Terminal bending processing tool
By designing a terminal bending fixture with a carrier, bending mechanism, and rotation mechanism, automated clamping and position switching of terminal bending are achieved, solving the problem of labor-intensive manual bending in the existing technology and improving bending efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN NUOFENG PRECISION PARTS CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-01
AI Technical Summary
Existing terminal bending devices require manual pressure application, which is labor-intensive and has a low degree of automation.
Design a terminal bending processing fixture that includes a carrier, a bending mechanism, and a rotating mechanism. The fixture uses a pressure cylinder and a bending cylinder to drive a pressure plate and a bending block to automatically press and bend the product, and combines a rotary drive motor to realize the switching of the carrier position.
This improved the automation and efficiency of terminal bending, while ensuring bending quality.
Smart Images

Figure CN224191426U_ABST
Abstract
Description
Terminal bending processing tooling Technical Field
[0001] This utility model belongs to the field of terminal bending technology, and in particular relates to a terminal bending processing tool. Background Technology
[0002] Terminals generally refer to components that connect electrical or electronic equipment. They are used to connect wires, cables, or other conductors, enabling the transmission of current or the transfer of signals between different devices. Terminals are widely used and play a vital role in electronics, power, communications, and various devices, ensuring the reliability of signal and power transmission and the stability of connections. Terminal bending devices are equipment used in industrial production or electronics manufacturing to handle the connection terminals of electronic components or wires.
[0003] Chinese patent CN217512608U discloses a “bending device for insert terminals”, which can bend insert terminals by means of a pressing wheel, but requires manual pressure to be applied to the pressure rod to bend the terminals, which is relatively labor-intensive. Summary of the Invention
[0004] The main technical problem solved by this utility model is to provide a terminal bending processing fixture. After the product is placed in the positioning groove, the pressure cylinder drives the pressure plate to press down and tighten the product, and the bending cylinder drives the bending block to press down and tighten the product, thereby improving the automation level of terminal bending.
[0005] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a terminal bending processing fixture, including two carriers for positioning products, a bending mechanism, and a rotating mechanism for switching the position between the two carriers. The bending mechanism and the rotating mechanism are both mounted on a worktable, with the bending mechanism located above the rotating mechanism.
[0006] The product includes a housing and terminals mounted on the housing. A connecting portion is provided between the housing and the terminals. The terminals are provided with a bending portion. The upper surface of the carrier is recessed downward to form a positioning groove that matches the housing.
[0007] A pressure plate is provided above the carrier, the pressure plate is connected to a pressing cylinder, the pressing cylinder is mounted on a bracket, and the bracket is fixed to the carrier;
[0008] The bending mechanism includes a bending block and a bending cylinder that drives the bending block to press down. The bending block is fixed to the push rod of the bending cylinder, and the bending cylinder is fixed to a mounting bracket, which is fixed to the worktable. After the product is placed in the positioning slot, the pressure cylinder drives the pressure plate to press down and tighten the product, and the bending cylinder drives the bending block to press down and tighten the product, thereby ensuring the bending quality of the terminals and improving the automation level of terminal bending.
[0009] Furthermore, the carrier is provided with a first groove that matches the connecting portion, and the carrier is provided with a second groove that matches the terminal.
[0010] Furthermore, the rotating mechanism includes a turntable and a rotary drive motor for rotating the turntable. Two carriers are symmetrically distributed on the upper surface of the carriers, and the carriers are mounted on the turntable. The turntable is connected to the output shaft of the rotary drive motor, and the rotary drive motor is fixed to the worktable.
[0011] Furthermore, it also includes a bending auxiliary mechanism located below the bending mechanism. The bending auxiliary mechanism includes a limiting block, a lifting cylinder that drives the limiting block to move up and down, and a translation cylinder that drives the limiting block away from or towards the turntable. The limiting block is connected to the push rod of the lifting cylinder. The lifting cylinder is mounted on a sliding plate. The sliding plate is connected to the push rod of the translation cylinder. The translation cylinder is fixed to the worktable.
[0012] Furthermore, the limiting block is provided with a first inclined surface, and the bending block is provided with a second inclined surface that matches the first inclined surface, thereby bending the part to be bent to a certain angle.
[0013] Furthermore, the worktable is provided with a guide rail, and the sliding plate is provided with a guide structure that matches the guide rail so that the sliding plate moves away from or closer to the turntable along the direction of the guide rail.
[0014] Furthermore, the bending block is equipped with a guide rod, and the mounting bracket has a guide hole through which the guide rod passes.
[0015] Furthermore, a support rod is provided above the worktable, and a ball bearing is installed at the upper end of the support rod. The ball bearing is located below the turntable to support the turntable and facilitate the stable rotation of the turntable.
