Aluminum alloy flange convenient to connect

Abstract

The aluminum alloy flange convenient to connect comprises a fixing structure, a sealing structure is arranged at one end of the fixing structure, a connecting structure is arranged at the end, away from the fixing structure, of the sealing structure, and stress dispersion structures are arranged at the ends, away from each other, of the fixing structure and the connecting structure. The fixing structure and the connecting structure are both internally provided with pipelines, through the arrangement of the fixing structure and the connecting structure, the aluminum alloy flange is more convenient to install, a large number of positioning pins do not need to be used for fixing, and the time cost of installation is greatly reduced; stress generated by pressure and vibration can be effectively dispersed, the structural strength and stability of the flange are further improved, the service life is prolonged, the sealing performance between the flange plates can be effectively improved by arranging the sealing structure, medium leakage is prevented, normal operation of equipment is ensured, and the maintenance cost and the safety risk are reduced.

Description

A type of easy-to-connect aluminum alloy flange Technical Field

[0001] This utility model relates to the field of flange connection technology, specifically to an aluminum alloy flange that is easy to connect. Background Technology

[0002] A flange, also called a flange plate or flange, is a component used to connect pipes to each other, attached to the pipe ends. Flanges have holes, and bolts are used to tighten two flanges together. A gasket is used for sealing between flanges. A flange is a disc-shaped component, most commonly found in piping engineering, and flanges are always used in pairs. In piping engineering, flanges are mainly used for connecting pipes. Aluminum alloy flanges, as important components for connecting pipes, valves, and other equipment, play a crucial role in industrial production.

[0003] According to patent document CN222209380U, this utility model relates to the field of aluminum alloy flange technology, specifically disclosing a conveniently connected aluminum alloy flange, including a main plate and a secondary plate. Pipes are connected to the middle of the main plate and the secondary plate on opposite sides. A positioning protrusion is symmetrically fixed on the side of the main plate facing the secondary plate, and a corresponding positioning groove is provided on the secondary plate. The combined effect of the connecting protrusion and the positioning groove makes the flange connection more convenient, solving the problem of inconvenient positioning due to the large number and small diameter of positioning pins in traditional solutions, thus improving the ease of flange connection. Simultaneously, when the plates gradually loosen due to vibration, the storage box experiences a force greater than its own strength, causing it to be crushed and the colored liquid inside to flow out, thus alerting personnel.

[0004] The existing aluminum alloy flange installation process is relatively complex and often requires the use of a large number of locating pins for fixing. This not only increases the installation time cost, but also affects the connection stability and sealing performance of the flange due to the loss or damage of the locating pins. In addition, it has problems such as poor sealing performance and easy loosening, which not only affects the normal operation of the equipment, but also increases maintenance costs and safety risks. Summary of the Invention

[0005] The purpose of this utility model is to provide an aluminum alloy flange that is easy to connect, in order to solve the problems mentioned in the background art, such as the complex installation process of existing aluminum alloy flanges, which often requires a large number of locating pins for fixing. This not only increases the time cost of installation, but also affects the connection stability and sealing of the flange due to the loss or damage of the locating pins. In addition, it has problems such as poor sealing and easy loosening, which not only affects the normal operation of the equipment, but also increases maintenance costs and safety risks.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum alloy flange with convenient connection, including a fixing structure, a sealing structure at one end of the fixing structure, a connecting structure at the end of the sealing structure away from the fixing structure, stress dispersion structures at the ends of the fixing structure and the connecting structure that are away from each other, and pipes inside the fixing structure and the connecting structure.

[0007] The fixing structure includes a mounting component, a driving component is provided at the bottom of the mounting component, and a plurality of clamping components are arranged in a circular array inside the mounting component.

