Busbar tool and energy storage product
By using the positioning plate and positioning pin of the busbar tooling, the problem of inaccurate positioning of the busbar in battery module assembly is solved, achieving stable welding connection and a safe and reliable production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HONGYING NEW ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-01
AI Technical Summary
When assembling the busbar into the battery module, the lack of effective positioning tools leads to the busbar being misaligned, causing welding deviations and safety hazards.
The busbar tooling, including a positioning plate and positioning pins, is used to position and fix the busbar through positioning holes and positioning pins, reducing the risk of swaying and improving welding stability.
It effectively reduces the risk of busbar swaying, improves the stability and safety of welded connections, and enhances production efficiency and assembly reliability.
Smart Images

Figure CN224190962U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of energy storage technology, and in particular to a busbar tooling and an energy storage product. Background Technology
[0002] Energy storage products are devices that convert external energy into electrical energy and store it internally, providing power to external electrical devices (such as new energy vehicles and portable electronic devices) when needed. Energy storage products are widely used in daily life, greatly enhancing convenience and enriching people's lives. However, in recent years, with the use of high-power applications, the power consumption of energy storage products has increased dramatically. When the energy storage in an electrical device is insufficient, the user can recharge the device. Generally, energy storage products consist of multiple battery modules, connected in series and parallel via busbars. Specifically, the busbars and battery modules can be connected by laser welding. Therefore, busbar welding has become a key technology. Typically, the busbar needs to be placed before laser welding, and its positioning is crucial. If the busbar is misaligned, the laser welding point may be misaligned, resulting in poor welding; if the laser hits the battery module, it can cause safety issues such as fire.
[0003] In the process of developing this application, the applicant discovered that currently, when assembling a busbar into a battery module, there is no effective tooling for positioning the busbar, and the busbar is prone to wobbling after placement, causing welding deviations. Utility Model Content
[0004] In view of the above problems, embodiments of this application provide a busbar tooling and an energy storage product, which overcomes or at least partially solves the above problems.
[0005] According to one aspect of the embodiments of this application, a busbar tooling is provided, including a positioning plate and a positioning pin; the positioning plate is provided with a positioning hole for positioning and exposing the busbar; the positioning plate is provided with a mounting hole, the positioning pin is disposed in the mounting hole, the positioning pin is movably connected to the positioning plate, and the positioning pin can abut against the side wall of a battery module connected to the busbar.
[0006] In one alternative embodiment, the bus fixture further includes a first fastener, which is locked to the positioning plate, passes through the mounting hole, and penetrates the positioning pin, with the positioning pin being movably connected to the first fastener.
[0007] In one alternative embodiment, the locating pin is provided with a sliding hole, through which the first fastener passes, and the locating pin is movably connected to the first fastener via the sliding hole.
[0008] In one alternative embodiment, the positioning pin includes a connecting actuating portion and an abutting portion, the sliding hole being disposed in the abutting portion, the abutting portion being used to abut against the side wall of the battery module.
[0009] In one alternative embodiment, the mounting hole is a slotted hole, and the first fastener traverses the slotted hole along its width direction; the actuating portion protrudes from the abutting portion along the width direction of the slotted hole.
[0010] In one alternative embodiment, the number of mounting holes is multiple, the number of positioning pins is multiple, one positioning pin is disposed in one positioning hole, and multiple positioning pins are distributed on the positioning plate so that the multiple positioning pins can abut against the periphery of the battery module.
[0011] In one alternative approach, the number of positioning holes is multiple, with one positioning hole used for positioning and exposing a busbar.
[0012] In one alternative embodiment, the bus fixture further includes a second fastener for securing the positioning plate to the battery module.
[0013] In one alternative embodiment, the number of the second fasteners is at least two, and the at least two second fasteners are distributed on the positioning plate.
[0014] According to one aspect of the embodiments of this application, an energy storage product is provided, including a battery module, a busbar and the busbar fixture, wherein the positioning plate is stacked on the head of the battery module, the busbar is positioned in the positioning hole, and the positioning pin abuts against the side wall of the battery module.
[0015] The beneficial effects of this application embodiment are as follows: A bus tooling is provided, including a positioning plate and a positioning pin. The positioning plate is provided with positioning holes for positioning and exposing the bus. The positioning plate is also provided with mounting holes, and the positioning pin is disposed in the mounting holes. The positioning pin is movably connected to the positioning plate and can abut against the side wall of the battery module connected to the bus. With this bus tooling, when the bus is placed in the battery module, it can be positioned through the positioning holes on the positioning plate, reducing the risk of bus swaying. The bus is exposed at the positioning holes, facilitating subsequent welding connection between the bus and the battery module. Furthermore, due to the positioning pin, when the positioning pin abuts against the side wall of the battery module, it not only facilitates the positioning between the positioning plate and the battery module but also improves the stability of the positioning plate relative to the battery module, further reducing the risk of bus swaying at the positioning holes and improving assembly, production efficiency, and safety reliability. Attached Figure Description
[0016] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.