[0016] The beneficial effects of this utility model are at least as follows:
[0017] The upper surface of the carrier of this utility model is recessed downward to form a positioning groove that matches the shell. A pressure plate is provided on the top of the carrier. The pressure plate is connected to a pressure cylinder. The pressure cylinder is mounted on a bracket, and the bracket is fixed to the carrier. The bending mechanism includes a bending block and a bending cylinder that drives the bending block to press down. The bending block is fixed to the push rod of the bending cylinder. The bending cylinder is fixed to a mounting bracket, which is fixed to the worktable. After the product is placed in the positioning groove, the pressure cylinder drives the pressure plate to press down to press the product tightly. The bending cylinder drives the bending block to press down to press the product tightly, thereby ensuring the bending quality of the terminals and improving the automation level of the terminal bending. It is worth mentioning that this utility model includes two carriers for positioning the product, a bending mechanism, and a rotating mechanism for switching the position between the two carriers. When the product is placed on one carrier manually, the other carrier is located below the bending mechanism for bending, which improves the bending efficiency.
[0018] The bending auxiliary mechanism of this utility model includes a limiting block, a lifting cylinder that drives the limiting block to move up and down, and a translation cylinder that drives the limiting block away from or near the turntable. The limiting block is connected to the push rod of the lifting cylinder. The lifting cylinder is installed on a sliding plate. The sliding plate is connected to the push rod of the translation cylinder. The translation cylinder is fixed to the worktable. The limiting block is provided with a first inclined surface. The bending block is provided with a second inclined surface that matches the first inclined surface, so as to bend the part to be bent to a certain angle.
[0019] The workbench of this utility model is provided with a support rod above it, and a ball bearing is installed at the upper end of the support rod. The ball bearing is located below the turntable to support the turntable and facilitate the stable rotation of the turntable. Attached Figure Description
[0020] Figure 1 is a structural schematic diagram of this utility model;
[0021] Figure 2 is an enlarged view of point A in Figure 1 of this utility model;
[0022] Figure 3 is an enlarged view of point B in Figure 1 of this utility model;
[0023] Figure 4 is a schematic diagram of the structure of the vehicle of this utility model;
[0024] Figure 5 is a schematic diagram of the support rod and ball bearings of this utility model;
[0025] Figure 6 is a schematic diagram of the structure of the product of this utility model before and after bending;
[0026] The parts in the attached diagram are labeled as follows:
[0027] 11. Housing; 12. Terminal; 121. Part to be bent; 13. Connecting part; 2. Carrier; 21. Positioning groove; 22. First groove; 23. Second groove; 31. Bending block; 311. Second inclined surface; 312. Guide rod; 32. Bending cylinder; 33. Mounting bracket; 41. Turntable; 42. Rotary drive motor; 51. Pressure plate; 52. Pressing cylinder; 53. Bracket; 61. Limiting block; 611. First inclined surface; 62. Lifting cylinder; 63. Translation cylinder; 64. Sliding plate; 641. Guide structure; 7. Worktable; 71. Guide rail; 72. Support rod; 73. Ball bearing. Detailed Implementation
[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0029] Example: A terminal bending processing fixture, as shown in Figure 1, includes two carriers 2 for positioning products, a bending mechanism, and a rotating mechanism for switching the position between the two carriers 2. The bending mechanism and the rotating mechanism are both mounted on a worktable 7, with the bending mechanism located above the rotating mechanism.
[0030] As shown in Figure 6, the product includes a housing 11 and a terminal 12 installed on the housing 11. A connecting part 13 is provided between the housing 11 and the terminal 12. The terminal 12 is provided with a bending part 121. As shown in Figure 4, the upper surface of the carrier 2 is recessed downward to form a positioning groove 21 that matches the housing 11.
[0031] A pressure plate 51 is provided above the carrier 2. The pressure plate 51 is connected to the pressing cylinder 52. The pressing cylinder 52 is installed on the bracket 53. The bracket 53 is fixed to the carrier 2.
[0032] In practice, the pressure plate is located above the terminal, and after the product is placed on the carrier, the pressure plate presses the terminal tightly.
[0033] The bending mechanism includes a bending block 31 and a bending cylinder 32 that drives the bending block 31 to press down. The bending block 31 is fixed to the push rod of the bending cylinder 32. The bending cylinder 32 is fixed to a mounting bracket 33, and the mounting bracket 33 is fixed to the worktable 7.
[0034] The carrier 2 is provided with a first groove 22 that matches the connecting part 13, and the carrier 2 is provided with a second groove 23 that matches the terminal 12.
[0035] The rotating mechanism includes a turntable 41 and a drive motor 42 for rotating the turntable 41. Two carriers 2 are symmetrically distributed on the upper surface of the carriers 2, and the carriers 2 are mounted on the turntable 41. The turntable 41 is connected to the output shaft of the drive motor 42, and the drive motor 42 is fixed to the worktable 7.
