Reaction kettle sampling device

By designing a sampling device for the reactor, sampling can be carried out without damaging the internal environment of the reactor using pumps and check valves. This solves the problem of the large impact of the sampling process on the reactor in the existing technology and achieves stable sampling results.

CN224189618UActive Publication Date: 2026-05-01ZHEJIANG HUTU PHARMCHEM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HUTU PHARMCHEM
Filing Date
2025-03-20
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing reaction vessels are easily affected by environmental changes during sampling and testing, leading to unstable operation.

Method used

A sampling device for a reaction vessel was designed, including components such as a main body, a pumping unit, a sample container, a one-way valve, and a diaphragm. The device uses the pumping unit to collect samples without disrupting the internal environment of the reaction vessel, and utilizes the pressure difference to achieve sample collection.

Benefits of technology

It enables simple and reliable sampling without disrupting the reaction environment inside the reactor, reducing the impact on the reactor's operation, and its simple structure makes it easy to carry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sampling equipment, and particularly relates to a reaction kettle sampling device, which comprises a main body, an input end arranged at the front end of the main body and an output end arranged at the rear end of the main body; the pumping part is arranged in the main body and is connected with the input end and the output end; the sample tank is arranged at the rear end of the main body and is connected with the output end; the first one-way valve is arranged on the input end; wherein an opening is formed in the wall face of the main body, and the pumping piece is exposed out of the opening.
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Description

Technical Field

[0001] This utility model belongs to the field of sampling equipment technology, and in particular relates to a sampling device for a reaction vessel. Background Technology

[0002] Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization and condensation. Examples include reactors, reaction vessels, decomposition vessels, polymerization vessels, etc. The materials generally include carbon manganese steel, stainless steel, zirconium, nickel-based alloys (Hastelloy, Monel, Inconel) and other composite materials.

[0003] Existing reactors often involve sampling by directly opening the reactor to create an open port. However, reactors are greatly affected by environmental changes during the reaction process, which can easily disrupt their operation during sampling. Therefore, we have specially designed a reactor sampling device. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned technical problems by providing a sampling device for a reaction vessel, thereby reducing the impact on the operation of the reaction vessel.

[0005] In view of this, the present invention provides a sampling device for a reaction vessel, comprising:

[0006] The main body has an input end at the front and an output end at the rear.

[0007] The pumping component is located inside the main body and connects the input and output ends;

[0008] The sample container is located at the rear of the main body and connected to the output end.

[0009] The first check valve is located at the input end;

[0010] The main wall has an opening through which the pumping components are exposed.

[0011] In the above technical solution, the pumping component further includes:

[0012] The main body has connectors at both ends and a cavity inside.

[0013] The exhaust pipe is located on one side of the main body and a second one-way valve is connected to the exhaust pipe.

[0014] The connectors at both ends of the main body are connected to the input and output ends, respectively.

[0015] Furthermore, the above technical solution also includes:

[0016] A diaphragm is placed on the opening and covers the outside of the body;

[0017] The membrane has connecting edges on both sides, which are movable relative to the two sides of the opening.

[0018] In the above technical solution, a slot is further provided on the connecting edge, and the slot is tightly fitted and fixed to the side walls of the open opening;

[0019] The open opening has raised edges on both sides of the wall, and the raised edges have limiting edges. The corresponding limiting edges in the slot have limiting grooves.

[0020] Furthermore, the above technical solution also includes:

[0021] An opening slot is located on one side of the main body, through which the exhaust pipe protrudes, and a second one-way valve is installed on the outside of the main body.

[0022] Furthermore, the above technical solution also includes:

[0023] The protruding structure is set on the body and exposed through the opening.

[0024] Furthermore, the above technical solution also includes:

[0025] The extension edge is located at the front end of the main body.

[0026] Furthermore, the above technical solution also includes:

[0027] A sealing gasket is placed on the inside of the extension edge.