[0017] Figure 1 This is a schematic diagram of the bus tooling provided in the embodiments of this application.
[0018] Figure 2 This is a partially exploded schematic diagram of the bus tooling provided in the embodiments of this application.
[0019] Figure 3 This is a schematic diagram of the energy storage product provided in the embodiments of this application.
[0020] Figure 4 This is a partial explosion diagram of the energy storage product provided in the embodiments of this application.
[0021] The labels in the attached diagram are as follows:
[0022] 100. Busbar tooling;
[0023] 10. Positioning plate; 20. Positioning pin; 30. First fastener; 40. Second fastener;
[0024] 11. Positioning hole; 12. Mounting hole; D1. Width direction of the oblong hole;
[0025] 21. Actuating part; 22. Abutting part; 221. Sliding hole;
[0026] 1000. Energy storage products;
[0027] 200, Battery module; 201, Head; 202, Side wall; 300, Busbar. Detailed Implementation
[0028] To facilitate understanding of this application, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as being "fixed to" another element, it can be directly attached to the other element, or one or more intermediate elements may exist between them. When an element is described as being "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," "inner," "outer," and similar expressions used in this specification are for illustrative purposes only.
[0029] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the application. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0030] Please see Figures 1 to 4 The busbar fixture 100 provided in this embodiment includes a positioning plate 10 and a positioning pin 20. The positioning plate 10 is provided with a positioning hole 11 for positioning and exposing the busbar 300. The positioning plate 10 is provided with a mounting hole 12, and the positioning pin 20 is disposed in the mounting hole 12. The positioning pin 20 is movably connected to the positioning plate 10 and can abut against the side wall 202 of the battery module 200 connected to the busbar 300. With this busbar fixture 100, when the busbar 300 is placed on the battery module 200, the busbar 300 can be positioned through the positioning hole 11 on the positioning plate 10, reducing the risk of the busbar 300 swinging. The busbar 300 is exposed at the positioning hole 11, which facilitates the subsequent welding connection between the busbar 300 and the battery module 200. In addition, due to the setting of the positioning pin 20, when the positioning pin 20 abuts against the side wall 202 of the battery module 200, it not only facilitates the positioning between the positioning plate 10 and the battery module 200, but also improves the stability of the positioning plate 10 relative to the battery module 200, further reducing the risk of the busbar 300 swinging at the positioning hole 11, and improving assembly, production efficiency and safety reliability.
[0031] The battery module 200 has a head 201, which is the location of the terminal post, and is connected to the busbar 300. The battery module 200 also has a tail (not shown) opposite to the head 201, and the sidewall 202 of the battery module 200 is located between the head 201 and the tail.
[0032] In some embodiments, the number of positioning holes 11 is multiple, and each positioning hole 11 is used for positioning and exposing a busbar 300. The specific number and position of the positioning holes 11 can be reasonably set according to the actual needs of the battery module 200.
[0033] In some embodiments, the busbar fixture 100 further includes a first fastener 30, which is locked to the positioning plate 10. The first fastener 30 passes through the mounting hole 12 and through the positioning pin 20. The positioning pin 20 is movably connected to the first fastener 30, providing a specific implementation method for the movable connection between the positioning pin 20 and the positioning plate 10.
[0034] The first fastener 30 is a screw, bolt, stud, or other fastener with a fastening function. For example, the first fastener 30 can be an M3*25 cylindrical hexagonal socket head cap screw.
[0035] In some embodiments, the positioning pin 20 is provided with a sliding hole 221, and the first fastener 30 passes through the sliding hole 221. The positioning pin 20 is movably connected to the first fastener 30 through the sliding hole 221. When the positioning pin 20 is moved, the positioning pin 20 slides relative to the first fastener 30 through the sliding hole 221, thereby enabling the positioning pin 20 to abut against the side wall 202 of the battery module 200, and also enabling the positioning pin 20 to eliminate the restriction on the battery module 200.
[0036] In some embodiments, the positioning pin 20 includes a connecting actuating part 21 and an abutting part 22. A sliding hole 221 is disposed in the abutting part 22, and the abutting part 22 is used to abut against the side wall 202 of the battery module 200. With this arrangement, when the actuating part 21 is turned, the positioning pin 20 can move relative to the first fastener 30 through the sliding hole 221, thereby enabling the positioning pin 20 to move relative to the positioning plate 10. This allows the abutting part 22 in the positioning pin 20 to abut against the side wall 202 of the battery module 200, and also allows the abutting part 22 to eliminate the restriction on the battery module 200.
[0037] In some embodiments, the mounting hole 12 is a waist-shaped hole, and the first fastener 30 passes through the waist-shaped hole along the width direction D1; along the width direction D1 of the waist-shaped hole, the actuating part 21 protrudes from the abutting part 22, thereby increasing the size of the actuating part 21 and facilitating the actuation of the positioning pin 20.
