Electronic atomization device and porous body element
By employing a porous element design in the electronic atomization device, utilizing liquid guiding holes smaller than 70μm and a three-dimensional liquid transfer network, the problem of insufficient liquid matrix supply during atomization is solved, achieving uniform transfer and effective atomization of the liquid matrix.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN FIRST UNION TECH CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-05
AI Technical Summary
Existing electronic atomization devices are prone to problems such as aerosols pushing the liquid matrix backward during the atomization process, leading to insufficient local liquid supply.
The design employs a porous element, including a liquid storage channel between the first and second liquid-conducting layers. The axial length of the liquid-conducting holes is less than 70 μm. A three-dimensional liquid transfer network is formed through multiple layers of liquid storage channels and liquid-conducting holes to ensure uniform transfer of the liquid matrix.
It effectively eliminates the localized insufficient liquid supply caused by the aerosol pushing the liquid matrix in the opposite direction during the atomization process, ensuring uniform delivery of the liquid matrix and atomization effect.
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Figure CN224192939U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of electronic atomization technology, and in particular to an electronic atomization device and a porous element. Background Technology
[0002] Tobacco products (such as cigarettes, cigars, etc.) produce tobacco smoke by burning tobacco during use. Efforts are being made to replace these tobacco-burning products by creating products that release compounds without combustion.
[0003] Examples of such products are heating devices that release compounds by heating rather than burning a material. For example, the material could be tobacco or other non-tobacco products, which may or may not contain nicotine. As another example, there are aerosol-providing articles, such as so-called electronic atomizing devices. These devices typically contain a liquid that is heated to vaporize, thereby producing an inhalable aerosol; the liquid may contain nicotine and / or flavorings and / or aerosol-generating substances (e.g., glycerin). Known electronic atomizing devices produce an aerosol by drawing in and delivering a liquid matrix through a multilayered, parallel, cross-linked network of channels formed within a ceramic matrix, and by heating the liquid matrix delivered through the multilayered, parallel, cross-linked network of channels by a heating element bonded to the ceramic matrix. Utility Model Content
[0004] One embodiment of this application provides an electronic atomizing device, comprising:
[0005] A liquid storage chamber is used to store a liquid matrix;
[0006] A porous element is arranged to receive the liquid matrix of the reservoir.
[0007] At least one heating element is formed or incorporated into the porous element and is used to heat the liquid matrix to generate an aerosol;
[0008] The porous element has a first direction, a second direction, and a third direction that are perpendicular to each other, and the porous element comprises:
[0009] A first side and a second side opposite to each other along the third direction; the first side is in liquid communication with the liquid storage chamber to draw liquid matrix, and the at least one heating element is combined with the second side;
[0010] A first liquid-conducting layer and a second liquid-conducting layer are arranged along the third direction for transferring the liquid matrix from the first side to the second side; the first liquid-conducting layer defines the first side and the second liquid-conducting layer defines the second side.
[0011] Multi-layer liquid storage channels are distributed at intervals between the first liquid guiding layer and the second liquid guiding layer, and the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction;
[0012] The first liquid guiding layer is provided with a plurality of first liquid guiding holes extending from the first side to the liquid storage channel adjacent to the first side; the second liquid guiding layer is provided with a plurality of second liquid guiding holes extending from the liquid storage channel adjacent to the second side to the second side, wherein the axial length of the second liquid guiding holes is less than 70 μm.
[0013] In some embodiments, the liquid storage channel is essentially a cross-linked network.
[0014] In some embodiments, the liquid storage channel includes a plurality of first liquid storage channels extending along the first direction and a plurality of second liquid storage channels extending along the second direction; the plurality of first liquid storage channels and the plurality of second liquid storage channels intersect to form a cross-linked network of liquid storage channels.
[0015] In some embodiments, the liquid storage channel is defined by a liquid storage groove disposed on the first liquid guiding layer and / or the second liquid guiding layer.
[0016] In some embodiments, the porous element may comprise only two liquid-conducting layers.
[0017] In some embodiments, the porous body element further includes:
[0018] One or more third liquid-conducting layers are stacked between the first liquid-conducting layer and the second liquid-conducting layer for transferring a liquid matrix between the first liquid-conducting layer and the second liquid-conducting layer.
[0019] In some embodiments, the number of liquid-conducting layers in the porous element is between 3 and 10.
[0020] In some embodiments, the thickness of the first liquid guiding layer and / or the second liquid guiding layer and / or the third liquid guiding layer along a third direction is between 0.1 and 1 mm.
[0021] In some embodiments, one of the liquid storage channels is located between the second liquid guiding layer and the third liquid guiding layer adjacent to the second liquid guiding layer.
[0022] In some embodiments, a third liquid guiding hole is arranged on the third liquid guiding layer, extending through the third direction.
[0023] In some embodiments, the at least one third fluid-conducting layer is configured to have a hollow frame shape.
[0024] In some embodiments, capillary material is arranged within the hollow space of the at least one third liquid-conducting layer.
[0025] In some embodiments, the liquid storage channel is formed between any two adjacent liquid-conducting layers in the porous element;
[0026] Alternatively, the liquid storage channel may be formed only between two partially adjacent liquid-conducting layers in the porous element.
[0027] In some embodiments, the liquid matrix can only be transported in the porous element along a first direction, a second direction, and a third direction.
[0028] In some embodiments, the porous body element further includes:
[0029] At least one or more peripheral surfaces located between the first side and the second side; the liquid storage channel extends to the peripheral surface and has a port located on the peripheral surface.
[0030] In some embodiments, the port is connected to the liquid storage chamber, thereby allowing a liquid matrix to enter the porous element.
[0031] Another embodiment of this application also proposes an electronic atomizing device, comprising:
[0032] A liquid storage chamber is used to store a liquid matrix;
[0033] A porous element is arranged to receive the liquid matrix of the reservoir.
[0034] At least one heating element is formed or incorporated into the porous element and is used to heat at least a portion of the liquid matrix within the porous element to generate an aerosol;
[0035] The porous body element includes:
[0036] The first and second sides facing away from each other;
[0037] A sealing layer is provided close to and defines the second side to prevent the liquid matrix of the porous element from flowing out from the second side;
[0038] At least two liquid-conducting layers are located between the first side and the sealing layer;
[0039] At least one liquid storage channel is formed or arranged between the at least two liquid guiding layers;
[0040] A peripheral surface extends between the first side and the second side, and the liquid storage channel terminates on the peripheral surface, forming a port located on the peripheral surface;
[0041] A liquid-absorbing surface, defined by at least one of the first side surface and the peripheral side surface, is used to absorb the liquid matrix of the liquid storage cavity;
[0042] The atomizing surface is defined by at least one of the peripheral surfaces and avoids the liquid-absorbing surface; the heating element is formed on or incorporated into the atomizing surface.
[0043] Another embodiment of this application also proposes an electronic atomizing device, comprising:
[0044] A liquid storage chamber is used to store a liquid matrix;
[0045] A porous element is arranged to receive the liquid matrix of the reservoir.