[0028] The advantages of this invention are: it allows sampling without damaging the reaction environment inside the reactor, and the sampling method is simple and reliable, while the simple and practical structure makes it easier to carry and use. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of one side of the structure of this utility model;

[0030] Figure 2 This is a schematic diagram of the other side of the structure of this utility model;

[0031] Figure 3 This is an exploded view of the structure of this utility model;

[0032] Figure 4 This is a schematic diagram of the assembly between the main body and the diaphragm of this utility model;

[0033] The markings in the diagram represent: 1. Main body; 11. Input end; 12. Output end; 13. Opening; 14. Protruding edge; 141. Limiting edge; 15. Opening groove; 2. Pumping component; 21. Body; 211. Connector; 22. Exhaust pipe; 23. Second check valve; 3. Sample container; 4. First check valve; 5. Diaphragm; 51. Connecting edge; 511. Slot; 5111. Limiting groove; 6. Protruding structure; 7. Extended edge; 8. Sealing gasket. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0035] Example 1:

[0036] This embodiment provides a reactor sampling device, including:

[0037] The main body 1 has an input terminal 11 at its front end and an output terminal 12 at its rear end.

[0038] Pumping component 2 is installed inside the main body 1 and is connected to the input end 11 and the output end 12;

[0039] Sample container 3 is located at the rear end of the main body 1 and is connected to the output end 12;

[0040] The main body 1 has an opening 13 on its wall, through which the pumping component 2 is exposed.

[0041] As can be seen from this embodiment, a reaction vessel sampling device includes a main body 1, a pumping component 2, and a sample container 3;

[0042] The front section of the main body 1 has an input end 11, and the rear end of the main body 1 has an output end 12. The pumping component 2 is installed inside the main body 1, and both ends of the pumping component 2 are connected to the input end 11 and the output end 12. The sample tank 3 is connected to the output end 12. Furthermore, an opening 13 is provided on one side wall of the main body 1, and the pumping component 2 is exposed through the opening 13 to form a pressing surface.

[0043] When in use, after the input end 11 is connected to the probe port on the reactor, the operator presses the exposed part of the pumping component 2 through the open port 13 and changes the air pressure in the pumping component 2 and the sample tank 3. At this time, the solution in the reaction chamber will enter the pumping component 2 through the input end 11 under pressure and flow into the sample tank 3 (the pumping component 2 needs to be pressed quickly to form a pressure difference during use). At the same time, the first one-way valve 4 can restrict the solution entering the pumping component 2 from flowing back into the reactor.

[0044] Sampling can be performed without disrupting the reaction environment inside the reactor. The sampling method is simple and reliable, and the structure is simple, practical, and easy to carry and use.

[0045] Example 2:

[0046] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0047] Pumping component 2 includes:

[0048] The main body 21 has connectors 211 at both ends and a cavity inside.

[0049] Exhaust pipe 22 is located on one side of body 21, and a second one-way valve 23 is connected to exhaust pipe 22.

[0050] The connectors 211 at both ends of the main body 21 are connected to the input terminal 11 and the output terminal 12, respectively.

[0051] As can be seen from this embodiment, the pumping component 2 includes a body 21 and an exhaust pipe 22;

[0052] The body 21 is made of rubber material and is elliptical in shape. Connectors 211 are formed at both ends and are connected to the input end 11 and output end 12 at the front and rear ends of the body 1, respectively. The exhaust pipe 22 is formed on one side of the body 21 and a second one-way valve 23 is connected to the exhaust pipe 22.

[0053] During use, by quickly pressing the main body 21, the gas inside the main body 21 is discharged through the second one-way valve 23, causing the pressure inside the main body 21 and the sample tank 3 to be lower than the pressure inside the reaction vessel. Then, the solution is transported to the sample tank 3 by the pump under pressure for collection.

[0054] Example 3:

[0055] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0056] Diaphragm 5 is disposed on the opening 13 and covers the outside of the body 21;

[0057] The diaphragm 5 has connecting edges 51 on both sides, and the connecting edges 51 are movable to the two sides of the opening 13.

[0058] As can be seen from this embodiment, by providing a diaphragm 5 on the opening 13 to protect the main body 21, the service life of the device can be improved. Furthermore, a connecting edge 51 is installed on the diaphragm 5, and the diaphragm 5 is movably connected to the main body 1 through the connecting edge 51, which facilitates maintenance and replacement.

[0059] Example 4:

[0060] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0061] A slot 511 is provided on the connecting edge 51, and the slot 511 is tightly fitted and fixed to the two side walls of the open opening 13.

[0062] Among them, protruding edges 14 are provided on both sides of the open opening 13, and limiting edges 141 are provided on the protruding edges 14. A limiting groove 5111 is provided in the slot 511 corresponding to the limiting edge 141.