[0008] Preferably, the mounting assembly includes an annular main housing, with a fixed plate fixedly connected to the bottom of the annular main housing. Multiple circular through holes penetrating into the interior of the annular main housing are arranged in a circular array on the top of the annular main housing and the bottom of the fixed plate. Fixed tubes are fixedly connected to the top of the inner wall of the annular main housing corresponding to each of the multiple circular through holes. The bottom of the fixed tubes is fixedly connected to the bottom of the inner wall of the annular main housing. An annular through hole penetrating to the outside is opened on the bottom of the inner wall of the annular main housing. Guide through holes penetrating into the interior are opened on the front, back, left, and right sides of the top of the annular main housing.

[0009] Preferably, the drive assembly includes an anti-slip turntable, the top of which is movably connected to the bottom of the annular main disc shell, the inner wall of which is movably connected to the outer wall of the fixed disc, a connecting ring fixedly connected to the top of which, the outer wall of which is movably connected to the inner wall of the annular through hole, a toothed ring fixedly connected to the top of which, and the bottom of which is movably connected to the inner wall of the annular main disc shell.

[0010] Preferably, the clamping assembly includes a fixing plate, the bottom of which is fixedly connected to the inner wall of the annular main disc shell. Support sleeves are fixedly connected to the front and rear sides of the top of the fixing plate. Connecting shafts are movably connected to the inner walls of the support sleeves. Worms are fixedly connected to the ends of the two connecting shafts that are close to each other. Support sleeves are fixedly connected to the left and right sides of the top of the fixing plate. Limiting discs are movably connected to the inner walls of the support sleeves. Gears are fixedly connected to the ends of the two limiting discs that are far apart from each other. Worm wheels are fixedly connected to the ends of the two limiting discs that are close to each other. The outer wall of the worm wheel is connected to the outer wall of the worm. The gear is connected by a wall meshing connection. A movable plate is provided above the gear one. Multiple teeth are fixedly connected in a front-to-back array on both the left and right sides of the bottom of the movable plate. The outer walls of the teeth mesh with the outer walls of the gear one. A guide plate is fixedly connected to the top of the movable plate. The outer wall of the guide plate is movably connected to the inner wall of the guide through hole. A connecting plate is fixedly connected to the top of the guide plate. The bottom of the connecting plate is movably connected to the top of the annular main disc shell. An L-shaped locking block is fixedly connected to the top of the connecting plate. A gear two is fixedly connected to the front end of the connecting shaft. The outer wall of the gear two meshes with the outer wall of the gear ring.

[0011] Preferably, the connecting structure includes a sub-disc, the bottom of which has a ring array of multiple circular through holes extending to the top, and L-shaped slots are provided on the front, back, left, and right sides of the bottom of the sub-disc, with the inner wall of the L-shaped slots movably connected to the outer wall of the L-shaped block.

[0012] Preferably, both stress dispersion structures include a fixing ring, and the outer wall of the fixing ring is fixedly connected with a plurality of reinforcing ribs in an annular array. The bottom of one fixing ring and the reinforcing rib is fixedly connected to the bottom of the fixing disk, and the bottom of the other fixing ring and the reinforcing rib is fixedly connected to the top of the sub-disk.

[0013] Preferably, the sealing structure includes an annular rubber gasket, the top of which has a plurality of circular through holes extending to the bottom, and the front, back, left, and right sides of the top of the annular rubber gasket have rectangular through holes extending to the bottom. The inner wall of the rectangular through holes is movably connected to the outer wall of the connecting plate. The top of the annular rubber gasket is fixedly connected to the bottom of the auxiliary disk, and the bottom of the annular rubber gasket is movably connected to the top of the annular main disk shell.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By incorporating fixed and connecting structures, aluminum alloy flanges are easier to install, eliminating the need for numerous locating pins and significantly reducing installation time and costs.

[0016] 2. By incorporating a stress-dispersing structure, the stress generated by pressure and vibration can be effectively dispersed, further improving the structural strength and stability of the flange and extending its service life.