[0036] It also includes a bending auxiliary mechanism located below the bending mechanism. The bending auxiliary mechanism includes a limiting block 61, a lifting cylinder 62 that drives the limiting block 61 to move up and down, and a translation cylinder 63 that drives the limiting block 61 away from or towards the turntable 41. The limiting block 61 is connected to the push rod of the lifting cylinder 62. The lifting cylinder 62 is mounted on a sliding plate 64, as shown in Figure 3. The sliding plate 64 is connected to the push rod of the translation cylinder 63. The translation cylinder 63 is fixed to the worktable 7.
[0037] As shown in Figure 2, the limiting block 61 is provided with a first inclined surface 611, which gradually slopes away from the turntable from top to bottom, and the bending block 31 is provided with a second inclined surface 311 that matches the first inclined surface 611.
[0038] The workbench 7 is provided with a guide rail 71, and the sliding plate 64 is provided with a guide structure 641 that matches the guide rail 71 so that the sliding plate 64 moves away from or closer to the turntable 41 along the direction of the guide rail 71.
[0039] The bending block 31 is equipped with a guide rod 312, and the mounting bracket 33 is provided with a guide hole through which the guide rod 312 passes.
[0040] In practice, the pressing cylinder, the rotary drive motor, the lifting cylinder, the translation cylinder, and the bending cylinder are all electrically connected to the controller.
[0041] As shown in Figure 5, a support rod 72 is provided above the worktable 7, and a ball bearing 73 is installed at the upper end of the support rod 72. The ball bearing 73 is located below the turntable 41 to support the turntable 41.
[0042] The working principle of this utility model is as follows: After the product is placed in the positioning slot of the carrier, the pressing cylinder drives the pressing plate to press down and clamp the product. The rotary drive motor drives the turntable to rotate to below the bending cylinder. The lifting cylinder drives the limit block to rise, the translation cylinder drives the limit block to move closer to the carrier, and the bending cylinder drives the bending block to press down to bend the product, thereby improving the automation level of terminal bending. After bending, the bending cylinder drives the bending block to rise, the lifting cylinder drives the limit block to fall, the translation cylinder drives the limit block to move away from the carrier, the rotary drive motor drives the turntable to rotate and reset, and the pressing plate is lifted under the drive of the pressing cylinder. The bent product is then manually removed.
[0043] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A terminal bending processing fixture, characterized in that: The system includes two carriers (2) for positioning the product, a bending mechanism, and a rotating mechanism for switching the position between the two carriers. Both the bending mechanism and the rotating mechanism are mounted on a workbench (7), with the bending mechanism located above the rotating mechanism. The product includes a housing (11) and a terminal (12) mounted on the housing. A connecting part (13) is provided between the housing and the terminal. The terminal has a bending part (121). The upper surface of the carrier is recessed downward to form a positioning groove (21) that matches the housing. A pressure plate (51) is provided above the carrier. The pressure plate is connected to a pressing cylinder (52). The pressing cylinder is mounted on a bracket (53), which is fixed to the carrier. The bending mechanism includes a bending block (31) and a bending cylinder (32) for driving the bending block downward. The bending block is fixed to the push rod of the bending cylinder. The bending cylinder is fixed to a mounting bracket (33), which is fixed to the workbench.
2. The terminal bending tooling according to claim 1, characterized in that: The carrier is provided with a first groove (22) that matches the connecting portion, and the carrier is provided with a second groove (23) that matches the terminal.
3. The terminal bending tooling according to claim 1, characterized in that: The rotating mechanism includes a turntable (41) and a rotary drive motor (42) for driving the turntable to rotate. Two carriers are symmetrically distributed on the upper surface of the carriers, and the carriers are mounted on the turntable. The turntable is connected to the output shaft of the rotary drive motor, and the rotary drive motor is fixed to the worktable.
4. The terminal bending tooling according to claim 3, characterized in that: It also includes a bending auxiliary mechanism located below the bending mechanism. The bending auxiliary mechanism includes a limiting block (61), a lifting cylinder (62) that drives the limiting block to move up and down, and a translation cylinder (63) that drives the limiting block away from or towards the turntable. The limiting block is connected to the push rod of the lifting cylinder. The lifting cylinder is mounted on a sliding plate (64). The sliding plate is connected to the push rod of the translation cylinder. The translation cylinder is fixed to the worktable.
5. The terminal bending tooling according to claim 4, characterized in that: The limiting block is provided with a first inclined surface (611), and the bending block is provided with a second inclined surface (311) that matches the first inclined surface.
6. The terminal bending tooling according to claim 4, characterized in that: The worktable is provided with a guide rail (71), and the sliding plate is provided with a guide structure (641) that matches the guide rail so that the sliding plate moves away from or closer to the turntable along the direction of the guide rail.
7. The terminal bending tooling according to claim 1, characterized in that: The bending block is equipped with a guide rod (312), and the mounting bracket is provided with a guide hole through which the guide rod passes.
8. The terminal bending tooling according to claim 3, characterized in that: A support rod (72) is provided above the worktable, and a ball bearing (73) is installed at the upper end of the support rod. The ball bearing is located below the turntable to support the turntable.
Citation Information
Patent Citations
Insertion piece terminal bending device
CN217512608U