[0046] A heating element, at least partially formed or incorporated into the porous element, is used to heat at least a portion of the liquid matrix within the porous element to generate an aerosol.
[0047] The porous element has a first direction, a second direction, and a third direction that are perpendicular to each other, and the porous element comprises:
[0048] Multi-layered liquid storage channels are arranged at intervals within the porous element along the third direction; the liquid storage channels are substantially parallel to the plane defined by the first and second directions;
[0049] A plurality of liquid guiding holes extend along the third direction and connect the liquid storage channels of two adjacent layers, thereby forming a three-dimensional liquid transfer network within the porous element.
[0050] Another embodiment of this application provides a porous element for an electronic atomizing device, the porous element having a first direction, a second direction, and a third direction perpendicular to each other, and the porous element comprising:
[0051] Along the third direction to the opposite first and second sides;
[0052] A first liquid-conducting layer and a second liquid-conducting layer are arranged along the third direction for transferring the liquid matrix from the first side to the second side; the first liquid-conducting layer defines the first side and the second liquid-conducting layer defines the second side.
[0053] Multi-layer liquid storage channels are distributed at intervals between the first liquid guiding layer and the second liquid guiding layer, and the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction;
[0054] The first liquid guiding layer is provided with a plurality of first liquid guiding holes extending from the first side to the liquid storage channel adjacent to the first side; the second liquid guiding layer is provided with a plurality of second liquid guiding holes extending from the liquid storage channel adjacent to the second side to the second side, wherein the axial length of the second liquid guiding holes is less than 70 μm.
[0055] Another embodiment of this application provides a porous element for an electronic atomizing device, having a first direction, a second direction, and a third direction perpendicular to each other; the porous element includes: multiple layers of liquid storage channels arranged at intervals along the third direction within the porous element; the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction;
[0056] A plurality of liquid guiding holes extend along the third direction and connect the liquid storage channels of two adjacent layers, thereby forming a three-dimensional liquid transfer network within the porous element.
[0057] The above electronic atomization device has a liquid storage channel between the first and second liquid guiding layers of the porous body, and the liquid matrix is transferred from the liquid storage channel to the second side for atomization by the second liquid guiding hole with a length of less than 70μm on the second liquid guiding layer. This is beneficial for eliminating the local liquid supply shortage caused by the aerosol pushing the liquid matrix in the opposite direction during the atomization process. Attached Figure Description
[0058] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.
[0059] Figure 1 This is a schematic diagram of an electronic atomizing device provided in one embodiment;
[0060] Figure 2 yes Figure 1 An exemplary structural diagram of a mid-range atomizer;
[0061] Figure 3 yes Figure 2 A schematic diagram of a porous element from one perspective;
[0062] Figure 4 yes Figure 3 Another structural schematic diagram of a porous element;
[0063] Figure 5 yes Figure 3 An exploded view of a porous element;
[0064] Figure 6 yes Figure 3 An exploded view of a porous element;
[0065] Figure 7 yes Figure 3 A cross-sectional schematic diagram of a porous element from one perspective;
[0066] Figure 8This is a schematic diagram of the structure of the first liquid-conducting layer from one perspective in yet another embodiment;
[0067] Figure 9 This is a cross-sectional schematic diagram of a porous element from another embodiment;
[0068] Figure 10 This is a schematic diagram of the structure of the first liquid-conducting layer from one perspective in yet another embodiment;
[0069] Figure 11 This is a schematic diagram of the third liquid-conducting layer from one perspective in yet another embodiment;
[0070] Figure 12 This is a cross-sectional schematic diagram of a porous element from another embodiment;
[0071] Figure 13 This is a schematic diagram of the third liquid guiding layer from one perspective in yet another embodiment;
[0072] Figure 14 This is a schematic diagram of the third liquid guiding layer from one perspective in yet another embodiment;
[0073] Figure 15 This is a schematic diagram of the third liquid guiding layer from one perspective in yet another embodiment;
[0074] Figure 16 This is a schematic diagram of the third liquid guiding layer from one perspective in yet another embodiment;
[0075] Figure 17 This is a cross-sectional schematic diagram of a porous element from another embodiment;
[0076] Figure 18 This is a schematic diagram of the third liquid guiding layer from one perspective in yet another embodiment;
[0077] Figure 19 yes Figure 18 A cross-sectional schematic diagram of the third fluid-conducting layer from one perspective;
[0078] Figure 20 This is a cross-sectional schematic diagram of the atomizing component from one perspective of yet another embodiment;
[0079] Figure 21 yes Figure 20 A structural schematic diagram of the middle closed layer from one perspective;
[0080] Figure 22 yes Figure 21 A cross-sectional schematic diagram of the closed layer from one perspective;
[0081] Figure 23 yes Figure 21 A structural schematic diagram of the closed layer from another perspective;
[0082] Figure 24 This is a cross-sectional schematic diagram of the closed layer from one perspective in yet another embodiment;
[0083] Figure 25 This is a cross-sectional schematic diagram of the atomizing component from one perspective of yet another embodiment;
[0084] Figure 26 This is a cross-sectional schematic diagram of the atomizing component from one perspective of yet another embodiment;
[0085] Figure 27 This is a schematic diagram of the structure of a heating element from one perspective of one embodiment;
[0086] Figure 28 This is a schematic diagram of the heating element from one perspective of another embodiment. Detailed Implementation
[0087] To facilitate understanding of this application, a more detailed description of this application will be provided below in conjunction with the accompanying drawings and specific embodiments.
[0088] One embodiment of this application provides an electronic atomizing device, which can be found in [reference needed]. Figure 1 As shown, it includes an atomizer 100 that stores a liquid matrix and atomizes it to generate an aerosol, and a power supply mechanism 200 that supplies power to the atomizer 100. Figure 1 In the illustrated embodiment, the atomizer 100 and power supply mechanism 200 of the electronic atomizing device are separable or detachable relative to each other; an electronic atomizing device having such a separable or detachable atomizer 100 and power supply mechanism 200 is, for example, a so-called "refillable" electronic atomizing device. Alternatively, in some further variations, the atomizer 100 and power supply mechanism 200 of the electronic atomizing device are securely enclosed and fixed by the housing components of the electronic atomizing device, thereby preventing the atomizer 100 and power supply mechanism 200 from being detachable relative to each other; an electronic atomizing device having such a non-detachable atomizer 100 and power supply mechanism 200 relative to each other is, for example, a so-called "integrated or disposable" electronic atomizing device.
[0089] In an alternative embodiment, for example Figure 1 As shown, the power supply mechanism 200 includes a receiving cavity 270 disposed at one end along the length direction for receiving and accommodating at least a portion of the atomizer 100, and an electrical contact 230 at least partially exposed on the surface of the receiving cavity 270 for supplying power to the atomizer 100 when at least a portion of the atomizer 100 is received and accommodated within the power supply mechanism 200.