[0017] 3. By incorporating a sealing structure, the sealing performance between flanges can be effectively improved, preventing media leakage and ensuring the normal operation of the equipment, while reducing maintenance costs and safety risks. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the structure of this utility model;

[0019] Figure 2 is a schematic diagram of the structure of this utility model;

[0020] Figure 3 is a schematic diagram of the fixing structure of this utility model;

[0021] Figure 4 is a schematic cross-sectional view of the installation component of this utility model;

[0022] Figure 5 is a structural schematic diagram of the drive assembly of this utility model;

[0023] Figure 6 is a schematic diagram of the clamping assembly of this utility model;

[0024] Figure 7 is a structural schematic diagram of the connection structure of this utility model;

[0025] Figure 8 is a schematic diagram of the stress dispersion structure of this utility model;

[0026] Figure 9 is a schematic diagram of the sealing structure of this utility model.

[0027] In the diagram: 1. Fixed structure; 2. Connecting structure; 3. Stress dispersion structure; 4. Sealing structure; 5. Pipeline; 11. Mounting assembly; 12. Drive assembly; 13. Clamping assembly; 111. Annular main disc shell; 112. Fixed disc; 113. Circular through hole one; 114. Fixed pipe; 115. Annular through hole; 116. Guide through hole; 121. Anti-slip turntable; 122. Connecting ring; 123. Toothed ring; 131. Fixed plate; 132. Support sleeve one; 13 3. Connecting shaft; 134. Worm gear; 135. Support sleeve II; 136. Limiting plate; 137. Gear I; 138. Worm wheel; 139. Movable plate; 130. Gear teeth; 1301. Guide plate; 1302. Connecting plate; 1303. L-shaped locking block; 1300. Gear II; 21. Sub-plate; 22. Circular through hole II; 23. L-shaped slot; 31. Fixing ring; 32. Reinforcing rib; 41. Annular rubber pad; 42. Rectangular through hole; 43. Circular through hole III. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please refer to Figures 1-2. An aluminum alloy flange with convenient connection includes a fixing structure 1, a sealing structure 4 at one end of the fixing structure 1, a connecting structure 2 at the end of the sealing structure 4 away from the fixing structure 1, stress dispersion structures 3 at the ends of the fixing structure 1 and the connecting structure 2 that are away from each other, and pipes 5 are provided inside the fixing structure 1 and the connecting structure 2.

