to the capping cylinder 67. The electric push rod 63 is fixed to the fixed frame 62, and its telescopic rod is connected to the sliding frame 64. The sliding frame 64 is connected to the capping cylinder 67 via the connecting seat 65. The electric push rod 63 drives the sliding frame 64 to move up and down, thus driving the capping cylinder 67 to complete the capping operation. The third motor 66 is fixed to the sliding frame 64, and its output shaft is connected to the capping cylinder 67 via belt drive. By adjusting the input current of the third motor 66, the rotational speed and output torque of the capping cylinder 67 can be controlled to meet the capping requirements of different caps. This design achieves automatic cap feeding and capping, significantly improving work efficiency.

[0025] The rotating system includes a rotating column 301, a rotating table 302, a limiting plate 303, a limiting slot 304, a first motor 305, an output shaft 306, a first gear 307, a transmission shaft 308, a transmission gear 309, and a second gear 310. The first motor 305 is connected to the first gear 307 via the output shaft 306. The first gear 307 meshes with the transmission gear 309, which in turn meshes with the second gear 310. The second gear 310 is fixed to the transmission shaft 308, the other end of which is connected to the rotating table 302. Multi-stage gear transmission achieves a speed reduction effect, ensuring the rotating table 302 rotates at a stable low speed. The limiting plate 303 cooperates with the limiting slot 304 to limit the rotation range of the rotating table 302, ensuring its stable operation. The rotating table 302 is used to support and rotate the bottles to be filled, ensuring smooth filling and capping.

[0026] In practical application, the workflow of this cleaning agent filling machine is as follows: S1 Bottles are transported to a fixed position via conveyor belt 22, and the stop bar 23 positions the bottles. S2 The first motor 305 starts, driving the rotary table 302 to rotate and send the bottles to the filling station. S3 The lifting frame 401 adjusts the height of the filling head 403 to align it with the bottle opening. S4 The cleaning agent flows into the filling head 403 through the rubber hose 404 and is injected into the bottle. During this process, the second motor 413 of the cleaning mechanism starts, driving the squeeze roller 412 to clean the inner wall of the rubber hose 404. S5 After filling is completed, the rotary table 302 continues to rotate, sending the bottles to the capping station. S6 The caps in the cap feeding rack 51 are transported to the capping cylinder 67 via the cap feeding end 52. S7 The electric push rod 63 drives the sliding frame 64 to move downward, the capping cylinder 67 covers the caps, the third motor 66 starts, driving the capping cylinder 67 to rotate and tighten the caps onto the bottles. After the S8 capping is completed, the rotary table 302 rotates the bottle to the output station, completing the entire filling process.

[0027] This detergent filling machine solves the problems existing in the prior art through optimized structural design and functional integration. The cleaning mechanism effectively avoids residual liquid contamination of the detergent, the integration of the filling and capping systems significantly improves work efficiency, and the design of the adjustment mechanism and rotating system can adapt to bottles of different sizes, meeting diverse production needs. Multi-stage transmission and limit design ensure smooth operation of the rotary table and filling head, improving the reliability and service life of the equipment. In summary, this utility model, through a reasonable technical solution, realizes the automated operation of detergent filling and capping, demonstrating significant technological progress and practical application value.

[0028] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A detergent filling machine, characterized in that, The system includes a base (1), a conveying system, a filling system, a capping system, and a rotating system. The conveying system includes a fixed platform (21), a conveyor belt (22), and baffles (23). The conveyor belt (22) is mounted on the fixed platform (21), and the baffles (23) are installed on both sides of the conveyor belt (22). The filling system includes a lifting frame (401), a mounting base (402), a filling head (403), a rubber hose (404), a cleaning mechanism, and an adjusting mechanism. The capping system includes a bottle... The system includes a cap feeding rack (51), a cap feeding end (52), a capping cylinder (67), a third motor (66), an electric push rod (63), a sliding frame (64), and a connecting seat (65); the rotating system includes a rotating column (301), a rotating table (302), a limiting plate (303), a limiting slot (304), a first motor (305), an output shaft (306), a first gear (307), a transmission shaft (308), a transmission gear (309), and a second gear (310).

2. The detergent filling machine according to claim 1, characterized in that, The cleaning mechanism includes a squeezing roller (412), a second motor (413), a rotating rod (414), a worm gear (415), and a worm wheel (416). The second motor (413) drives the rotating rod (414) to rotate, and the rotating rod (414) drives the squeezing roller (412) to rotate through the meshing of the worm gear (415) and the worm wheel (416).

3. A detergent filling machine according to claim 2, characterized in that, The meshing of the worm (415) and the worm wheel (416) achieves the effect of speed reduction and torque increase. The worm wheel (416) is connected to the extrusion roller (412) via a shaft.

4. A detergent filling machine according to claim 1, characterized in that, The adjustment mechanism includes a movable plate (406), a spring (407), a limiting rod (408), a screw (409), an adjustment frame (410), and a rotating shaft (411). The movable plate (406) is connected to the limiting rod (408) through the spring (407). One end of the screw (409) is equipped with a handwheel, and the other end is connected to the movable plate (406).

5. A detergent filling machine according to claim 4, characterized in that, The screw (409) is driven to rotate by rotating the handwheel. The screw (409) pushes the movable plate (406) to move along the limiting rod (408) to adjust the distance between the movable plate (406) and the filling head (403).

6. A detergent filling machine according to claim 1, characterized in that, In the capping system, the electric push rod (63) drives the sliding frame (64) to move up and down, and the sliding frame (64) is connected to the capping cylinder (67) through the connecting seat (65).

7. A detergent filling machine according to claim 6, characterized in that, The output shaft of the third motor (66) is connected to the capping cylinder (67) via belt drive.

8. A detergent filling machine according to claim 1, characterized in that, The transmission gear (309) of the rotating system meshes with the first gear (307) and the second gear (310) to form a multi-stage reduction transmission. The second gear (310) is fixed on the transmission shaft (308), and the other end of the transmission shaft (308) is connected to the rotary table (302).

9. A detergent filling machine according to claim 1, characterized in that, The lifting frame (401) includes a guide rail, a lead screw and a stepper motor. The stepper motor drives the lead screw to rotate. The lead screw is threadedly connected to the mounting base (402). The mounting base (402) moves up and down along the guide rail to drive the filling head (403) to adjust its height.

10. A detergent filling machine according to claim 1, characterized in that, The limiting plate (303) and the limiting slot (304) cooperate to limit the rotation range of the rotating table (302).

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