[0090] according to Figure 1In the exemplary embodiment shown, an electrical contact 21 is provided at one end of the atomizer 100 along the length direction, so that when at least a portion of the atomizer 100 is received in the receiving cavity 270, the electrical contact 21 forms an electrical conductivity by contacting and abutting against the electrical contact 230.
[0091] exist Figure 1 In the exemplary embodiment shown, a sealing member 260 is provided inside the power supply mechanism 200, and the sealing member 260 divides at least a portion of the internal space of the power supply mechanism 200 to form the receiving cavity 270. Figure 1 In the exemplary embodiment shown, the seal 260 is configured to extend along the cross-sectional direction of the power supply mechanism 200, and is preferably made of a flexible material, thereby preventing the liquid matrix that seeps from the atomizer 100 into the receiving cavity 270 from flowing into components such as the controller 220 and sensor 250 inside the power supply mechanism 200.
[0092] exist Figure 1 In the exemplary embodiment shown, the power supply mechanism 200 further includes a battery cell 210 for power supply located at the other end of the receiving cavity 270 along the length direction; and a controller 220 disposed between the battery cell 210 and the receiving cavity 270, the controller 220 being operable to guide current between the battery cell 210 and the electrical contact 230.
[0093] In use, the power supply mechanism 200 includes a sensor 250 for sensing the suction airflow generated when the atomizer 100 is inhaled, and then the controller 220 controls the battery cell 210 to output current to the atomizer 100 according to the detection signal of the sensor 250.
[0094] exist Figure 1 In the exemplary embodiment shown, the power supply mechanism 200 is provided with a charging interface 240 at the other end away from the receiving cavity 270 for charging the battery cell 210.
[0095] Figure 2 It shows Figure 1 A schematic diagram of one embodiment of the atomizer 100 includes:
[0096] The housing 10 defines at least a portion of the outer surface of the atomizer 100. According to Figure 2 As shown, the outer casing 10 is generally longitudinally elongated cylindrical in shape, with a hollow interior for accommodating essential functional components for storing and atomizing the liquid matrix; the outer casing 10 has a proximal end 110 and a distal end 120 that are opposite to each other along its length. The proximal end 110 is configured as the end where the user inhales the aerosol, and has an outlet 111 for the user to inhale; while the distal end 120 is configured as the end that is connected to the power supply mechanism 200.
[0097] See Figure 2As shown, the housing 10 has a liquid storage chamber 12 for storing a liquid matrix, and an atomizing assembly for drawing the liquid matrix from the liquid storage chamber 12 and heating and atomizing the liquid matrix. Among these, in... Figure 2 In the schematic diagram shown, the outer shell 10 is provided with an aerosol transmission tube 11 arranged along the axial direction. The space between the aerosol transmission tube 11 and the inner wall of the outer shell 10 forms a liquid storage chamber 12 for storing liquid matrix. The aerosol transmission tube 11 extends to or terminates at the air outlet 111, thereby transmitting the generated aerosol to the air outlet 111 for inhalation.
[0098] In some alternative embodiments, the aerosol delivery tube 11 and the housing 10 are integrally molded from a moldable material, thereby defining a liquid reservoir 12 between the aerosol delivery tube 11 and the housing 10, and the liquid reservoir 12 has an opening that opens toward the distal end 120.
[0099] See Figures 2 to 3 As shown, the atomizer 100 further includes an atomizing component for drawing and atomizing the liquid matrix from the liquid reservoir 12 to generate an aerosol; specifically, the atomizing component includes:
[0100] The rigid porous element 30 is generally configured to be plate-shaped, sheet-shaped, or block-shaped; and the porous element 30 has a first side 310 and a second side 320 facing away from each other; the first side 310 is arranged toward the liquid storage cavity 12 and is in fluid communication with the liquid storage cavity 12.
[0101] Heating element 40, attached to the surface of the second side 320 of porous element 30, is used to heat at least a portion of the liquid matrix transferred by porous element 30 to generate an aerosol.
[0102] See Figure 2 In the embodiment shown, the atomizer 100 further includes:
[0103] The rigid support 20 is made of, for example, organic polymer plastic or ceramic; the support 20 is used to house and support the atomizing assembly, especially to house the porous element 30;
[0104] The sealing element 50 is made of a flexible material, such as silicone or a thermoplastic elastomer; the sealing element 50 is at least partially located within the support 20 and partially surrounds or encloses the porous element 30; the sealing element 50 is used to provide a seal between the support 20 and the porous element 30.
[0105] See Figures 2 to 3As shown, the porous element 30 is configured to extend longitudinally perpendicular to the atomizer 100; the first side 310 and the second side 320 of the porous element 30 are arranged opposite to each other along the longitudinal direction of the atomizer 100. The first side 310 of the porous element 30 is arranged towards the liquid reservoir 12 and is in fluid communication with the liquid reservoir 12, for example in... Figure 2 The first side 310, indicated by the middle arrow R1, is in fluid communication with the liquid storage chamber 12 through the liquid transfer channel 13 defined within the support 20 to receive the liquid matrix; the surface of the second side 320 of the porous element 30 is configured as an atomizing surface, and the heating element 40 is attached to the atomizing surface / the surface of the second side 320 of the porous element 30.
[0106] according to Figure 2 As shown, an atomizing chamber 340 is defined between the second side 320 of the porous element 30 and the distal end 120 of the housing 10. This atomizing chamber 340 is located on the side of the porous element 30 opposite to the liquid reservoir 12; the atomizing chamber 340 provides space for releasing aerosol from the atomizing surface of the porous element 30. At least a portion of the heating element 40 is exposed in the atomizing chamber 340. During suction, external air enters the atomizing chamber 340 through the air inlet 22 of the distal end 120, carrying the aerosol within the atomizing chamber 340 to the aerosol delivery tube 11, and is then drawn in by the user at the air outlet 111. Figure 2 As indicated by the middle arrow R2.
[0107] Alternatively, in some variations, the atomizer 100 includes a transverse direction perpendicular to the longitudinal direction; for example, the transverse direction can be either the width direction or the thickness direction of the atomizer 100. Alternatively, for a cylindrical or similar polygonal atomizer 100, the transverse direction can be radial. In an embodiment, the porous element 30 is configured to extend longitudinally along the atomizer 100; the first side 310 and the second side 320 of the porous element 30 are arranged opposite to each other along the transverse direction of the atomizer 100. Thus, the surfaces of the first side 310 and / or the second side 320 of the porous element 30 both extend longitudinally along the atomizer 100; for example, a so-called "side-atomizing" atomizing assembly.
[0108] In some embodiments, the porous element 30 is a flat sheet or plate; and the surface of the first side 310 and / or the surface / atomizing surface of the second side 320 are flat, extended planes. Alternatively, in some other variations, the porous element 30 is a curved, arcuate sheet; and the surface of the first side 310 and / or the surface / atomizing surface of the second side 320 are curved surfaces.