[0030] Please refer to Figures 3-7. The fixing structure 1 includes a mounting assembly 11. A driving assembly 12 is provided at the bottom of the mounting assembly 11. Multiple clamping assemblies 13 are arranged in a ring array inside the mounting assembly 11. The mounting assembly 11 includes a ring-shaped main housing 111. A fixing disk 112 is fixedly connected to the bottom of the ring-shaped main housing 111. Multiple circular through holes 113 penetrating into the interior of the ring-shaped main housing 111 are arranged in a ring array at the top of the ring-shaped main housing 111 and the bottom of the fixing disk 112. Fixing tubes 114 are fixedly connected to the top of the inner wall of the ring-shaped main housing 111 corresponding to the multiple circular through holes 113. The bottom of the fixing tubes 114 is fixedly connected to the bottom of the inner wall of the ring-shaped main housing 111. A penetrating hole is provided at the bottom of the inner wall of the ring-shaped main housing 111. An annular through-hole 115 extends to the outside. Guide through-holes 116 extending to the inside are provided on the front, back, left, and right sides of the top of the annular main disk shell 111. The drive assembly 12 includes an anti-slip turntable 121. The top of the anti-slip turntable 121 is movably connected to the bottom of the annular main disk shell 111. The inner wall of the anti-slip turntable 121 is movably connected to the outer wall of the fixed disk 112. A connecting ring 122 is fixedly connected to the top of the anti-slip turntable 121. The outer wall of the connecting ring 122 is movably connected to the inner wall of the annular through-hole 115. A toothed ring 123 is fixedly connected to the top of the connecting ring 122. The bottom of the toothed ring 123 is movably connected to the inner wall of the annular main disk shell 111. The clamping assembly 13 includes a fixing plate 131. The bottom of the fixing plate 131 is fixedly connected to the inner wall of the annular main disk shell 111. The fixed plate 131 has two fixed support sleeves 132 on its top front and rear sides. A connecting shaft 133 is movably connected to the inner wall of the first support sleeve 132. A worm gear 134 is fixedly connected to the end of the two connecting shafts 133 that are close to each other. The fixed plate 131 has two fixed support sleeves 135 on its top left and right sides. A limiting plate 136 is movably connected to the inner wall of the second support sleeve 135. A gear 137 is fixedly connected to the end of the two limiting plates 136 that are far apart from each other. A worm wheel 138 is fixedly connected to the end of the two limiting plates 136 that are close to each other. The outer wall of the worm wheel 138 meshes with the outer wall of the worm gear 134. A movable plate 139 is provided above the gear 137. The bottom left and right sides of the movable plate 139 are fixedly connected in a front-to-back array. The connecting structure 139 has multiple teeth 130, the outer walls of which mesh with the outer walls of gear 137. A guide plate 1301 is fixedly connected to the top of the movable plate 139, and its outer wall is movably connected to the inner wall of the guide through hole 116. A connecting plate 1302 is fixedly connected to the top of the guide plate 1301, and its bottom is movably connected to the top of the annular main disc shell 111. An L-shaped locking block 1303 is fixedly connected to the top of the connecting plate 1302. A gear 1300 is fixedly connected to the front end of the front connecting shaft 133, and its outer wall meshes with the outer wall of the gear ring 123. The connecting structure 2 includes a secondary disc 21, the bottom of which has a ring array of multiple circular through holes 22 extending to the top.The bottom of the auxiliary disk 21 has L-shaped slots 23 on all four sides (front, back, left, and right). The inner wall of the L-shaped slot 23 is movably connected to the outer wall of the L-shaped locking block 1303. By rotating the anti-slip turntable 121, the connecting ring 122 rotates on the inner wall of the annular through hole 115, which in turn drives the gear ring 123 to rotate. The rotation of the gear ring 123 drives the gear two 1300 to rotate, causing the front connecting shaft 133 to rotate, which in turn drives the worm gear 134 and the rear connecting shaft 133 to rotate. The rotation of the worm gear 134 drives the worm wheel 138 to rotate, which in turn drives the two limiting disks 136 to drive the gear one 137 to rotate. The gear one 137 then... The rotation of the gear 130 causes the movable plate 139 to slide along the inner wall of the guide plate 1301 in the guide hole 116. Simultaneously, the connecting plate 1302 causes the L-shaped locking block 1303 to slide on the top of the annular main disc shell 111 until the L-shaped locking block 1303 engages with the L-shaped slot 23, thus fixing the secondary disc 21. The engagement of the L-shaped locking block 1303 with the L-shaped slot 23 facilitates quick flange connection, simplifying operation, improving work efficiency and practicality, and increasing the stability of the flange connection. The self-locking property of the worm gear 134 and worm wheel 138 prevents the L-shaped locking block 1303 from disengaging from the L-shaped slot 23, thus improving the robustness of the flange connection.