[0063] As can be seen from this embodiment, the connecting edge 51 is integrally formed on both sides of the diaphragm 5 (the connecting edge 51 and the diaphragm 5 are integrally injection molded, and the connecting edge 51 is thicker than the diaphragm 5). A slot 511 is provided on the end face of the connecting edge 51. A protruding edge 14 is formed on the end face of the main body 1 on both sides of the opening 13. The end of the protruding edge 14 is a limiting edge 141. A limiting groove 5111 is formed inside the slot 511 corresponding to the limiting edge 141. After the protruding edge 14 and the slot 511 are engaged, the limiting edge 141 is limited and engaged in the limiting groove 5111, thereby fixing the connecting edge 51 to the main body 1. The connection method is simple, reliable and easy to use.

[0064] Example 5:

[0065] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0066] An opening groove 15 is provided on one side of the main body 1, and an exhaust pipe 22 is exposed through the opening groove 15. A second one-way valve 23 is installed on the outside of the main body 1.

[0067] As can be seen from this embodiment, by providing an opening groove 15 on the wall surface of the main body 1 away from the opening 13, and exposing the exhaust pipe 22 through the opening groove 15, the exhaust pipe 22 is not exposed through the opening 13 and is squeezed during the pressing process, which helps to optimize the pipeline layout of the exhaust pipe 22.

[0068] Example 6:

[0069] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0070] The protruding structure 6 is provided on the body 21 and exposed through the opening 13.

[0071] As can be seen from this embodiment, by providing a protruding structure 6 on the main body 21, it is convenient for staff to press during use.

[0072] Example 7:

[0073] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0074] Extension edge 7 is set at the front end of the main body 1.

[0075] As can be seen from this embodiment, by providing an extension edge 7 on the outside of the input end 11 at the front end of the main body 1, it is convenient to connect the main body 1 to the probe port on the reactor during use, thereby facilitating sampling.

[0076] Example 8:

[0077] This embodiment provides a reactor sampling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0078] Sealing gasket 8 is disposed on the inner side of the extension edge 7.

[0079] As can be seen from this embodiment, by setting a sealing gasket 8 on the inner side of the extension edge 7, the mating surface is sealed when the main body 1 is connected to the probe port on the reactor, thereby preventing leakage.

[0080] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A reactor sampling device, characterized by, include: The main body (1) has an input terminal (11) at its front end and an output terminal (12) at its rear end. Pumping component (2), which is disposed inside the main body (1) and connected to the input end (11) and the output end (12). Sample container (3), the sample container (3) is located at the rear end of the main body (1) and connected to the output end (12); The first check valve (4) is disposed on the input end (11); The main body (1) has an opening (13) on its wall, through which the pumping component (2) is exposed.

2. The reactor sampling device of claim 1, wherein, Pumping component (2) includes: The main body (21) has connectors (211) at both ends and a cavity inside. An exhaust pipe (22) is provided on one side of the main body (21), and a second one-way valve (23) is connected to the exhaust pipe (22). The connectors (211) at both ends of the main body (21) are connected to the input end (11) and the output end (12), respectively.

3. A reactor sampling device according to claim 2, further characterized by include: A diaphragm (5) is disposed on the opening (13) and covers the outside of the body (21); The membrane (5) has connecting edges (51) on both sides, and the connecting edges (51) are movable to both sides of the opening (13).

4. A sampling device for a reaction vessel according to claim 3, characterized in that, A slot (511) is provided on the connecting edge (51), and the slot (511) is tightly fitted and fixed to the two side walls of the opening (13); The open opening (13) has raised edges (14) on both sides of the wall, and the raised edges (14) have limiting edges (141). The slot (511) has a limiting groove (5111) corresponding to the limiting edge (141).

5. The reactor sampling device of claim 4, further comprising include: An opening groove (15) is provided on one side of the main body (1), the exhaust pipe (22) is exposed through the opening groove (15), and the second one-way valve (23) is installed on the outside of the main body (1).

6. A reactor sampling device according to claim 5, further characterized by include: A protruding structure (6) is provided on the body (21) and exposed through an opening (13).

7. A reactor sampling device according to claim 6, characterized in that it further... include: The extended edge (7) is located at the front end of the main body (1).

8. A reactor sampling device according to claim 7, characterized in that it further... include: A sealing gasket (8) is disposed on the inside of the extension edge (7).