[0109] exist Figures 2 to 3In this embodiment, the porous element 30 is square in shape; or in some other variations, the porous element 30 may be generally circular, elliptical, polygonal, or other shapes with side notches. The porous element 30 may include at least one of glass, ceramic, carbon, metal, and high-temperature resistant polymer plastics.
[0110] In some embodiments, the heating element 40 is a sheet-like heating element that is cut or etched from a sheet substrate and then mounted on the second side 320. In some embodiments, the heating element 40 may be made of a sheet of resistive metal or alloy. In some embodiments, the heating element 40 may include at least one sheet of stainless steel, iron-chromium-aluminum, nickel-chromium alloy, titanium alloy, etc. In embodiments, the sheet-like heating element 40 may be bonded to the porous element 30 by means of glass enamel bonding or surface mounting.
[0111] In some embodiments, the heating element 40 is formed on the second side 320 of the porous element 30 by printing, deposition, spraying, or other methods, thereby achieving close bonding with the porous element 30. Alternatively, in other variations, the heating element 40 includes a thin layer or conductive trace formed on the second side 320 by printing, deposition, or other methods. Specifically, the heating element 40 includes printed, meandering, or meandering conductive traces. In some embodiments, the coating-type heating element 40 may be prepared from one or more of gold, platinum, tantalum, zirconium, niobium, molybdenum, tungsten, tantalum nitride, tungsten carbide, titanium nitride, stainless steel, gold-silver alloys, TiAlN alloys, silver-palladium alloys, nickel-based alloys, nickel-chromium alloys, etc. In some embodiments, the thickness of the coating-type heating element 40 is 0.5–5 μm.
[0112] In some embodiments, a transition layer is further provided between the heating element 40 and the surface of the second side 320 of the porous element 30. The transition layer is advantageous for reducing or suppressing deformation of the heating element 40 caused by thermal cycling during use and for providing stress compensation, thus preventing the heating element 40 from loosening.
[0113] In some embodiments, the transition layer comprises one or more of Ti, Cr, Ni, Mo, Ta, and their oxides or alloys. The coefficient of thermal expansion of the transition layer material is preferably between that of the porous element 30 and the heating element 40; this is advantageous for providing stress compensation and reducing thermal deformation and shedding of the heating element 40. In some embodiments, the thickness of the transition layer is 50–200 μm; in some embodiments, the transition layer is formed between the heating element 40 and the surface of the second side 320 of the porous element 30 by vapor deposition or thermal spraying.
[0114] Alternatively, in some other embodiments, a protective layer may be deposited, sprayed, or covered on the surface of the heating element 40; the protective layer may include one or more of gold, platinum, titanium nitride, tantalum nitride, tungsten carbide, titanium aluminum nitride, chromium aluminum nitride, silicon oxide, silicon nitride, silicon nitride, and stainless steel.
[0115] according to Figure 2 , Figure 27 and Figure 28 As shown, the heating element 40 includes:
[0116] A first electrode portion 41 and a second electrode portion 42 are arranged at intervals along the length direction, and a heating portion 43 extends between the first electrode portion 41 and the second electrode portion 42. The heating portion 43 is used to heat the liquid matrix to generate an aerosol; the first electrode portion 41 and the second electrode portion 42 are used to guide current on the heating portion 43. After assembly, an electrical contact 21 extends from the distal end 120 into the atomizer 100 and abuts against the first electrode portion 41 and the second electrode portion 42 to supply power to the heating element 40.
[0117] exist Figure 27 and Figure 28 In the illustrated embodiment, the first electrode portion 41 and the second electrode portion 42 define the electrical connection region of the heating element 40. Additionally, the heating portion 43 defines the resistance heating region of the heating element 40.
[0118] In some embodiments, electrodes are further arranged on the first electrode portion 41 and / or the second electrode portion 42. For example, the first electrode is arranged by welding, mounting, or sintering after applying silver paste to the first electrode portion 41, and the second electrode is arranged by welding, mounting, or sintering after applying silver paste to the second electrode portion 42. The material of the electrodes may include metals or alloys with low resistivity such as gold, silver, and copper.
[0119] Alternatively, in some other embodiments, the first electrode portion 41 and / or the second electrode portion 42 are connected to the circuit / power supply mechanism 200 by welding conductive leads or the like, so as to enable the controller 220 / power supply mechanism 200 to provide power to the heating element 40.
[0120] In some embodiments, the heating element 40 is fluid-permeable; as used herein, "fluid-permeable" means that aerosols in the gas phase can easily pass through the heating element 40. For example, in Figure 3 As shown, the heating element 40 formed or incorporated on the surface / atomizing surface of the second side 320 of the porous element 30 can be in a mesh shape with pores 431, thereby creating a fluid-permeable environment. For example, in Figure 27In the illustrated embodiment, the heating portion 43 is a mesh shape with openings 431, through which aerosols can pass through the heating portion 43 and / or the heating element 40, thereby making the heating portion 43 and / or the heating element 40 fluid-permeable. Alternatively, in... Figure 28 In the illustrated embodiment, the heating portion 43 is arranged to meander or meander along the length of the heating element 40. Several slits or gaps are formed on the heating portion 43, through which aerosol can pass through the heating portion 43 and / or the heating element 40, thereby making the heating portion 43 and / or the heating element 40 fluid-permeable.
[0121] according to Figures 2 to 7 As shown, the basic sheet-like or block-like porous element 30 may have a first direction, a second direction, and a third direction; any two of the first direction, the second direction, and the third direction are perpendicular to each other. For example, in Figure 3 and Figure 4 As shown, the first direction can be the length direction of the porous element 30, the second direction can be the width direction of the porous element 30, and the third direction can be the height direction of the porous element 30. Figures 2 to 5 In the embodiment shown, the first side 310 and the second side 320 of the porous element 30 may be arranged opposite each other along a third direction.
[0122] exist Figures 3 to 5 As shown, the length of the porous element 30 may be greater than its width, and the width may be greater than its height. In some embodiments, the length of the porous element 30 is approximately between 6 and 15 mm; the width of the porous element 30 is approximately between 3 and 6 mm; and the thickness of the porous element 30 is approximately between 0.8 and 3 mm.
[0123] exist Figures 3 to 7 As shown, the porous element 30 may include:
[0124] At least two or more liquid-conducting layers are stacked for absorbing and transferring a liquid matrix. The at least two or more liquid-conducting layers are stacked along a third direction. In some embodiments, the porous element 30 may include approximately 2 to 10 liquid-conducting layers. More specifically, the porous element 30 may include 3 to 6 liquid-conducting layers.
[0125] In some embodiments, the liquid-conducting layer of the porous element 30 may have a length of 6 to 15 mm and a width of 3 to 6 mm; and the liquid-conducting layer of the porous element 30 may have a thickness of 0.1 to 1 mm. In some specific embodiments, the liquid-conducting layer may have a thickness of 0.2 to 0.5 mm; more specifically, the liquid-conducting layer may have a thickness of 0.3 to 0.4 mm.