[0038] The length direction of the waist-shaped hole refers to the direction along the two straight sections of the waist-shaped hole, and the width direction D1 of the waist-shaped hole is perpendicular to the length direction of the waist-shaped hole.
[0039] In some embodiments, the number of mounting holes 12 is multiple, the number of positioning pins 20 is multiple, one positioning pin 20 is disposed in one positioning hole 11, and multiple positioning pins 20 are distributed on the positioning plate 10 so that the multiple positioning pins 20 can abut against the periphery of the battery module 200. Multiple sidewalls 202 of the battery module 200 form the periphery of the battery module 200. For example, if the battery module 200 has four sidewalls, then the four sidewalls of the battery module 200 form the periphery of the battery module 200. For example, the number of positioning pins 20 is six, wherein two positioning pins 20 are disposed opposite each other on two short sides of the positioning plate 10, two positioning pins 20 are distributed on one long side of the positioning plate 10, and two positioning pins 20 are distributed on the other long side of the positioning plate 10. With this setting, when the positioning pin 20 abuts against the periphery of the battery module 200, the fixing stability of the positioning pin 20 to the battery module 200 is further improved, and the positioning stability of the positioning hole 11 on the positioning plate 10 to the busbar is improved.
[0040] It is understood that when there are multiple positioning pins 20, there are also multiple first fasteners 30, and each first fastener 30 passes through a positioning pin 20.
[0041] In some embodiments, the busbar fixture 100 further includes a second fastener 40, which is used to lock the positioning plate 10 to the battery module 200. The setting of the second fastener 40 improves the stability of the busbar fixture assembled to the battery module 200 and improves the positioning stability of the positioning hole 11 on the positioning plate 10 for the busbar 300.
[0042] The second fastener 40 is a screw, bolt, stud, or other fastener with a fastening function. For example, the second fastener 40 can be an M6*12 screw.
[0043] In some embodiments, the number of the second fasteners 40 is at least two, and at least two of the second fasteners 40 are distributed on the positioning plate 10.
[0044] This application also provides an embodiment of an energy storage product 1000, such as... Figure 3 and Figure 4 As shown, the energy storage product 1000 includes a battery module 200, a busbar 300, and the aforementioned busbar fixture 100. For the specific structure and function of the busbar fixture 100, please refer to the above embodiments, which will not be repeated here. The positioning plate 10 of the busbar fixture 100 is stacked on the head 201 of the battery module 200, the busbar 300 is positioned in the positioning hole 11, and the positioning pin 20 abuts against the side wall 202 of the battery module 200.
[0045] It should be noted that while preferred embodiments of this application are provided in the specification and accompanying drawings, this application can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are not intended to impose additional limitations on the content of this application; their purpose is to provide a more thorough and comprehensive understanding of the disclosure of this application. Furthermore, the above-described technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this application's specification. Moreover, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A busbar tool, characterized in that, include: Positioning plate and positioning pin; The positioning plate is provided with positioning holes, which are used for busbar positioning and exposure; The positioning plate is provided with mounting holes, and the positioning pin is provided in the mounting holes. The positioning pin is movably connected to the positioning plate and can abut against the side wall of the battery module connected to the busbar.
2. The busbar tool of claim 1, wherein, The busbar fixture also includes a first fastener, which is locked to the positioning plate, passes through the mounting hole, and passes through the positioning pin. The positioning pin is movably connected to the first fastener.
3. The busbar tool of claim 2, wherein, The positioning pin is provided with a sliding hole, the first fastener passes through the sliding hole, and the positioning pin is movably connected to the first fastener through the sliding hole.
4. The busbar fixture according to claim 3, characterized in that, The positioning pin includes a connecting actuating part and an abutting part, the sliding hole is disposed in the abutting part, and the abutting part is used to abut against the side wall of the battery module.
5. The busbar tool of claim 4, wherein, The mounting hole is a waist-shaped hole, and the first fastener passes through the waist-shaped hole along the width direction of the waist-shaped hole; the actuating part protrudes from the abutting part along the width direction of the waist-shaped hole.
6. The busbar tool of any one of claims 1-5, wherein, The number of mounting holes is multiple, and the number of positioning pins is multiple. One positioning pin is disposed in one positioning hole, and multiple positioning pins are distributed on the positioning plate so that the multiple positioning pins can abut against the periphery of the battery module.
7. The busbar tool of claim 1, wherein, The number of positioning holes is multiple, and one of the positioning holes is used for positioning and exposing a busbar.
8. The busbar tool of claim 1, wherein, The busbar fixture also includes a second fastener, which is used to lock the positioning plate to the battery module.
9. The busbar fixture according to claim 8, characterized in that, The number of the second fasteners is at least two, and the at least two second fasteners are distributed on the positioning plate.
10. An energy storage product, characterized in that, The device includes a battery module, a busbar, and a busbar fixture as described in any one of claims 1-9, wherein the positioning plate is stacked on the head of the battery module, the busbar is positioned in the positioning hole, and the positioning pin abuts against the side wall of the battery module.