[0031] Please refer to Figures 8-9. Both stress dispersion structures 3 include a fixing ring 31. Multiple reinforcing ribs 32 are fixedly connected to the outer wall of the fixing ring 31 in an annular array. The bottom of one fixing ring 31 and reinforcing rib 32 is fixedly connected to the bottom of the fixing disk 112, and the bottom of the other fixing ring 31 and reinforcing rib 32 is fixedly connected to the top of the auxiliary disk 21. The sealing structure 4 includes an annular rubber pad 41. Multiple circular through holes 43 extending to the bottom are arranged in an annular array on the top of the annular rubber pad 41. Rectangular through holes 42 extending to the bottom are opened on the front, back, left, and right sides of the top of the annular rubber pad 41. The inner wall of the rectangular through holes 42 is movably connected to the outer wall of the connecting plate 1302. The annular rubber pad 4... The top of the flange 1 is fixedly connected to the bottom of the auxiliary plate 21, and the bottom of the annular rubber gasket 41 is movably connected to the top of the annular main plate shell 111. Through the fixing ring 31 and the reinforcing rib 32, the stress generated by pressure and vibration at the connection of the pipe 5 can be effectively dispersed, which enhances the overall structural strength of the flange, avoids loosening during use, and extends the service life. At the same time, the sealing performance of the flange is further enhanced by the annular rubber gasket 41. The circular through hole 43 and the rectangular through hole 42 opened in the annular rubber gasket 41 facilitate the passage of the fixing structure 1 and other structures. The tight fit between the annular rubber gasket 41 and the fixing structure 1 and the connecting structure 2 effectively prevents the leakage of the medium.

[0032] Working principle:

[0033] Rotating the anti-slip turntable 121 causes the connecting ring 122 to rotate within the annular through hole 115, which in turn drives the gear ring 123 to rotate. The rotation of the gear ring 123 drives the second gear 1300 to rotate, causing the front connecting shaft 133 to rotate, which in turn drives the worm gear 134 and the rear connecting shaft 133 to rotate. The rotation of the worm gear 134 drives the worm wheel 138 to rotate, which in turn drives the two limiting discs 136 to drive the first gear 137 to rotate. The rotation of the first gear 137 drives the teeth 130, which in turn drives the movable plate 139 to drive the guide plate 1301. The inner wall of the guide hole 116 slides, while the connecting plate 1302 drives the L-shaped locking block 1303 to slide on the top of the annular main disc shell 111 until the L-shaped locking block 1303 is engaged in the interior of the L-shaped slot 23, thereby fixing the sub-disc 21. The engagement between the L-shaped locking block 1303 and the L-shaped slot 23 facilitates quick connection of the flange, making the operation simple and convenient, improving work efficiency and practicality, and increasing the stability of the flange connection. The self-locking property of the worm 134 and worm wheel 138 prevents the L-shaped locking block 1303 from disengaging from the L-shaped slot 23, thus improving the firmness of the flange connection.

[0034] The fixing ring 31 and reinforcing rib 32 effectively disperse the stress generated by pressure and vibration at the connection of the pipe 5, enhance the overall structural strength of the flange, prevent loosening during use, and extend service life. At the same time, the annular rubber gasket 41 further enhances the sealing performance of the flange. The circular through hole 43 and rectangular through hole 42 opened in the annular rubber gasket 41 facilitate the passage of the fixing structure 1 and other structures. The tight fit between the annular rubber gasket 41 and the fixing structure 1 and the connecting structure 2 effectively prevents the leakage of the medium.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conveniently connected aluminum alloy flange, comprising a fixing structure (1), characterized in that: One end of the fixing structure (1) is provided with a sealing structure (4), and the end of the sealing structure (4) away from the fixing structure (1) is provided with a connecting structure (2). Both the fixed structure (1) and the connecting structure (2) are provided with stress dispersion structures (3) at their ends away from each other. Both the fixing structure (1) and the connecting structure (2) are provided with pipes (5). The fixing structure (1) includes an installation component (11). The bottom of the installation component (11) is provided with a driving component (12). Multiple clamping components (13) are arranged in a ring array inside the installation component (11).

2. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: The mounting assembly (11) includes an annular main housing (111). A fixed plate (112) is fixedly connected to the bottom of the annular main housing (111). The top of the annular main housing (111) and the bottom of the fixed plate (112) are both provided with a plurality of circular through holes (113) that penetrate into the interior of the annular main housing (111). The top of the inner wall of the annular main housing (111) is fixedly connected with a fixed tube (114) corresponding to the plurality of circular through holes (113). The bottom of the fixed tube (114) is fixedly connected to the bottom of the inner wall of the annular main housing (111). The bottom of the inner wall of the annular main housing (111) is provided with an annular through hole (115) that penetrates to the outside. The top of the annular main housing (111) is provided with guide through holes (116) that penetrate into the interior on the front, back, left and right sides.

3. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: The drive assembly (12) includes an anti-slip turntable (121), the top of which is movably connected to the bottom of the annular main disc shell (111), the inner wall of which is movably connected to the outer wall of the fixed disc (112), a connecting ring (122) fixedly connected to the top of which is movably connected to the inner wall of the annular through hole (115), a toothed ring (123) fixedly connected to the top of which is movably connected to the bottom of the annular main disc shell (111).

4. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: The clamping assembly (13) includes a fixing plate (131), the bottom of which is fixedly connected to the inner wall of the annular main disc shell (111). Support sleeves (132) are fixedly connected to the front and rear sides of the top of the fixing plate (131). Connecting shafts (133) are movably connected to the inner wall of the support sleeves (132). Worms (134) are fixedly connected to the ends of the two connecting shafts (133) that are close to each other. Support sleeves (135) are fixedly connected to the left and right sides of the top of the fixing plate (131). Limiting discs (136) are movably connected to the inner wall of the support sleeves (135). Gears (137) are fixedly connected to the ends of the two limiting discs (136) that are far apart from each other. Worm wheels (138) are fixedly connected to the ends of the two limiting discs (136) that are close to each other. The outer wall of the worm wheel (138) meshes with the outer wall of the worm (134). A movable plate (139) is provided above the gear one (137). Multiple teeth (130) are fixedly connected in a front-to-back array on both the left and right sides of the bottom of the movable plate (139). The outer wall of the teeth (130) meshes with the outer wall of the gear one (137). A guide plate (1301) is fixedly connected to the top of the movable plate (139). The outer wall of the guide plate (1301) is movably connected to the inner wall of the guide through hole (116). A connecting plate (1302) is fixedly connected to the top of the guide plate (1301). The bottom of the connecting plate (1302) is movably connected to the top of the annular main disk shell (111). An L-shaped locking block (1303) is fixedly connected to the top of the connecting plate (1302). A gear two (1300) is fixedly connected to the front end of the connecting shaft (133). The outer wall of the gear two (1300) meshes with the outer wall of the gear ring (123).

5. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: The connection structure (2) includes a sub-disc (21). The bottom of the sub-disc (21) has a ring array of multiple circular through holes (22) extending to the top. The bottom of the sub-disc (21) has L-shaped slots (23) on the front, back, left and right sides. The inner wall of the L-shaped slot (23) is movably connected to the outer wall of the L-shaped block (1303).

6. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: Both stress dispersion structures (3) include a fixing ring (31), and the outer wall of the fixing ring (31) is fixedly connected with a plurality of reinforcing ribs (32). The bottom of one fixing ring (31) and the reinforcing ribs (32) is fixedly connected to the bottom of the fixing disk (112), and the bottom of the other fixing ring (31) and the reinforcing ribs (32) is fixedly connected to the top of the sub-disk (21).

7. The aluminum alloy flange with convenient connection according to claim 1, characterized in that: The sealing structure (4) includes an annular rubber pad (41). The top of the annular rubber pad (41) has a plurality of circular through holes (43) extending to the bottom. The top of the annular rubber pad (41) has rectangular through holes (42) extending to the bottom on the front, back, left, and right sides. The inner wall of the rectangular through hole (42) is movably connected to the outer wall of the connecting plate (1302). The top of the annular rubber pad (41) is fixedly connected to the bottom of the auxiliary disk (21). The bottom of the annular rubber pad (41) is movably connected to the top of the annular main disk shell (111).

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