[0126] In some embodiments, at least two or more liquid-conducting layers of the porous element 30 are securely connected to each other. Specifically, in some embodiments, a secure connection can be formed between any two adjacent liquid-conducting layers in the porous element 30 by means of laser welding, anodic bonding, glass enamel bonding, high-temperature hot pressing fusion, etc. Thus, at least two or more liquid-conducting layers in the porous element 30 are laminated together. In embodiments, each liquid-conducting layer of the porous element 30 is inseparable or cannot be independently disassembled.
[0127] In some embodiments, the liquid-conducting layer of the porous element 30 is porous. Specifically, a plurality of liquid-conducting holes are arranged on the liquid-conducting layer for absorbing or transferring the liquid matrix. In some embodiments, the plurality of liquid-conducting holes on the liquid-conducting layer extend through the thickness direction. In some embodiments, the plurality of liquid-conducting holes on the liquid-conducting layer are arranged in an array or matrix, thereby making the liquid-conducting layer generally honeycomb-like. In some embodiments, the liquid-conducting layer having a plurality of liquid-conducting holes can be prepared by forming a plurality of ordered liquid-conducting holes in a dense substrate by mechanical drilling, laser drilling, electrochemical drilling, etc. In some embodiments, the dense substrate may include at least one of dense glass sheets, dense ceramic sheets, dense silicon sheets, dense metal sheets, and dense plastic sheets; wherein the porosity of the dense substrate is less than 5%. In some embodiments, hydrophilic fiber cotton and / or hydrophilic fiber woven mesh with liquid storage and liquid conduction functions may be added inside the liquid-conducting holes.
[0128] In some embodiments, in the porous element 30, the liquid guiding holes of two adjacent liquid guiding layers are substantially aligned. Alternatively, in other embodiments, the liquid guiding holes of two adjacent liquid guiding layers are at least partially staggered.
[0129] according to Figures 3 to 7 As shown, the liquid-conducting layer of the porous element 30 may include at least:
[0130] The first liquid guiding layer 31 is close to or defines the first side 310;
[0131] The second liquid guiding layer 32 is close to or defines the second side 320.
[0132] exist Figures 3 to 7 As shown, the first liquid guiding layer 31 has a plurality of first liquid guiding holes 313; the second liquid guiding layer 32 has a plurality of second liquid guiding holes 323. In some embodiments, the first liquid guiding holes 313 define a first inlet for the liquid matrix of the liquid storage cavity 12 to enter the porous element 30 at the port of the first side 310. Furthermore, the liquid matrix within the porous element 30 is transferred via the second liquid guiding holes 323 to the heating element 40 attached to the second side 320 for heating and atomization.
[0133] In some embodiments, the first liquid guide hole 313 and the second liquid guide hole 323 are in liquid communication. In some embodiments, the plurality of first liquid guide holes 313 and the plurality of second liquid guide holes 323 are at least partially aligned in a third direction, thereby forming liquid communication. Alternatively, in some other variations, the plurality of first liquid guide holes 313 and the plurality of second liquid guide holes 323 are staggered in a third direction.
[0134] exist Figures 3 to 7 In the illustrated embodiment, the first liquid guiding layer 31 and the second liquid guiding layer 32 are spaced apart; specifically in Figures 3 to 7 In this embodiment, at least one or more third liquid-conducting layers 33 are further provided between the first liquid-conducting layer 31 and the second liquid-conducting layer 32, thereby spacing the first liquid-conducting layer 31 and the second liquid-conducting layer 32. In some other embodiments, the first liquid-conducting layer 31 and the second liquid-conducting layer 32 are bonded or in contact with each other; specifically, the porous element 30 may include only the first liquid-conducting layer 31 and the second liquid-conducting layer 32, thereby tightly bonded or connected to each other.
[0135] according to Figures 3 to 7 As shown, the liquid-conducting layer of the porous element 30 further includes:
[0136] At least one or more third liquid guiding layers 33 are disposed between the first liquid guiding layer 31 and the second liquid guiding layer 32. A plurality of third liquid guiding holes 333 are disposed on the third liquid guiding layer 33. In use, the plurality of third liquid guiding holes 333 provide a pathway for transferring the liquid matrix from the first liquid guiding layer 31 to the second liquid guiding layer 32.
[0137] exist Figures 3 to 7 In the illustrated embodiment, the first liquid guiding hole 313 of the first liquid guiding layer 31, the second liquid guiding hole 323 of the second liquid guiding layer 32, and the third liquid guiding hole 333 of the third liquid guiding layer 33 extend in a straight line along the third direction.
[0138] In some embodiments, the diameter or width of the first liquid guiding hole 313 and / or the second liquid guiding hole 323 and / or the third liquid guiding hole 333 is between 10 and 120 μm. In some embodiments, the distance between adjacent first liquid guiding holes 313 and / or adjacent second liquid guiding holes 323 and / or adjacent third liquid guiding holes 333 is between 5 and 100 μm.
[0139] In some embodiments, the first liquid guide hole 313 and / or the second liquid guide hole 323 and / or the third liquid guide hole 333 have a cross-sectional shape such as square, triangle, polygon, circle or ellipse.
[0140] In some embodiments, the cross-sectional area or diameter of the first liquid guiding hole 313 and / or the second liquid guiding hole 323 and / or the third liquid guiding hole 333 is constant. Alternatively, in some other embodiments, the cross-sectional area or diameter of the first liquid guiding hole 313 and / or the second liquid guiding hole 323 and / or the third liquid guiding hole 333 is variable; for example, in some embodiments, the first liquid guiding hole 313 and / or the second liquid guiding hole 323 and / or the third liquid guiding hole 333 is a tapered shape with a gradually increasing or decreasing cross-sectional area or diameter; and in some other embodiments, the first liquid guiding hole 313 and / or the second liquid guiding hole 323 and / or the third liquid guiding hole 333 is a stepped hole with a varying cross-sectional area or diameter.
[0141] Alternatively, in some other variations, the first liquid guide hole 313 and / or the second liquid guide hole 323 and / or the third liquid guide hole 333 are arranged at an angle relative to a third direction.
[0142] exist Figures 3 to 7 As shown, the porous element 30 also includes:
[0143] At least one or more liquid storage channels are formed between the first liquid guiding layer 31 and the second liquid guiding layer 32. The presence of at least one or more liquid storage channels can, in one aspect, increase the porosity of the porous element 30, thereby increasing the ability of the porous element 30 to adsorb and retain the liquid matrix; in another aspect, it can also help prevent or reduce the problem of insufficient local liquid supply to the porous element 30 caused by the aerosol pushing the liquid matrix backward during the atomization process of the second side 320.
[0144] In some embodiments, at least one or more liquid storage channels are substantially formed between two adjacent liquid guiding layers. Furthermore, multiple liquid storage channels are arranged at intervals along a third direction of the porous element 30. In one embodiment, the liquid storage channels are substantially an interconnected network. In another embodiment, each of two adjacent liquid guiding layers has at least a portion of liquid guiding holes that are in liquid communication with the liquid storage channels between them. The multiple liquid storage channels and the liquid guiding holes arranged on the liquid guiding layers communicate to form a three-dimensional liquid transport network within the porous element 30. The three-dimensional liquid transport network is a three-dimensional orthogonal network structure.
[0145] In some embodiments, the liquid storage channel is substantially parallel to the plane defined by the first and second directions of the porous element 30.
[0146] according to Figures 3 to 7 As shown, the liquid storage channel is defined by liquid storage grooves on the surface of the liquid-conducting layer facing the first side 310 and / or the second side 320. In some embodiments, the depth of the liquid storage grooves is greater than 0.04 mm to maintain a sufficient liquid conduction rate. Furthermore, the liquid storage grooves are substantially a cross-linked mesh. Specifically in Figures 3 to 7As shown, the liquid storage groove includes: a plurality of first liquid storage grooves extending along a first direction, such as first liquid storage groove 311 / first liquid storage groove 331 / first liquid storage groove 321, and a plurality of second liquid storage grooves extending along a second direction, such as second liquid storage groove 312 / second liquid storage groove 332 / second liquid storage groove 322. The plurality of first liquid storage grooves are arranged at intervals in the second direction, and the plurality of second liquid storage grooves are arranged at intervals in the first direction.
[0147] In some embodiments, the included angle between the first liquid storage groove and the second liquid storage groove is substantially 90°; or, the first liquid storage groove and the second liquid storage groove are substantially orthogonal. Alternatively, in still other embodiments, the included angle between the first liquid storage groove and the second liquid storage groove is less than 90°.
[0148] exist Figures 3 to 7 In the illustrated embodiment, the first liquid storage groove 311 and the second liquid storage groove 312 are arranged on the surface of the first liquid guiding layer 31 facing the first side 310; the first liquid storage groove 331 and the second liquid storage groove 332 are arranged on the surface of the third liquid guiding layer 33 facing the first side 310; and the first liquid storage groove 321 and the second liquid storage groove 322 are arranged on the surface of the second liquid guiding layer 32 facing the first side 310.
[0149] In some embodiments, a liquid storage channel is formed between any two adjacent liquid-conducting layers of the porous element 30. Figures 3 to 7 In the illustrated embodiment, there are liquid storage channels defined by liquid storage grooves between adjacent first liquid guiding layers 31 and third liquid guiding layers 33, between two adjacent third liquid guiding layers 33, and between adjacent third liquid guiding layers 33 and second liquid guiding layers 32.
[0150] Alternatively, in some other variations, a liquid storage channel is formed between only partially adjacent liquid-conducting layers of the porous element 30.
[0151] In one embodiment, at least one liquid storage channel is formed between two adjacent liquid-conducting layers closest to the second side 320. Specifically, in Figure 3 and Figure 7 As shown, at least one liquid storage channel is formed between the second liquid guiding layer 32 and the third liquid guiding layer 33 adjacent to the second liquid guiding layer 32.
[0152] In one embodiment, at least one liquid storage channel is formed between two adjacent liquid-conducting layers closest to the first side 310. Specifically, in Figure 3 and Figure 7 As shown, at least one liquid storage channel is formed between the first liquid guiding layer 31 and the third liquid guiding layer 33 adjacent to the first liquid guiding layer 31.
[0153] In some embodiments, the width of the first liquid storage groove, such as the first liquid storage groove 311 / 331 / 321, and the width of the second liquid storage groove, such as the second liquid storage groove 312 / 332 / 322, are the same; in some specific embodiments, the width of the first liquid storage groove and / or the second liquid storage groove is approximately between 20 and 150 μm. In some embodiments, the depth of the first liquid storage groove, such as the first liquid storage groove 311 / 331 / 321, and the depth of the second liquid storage groove, such as the second liquid storage groove 312 / 332 / 322, are the same; in some specific embodiments, the depth of the first liquid storage groove and / or the second liquid storage groove is approximately between 10 and 60 μm.
[0154] In some embodiments, at least a portion of the second liquid guiding holes 323 of the second liquid guiding layer 32 extends from a liquid storage groove, such as a first liquid storage groove 321 or a second liquid storage groove 322, to the surface of the second side 320. In embodiments, the axial length of the second liquid guiding holes 323 extending from the liquid storage groove to the surface of the second side 320 is less than 70 μm. This is advantageous for relatively minimizing localized insufficient liquid supply caused by the aerosol pushing the liquid matrix backward during atomization. In still other embodiments, the axial length of the second liquid guiding holes 323 extending from the liquid storage groove to the surface of the second side 320 is less than 60 μm; more preferably, the axial length of the second liquid guiding holes 323 extending from the liquid storage groove to the surface of the second side 320 is less than 50 μm.
[0155] exist Figures 3 to 7 In the illustrated embodiment, the surface of the liquid-conducting layer in the porous element 30 facing the first side 310 is a rough surface with liquid storage grooves. In another embodiment, the surface of the liquid-conducting layer in the porous element 30 facing the second side 320 is a flat plane.
[0156] Alternatively, in some other embodiments, the surface of the liquid-conducting layer in the porous element 30 facing the second side 320 is a rough surface with a liquid-retaining groove.
[0157] exist Figures 3 to 7 In the illustrated embodiment, the transfer of the liquid matrix within the porous element 30 can only occur along predetermined directions. Specifically, the liquid matrix can only be transferred within the porous element 30 along a first direction, a second direction, and a third direction. Furthermore, the porous element 30 does not contain disordered capillary pores, such as those formed by sintering a pore-forming agent.
[0158] For example Figure 8 and Figure 9In another embodiment shown, the first liquid-conducting layer 31a of the porous element 30a has cross-linked mesh-like liquid-retaining grooves on a surface 314a facing away from the first side 310a; the liquid-retaining grooves may include a first liquid-retaining groove 315a extending in a first direction and a second liquid-retaining groove 316a extending in a second direction. Similarly, at least one third liquid-conducting layer 33a has liquid-retaining grooves arranged on a surface facing the second side 320a; the liquid-retaining grooves may be a first liquid-retaining groove extending in a first direction and a second liquid-retaining groove 336a extending in a second direction.
[0159] or Figures 10 to 12 A schematic diagram of a porous element 30b according to another embodiment is shown; in this porous element 30b, the cross-linked network of liquid storage channels between two adjacent liquid guiding layers can be defined by a first liquid storage groove on the surface of one liquid guiding layer and a second liquid storage groove on the surface of the other liquid guiding layer. Specifically, for example in Figures 10 to 12 In the illustrated embodiment, a plurality of second liquid storage grooves 316b extending in a second direction are arranged on the surface 314b of the first liquid guiding layer 31b facing away from the first side 310b; a plurality of first liquid storage grooves 331b extending in a first direction are arranged on the surface of the third liquid guiding layer 33b facing the first side 310b; and the first liquid storage grooves 331b on the surface of the third liquid guiding layer 33b and the second liquid storage grooves 316b on the surface 314b of the first liquid guiding layer 31b together define the liquid storage channel between the adjacent first liquid guiding layer 31b and the third liquid guiding layer 33b.
[0160] For example, in Figures 10 to 12 In the embodiment shown, in two adjacent third liquid guiding layers 33b, a first liquid storage groove 331b extending in a first direction is arranged on the surface of one third liquid guiding layer 33b, and a second liquid storage groove 336b extending in a second direction is arranged on the surface of the other third liquid guiding layer 33b, and they together define the liquid storage channel between the two third liquid guiding layers 33b.
[0161] Alternatively, in some other embodiments, one surface of at least one liquid-conducting layer of the porous element 30 has a square liquid-retention groove, and a liquid-conducting hole extends from the liquid-retention groove to the opposite surface; thus, within the porous element 30, the liquid-retention groove can provide a liquid-retention channel between another liquid-conducting layer adjacent to the liquid-conducting layer. For example Figure 13 A schematic diagram of a third liquid-guiding layer 33c with a liquid-retaining groove 331c on its surface is shown in another embodiment. The liquid-retaining groove 331c is square, rather than a cross-linked mesh. The ports of the third liquid-guiding holes 333c are all located within the liquid-retaining groove 331c. Thus, within the porous element 30, the liquid-retaining groove 331c can provide a liquid-retaining channel between the liquid-guiding layers adjacent to the third liquid-guiding layer 33c.
[0162] Alternatively, in some other embodiments, at least one liquid-conducting layer of the porous element 30 is in the shape of a frame. Furthermore, within the porous element 30, the hollow structure of the frame can provide channels for the transfer of the liquid matrix and a liquid storage space. For example... Figure 14 A schematic diagram of a third liquid-conducting layer 33d with a hollow frame shape 331d is shown. The hollow 331d extends through the third liquid-conducting layer 33d in a third direction to provide a channel for the transfer of liquid matrix and a liquid storage space within the porous element 30.
[0163] Alternatively, in some other embodiments, the liquid-guiding holes arranged on at least one liquid-guiding layer of the porous element 30 may have even more shapes. For example... Figure 15 A schematic diagram of a third liquid guiding layer 33e according to another embodiment is shown. The surface of the third liquid guiding layer 33e has a plurality of first liquid storage grooves 331e extending along a first direction and second liquid storage grooves 332e extending along a second direction. The third liquid guiding layer 33e is also provided with a plurality of third liquid guiding holes 333e, third liquid guiding holes 337e, and third liquid guiding holes 338e penetrating along a third direction. In this embodiment, the third liquid guiding hole 333e has a circular cross-section and avoids the first liquid storage grooves 331e and second liquid storage grooves 332e; the cross-section of the third liquid guiding hole 337e is rectangular, and the cross-section of the third liquid guiding hole 338e is a bent L-shaped shape; the ports of the third liquid guiding holes 337e and 338e are connected to the first liquid storage groove 331e and / or the second liquid storage groove 332e.
[0164] Alternatively, in some embodiments, the porous element 30 may further have at least one or more peripheral surfaces located between the first side 310 and the second side 320. At least one or more second inlets for the liquid matrix to enter the porous element 30 may be arranged on the peripheral surfaces of the porous element 30. These second inlets on the peripheral surfaces of the porous element 30 may be formed or defined between two adjacent liquid-conducting layers. In embodiments, the second inlets on the peripheral surfaces of the porous element 30 may be defined by liquid-retaining grooves, such as a first liquid-retaining groove and / or a second liquid-retaining groove, extending to the peripheral surface. For example… Figure 16 and Figure 17 A schematic diagram of a third liquid guiding layer 33f and a porous element 30f is shown in yet another embodiment.
[0165] Specifically according to Figure 16As shown, in this embodiment, a plurality of first liquid storage grooves 331f extending along a first direction and second liquid storage grooves 332f extending along a second direction are arranged on the surface of the third liquid guiding layer 33f facing the first side 310f; wherein, the first liquid storage grooves 331f extend from the first side edge of the third liquid guiding layer 33f in the first direction to the second side edge, and the second liquid storage grooves 332f extend from the third side edge of the third liquid guiding layer 33f in the second direction to the fourth side edge. The first liquid storage grooves 331f have ports 3311f located at the first side edge and the second side edge, and the second liquid storage grooves 332f have ports 3321f located at the third side edge and the fourth side edge.
[0166] according to Figure 17 As shown by the middle arrow R1, in the porous element 30f, a first inlet for the liquid matrix to enter can be defined by the first liquid guiding hole 313f of the first liquid guiding layer 31f at the port on the surface of the first side 310f; and a second inlet for the liquid matrix to enter the porous element 30f from the peripheral surface can be formed by the ports 3311f and 3321f of the third liquid guiding layer 33f on the peripheral surface.
[0167] exist Figure 17 As shown, the porous element 30f also includes a third liquid guiding layer 33d located between the second liquid guiding layer 32f and the third liquid guiding layer 33f; the third liquid guiding layer 33d has a frame shape with a hollow 331d, which can provide a liquid matrix transfer and liquid storage channel between the second liquid guiding layer 32f and the third liquid guiding layer 33f.
[0168] Alternatively, in some other variations, at least one liquid-conducting layer of the porous element 30 may also be provided with porous capillary material to adsorb and store the liquid matrix through capillary action. For example Figure 18 and Figure 19 A schematic diagram of a third liquid-conducting layer 33g according to yet another embodiment is shown; in this embodiment, the third liquid-conducting layer 33g may include:
[0169] The rigid support portion, 3310g, is constructed to have a hollow frame shape.
[0170] A porous capillary material 3320g is installed or held within the support portion 3310g. The porous capillary material 3320g is advantageous for promoting liquid transfer and retention in the third liquid-conducting layer 33g.
[0171] In some embodiments, the capillary material 3320g is flexible; in some embodiments, the capillary material 3320g includes fibrous materials such as cotton fibers, nonwoven fibers, or sponge fibers, which are flexible fibers.
[0172] Alternatively, in some alternative embodiments, a metal fiber woven mesh may be arranged within the hollow, frame-shaped third liquid-conducting layer 33g. The metal fiber woven mesh may be formed by weaving metal fiber filaments.
[0173] Alternatively, in some other embodiments, the heating element 40 may be disposed on at least one peripheral surface of the porous element 30. And in some embodiments, the surface of the second side 320 of the porous element 30 is dense. For example... Figure 20 A schematic diagram of an atomizing assembly is shown in yet another embodiment, in which the porous element 30h includes a dense layer located on the second side 320h.
[0174] according to Figures 20 to 23 As shown, the porous element 30h also includes:
[0175] A sealing layer 34h is disposed adjacent to or defining a second side 320h of the porous element 30h; the surface of the sealing layer 34h facing the second side 320h is dense, preventing the liquid matrix within the porous element 30h from being delivered to the surface of the second side 320h defined by the sealing layer 34h. The sealing layer 34h can be used to provide a seal on the second side 320h of the porous element 30h to prevent the liquid matrix from flowing out from the surface of the second side 320h. The surface 344h of the sealing layer 34h facing away from the second side 320h may have liquid storage grooves, including a first liquid storage groove 341h extending in a first direction and / or a second liquid storage groove 342h extending in a second direction, for at least partially providing or defining a liquid storage channel. The sealing layer 34h also has a plurality of blind holes 343h extending from the surface 344h toward the second side 320h; the blind holes 343h do not extend into or penetrate the surface of the second side 320h.
[0176] according to Figure 20 As shown, the porous element 30h in this embodiment further includes:
[0177] A first liquid guiding layer 310h is located near or defines the first side 310h; a plurality of first liquid guiding holes 313h may be arranged on the first liquid guiding layer 310h, and the port of the first liquid guiding hole 313h on the first side 310h may define the first inlet for the liquid matrix to enter the porous element 30h, and the liquid matrix may be arranged according to... Figure 20 As indicated by the middle arrow R1, it enters through the first liquid guide hole 313h;
[0178] The second liquid-conducting layer is arranged for 32 hours, and the adjacent sealing layer is arranged for 34 hours.
[0179] At least one or more third liquid guiding layers 33h are stacked between the first liquid guiding layer 310h and the second liquid guiding layer 32h; the third liquid guiding layer 33h has a third liquid guiding hole 333h that penetrates in a third direction;
[0180] At least one or more liquid storage channels may be formed between adjacent first liquid guiding layers 310h and third liquid guiding layers 33h and / or between two adjacent third liquid guiding layers 33h and / or between adjacent third liquid guiding layers 33h and second liquid guiding layers 32h and / or between adjacent second liquid guiding layers 32h and sealing layers 34h. For example, a liquid storage groove 316h is arranged on the surface of the first liquid guiding layer 310h facing the third liquid guiding layer 33h, and a liquid storage groove 331h is arranged on the surface of the third liquid guiding layer 33h facing the first side 310h, and the liquid storage channel is formed or defined between the liquid storage groove 316h of the first liquid guiding layer 310h and the liquid storage groove 331h of the third liquid guiding layer 33h. For example, a liquid storage groove 335h is arranged on the surface of the third liquid guiding layer 33h facing the second side 320h, and a liquid storage channel is formed or defined between two adjacent third liquid guiding layers 33h by the liquid storage groove 335h of one and the liquid storage groove 331h of the other. For example, the liquid storage groove on the surface 324h of the sealing layer 34h and the liquid storage groove 325h of the adjacent second liquid guiding layer 32h define a liquid storage channel between them.
[0181] according to Figure 20 As shown, at least one liquid storage groove 331h of the third liquid guiding layer 33h and / or the liquid storage groove 321h of the second liquid guiding layer 32h extend to at least one or more peripheral surfaces of the porous element 30h. For example, the liquid storage groove 331h has a port 3311h extending to the peripheral surface of the porous element 30h, and the liquid storage groove 321h has a port 3211h extending to the peripheral surface of the porous element 30h.
[0182] exist Figure 20 In the illustrated embodiment, at least one peripheral surface of the porous element 30h may be configured as a liquid-absorbing surface for absorbing the liquid matrix; ports 3311h and / or 3211h on the liquid-absorbing surface may be configured as a second inlet for the liquid matrix to enter the porous element 30h, for example... Figure 20 As indicated by the middle arrow R1.
[0183] exist Figure 20 In the illustrated embodiment, at least one peripheral surface of the porous element 30h may be configured as an atomizing surface for atomizing the liquid matrix. A heating element 40h is disposed on one of the peripheral surfaces of the porous element 30h, and the liquid matrix is delivered to the heating element 40h for atomization through ports 3311h and / or 3211h on the peripheral surface.
[0184] or Figure 24A schematic diagram of a sealing layer 34j according to another embodiment is shown, which is constructed as a dense sheet; the sealing layer 34j has no through-holes, nor any liquid storage grooves or blind holes. The surface of the sealing layer 34j on the second side 320j and the surface 344j facing away from the second side 320j are both flat planes.
[0185] or Figure 25 A schematic diagram of an atomizing assembly according to yet another embodiment is shown, in which the porous body element 30k of the atomizing assembly includes:
[0186] The first side facing away from each other is 310k and the second side is 320k.
[0187] A sealing layer 34k is located near and defines the second side 320k; the sealing layer 34k is used to seal the second side 320k of the porous element 30k.
[0188] Multiple liquid-conducting layers are stacked between the first side 310k and the sealing layer 34k;
[0189] At least one liquid storage channel may be formed between two adjacent liquid-conducting layers.
[0190] Among them Figure 25 In the illustrated embodiment, the plurality of liquid-conducting layers may include:
[0191] The first liquid-conducting layer 31k is close to and defines the first side 310k;
[0192] The second liquid guiding layer is arranged at 32k, adjacent to the sealing layer at 34k;
[0193] At least one or more third liquid guiding layers 33k are disposed between the first liquid guiding layer 31k and the second liquid guiding layer 32k.
[0194] exist Figure 25 In the embodiment shown, the surface of the first liquid guiding layer 31k facing the first side 310k is configured as an atomizing surface; the heating element 40k is formed or bonded to the surface of the first liquid guiding layer 31k facing the first side 310k.
[0195] exist Figure 25 In the illustrated embodiment, at least one or more peripheral surfaces of the porous element 30k are configured as liquid-absorbing surfaces; these surfaces are in liquid communication with the reservoir 12, thereby absorbing the liquid matrix, such as... Figure 25As indicated by the middle arrow R1. In an embodiment, the liquid-absorbing surface has a plurality of liquid-retaining grooves extending from the liquid-guiding layer to the inlet defined on the liquid-absorbing surface; for example, an inlet defined by a port 3311k extending from the liquid-retaining groove 316k on the surface of the first liquid-guiding layer 31k away from the first side 310k to the port 3311k on the peripheral surface in the second direction; another example, an inlet defined by a port 3311k extending from the first liquid-retaining groove 331k on the peripheral surface in the first direction of the third liquid-guiding layer 33k; another example, an inlet defined by a port 3311k extending from the second liquid-retaining groove 335k on the third liquid-guiding layer 33k to the port 3211k on the peripheral surface in the first direction of the second liquid-guiding layer 32k.
[0196] exist Figure 25 In the illustrated embodiment, the construction of the heating element 40k can be found in [reference needed]. Figure 27 or Figure 28 As shown. The heating element 40k is essentially planar. The heating element 40k is arranged essentially parallel to the plane containing the liquid storage channel. The liquid matrix entering the porous element 30k can be gradually transferred to the heating element 40k for atomization through the liquid guiding holes extending in a third direction on the liquid guiding layer.
[0197] In some embodiments, if the first side 310k of the porous element 30k is arranged toward the proximal end of the atomizer 100, the atomizing assembly may be arranged in a so-called "upper atomizing" manner.
[0198] or Figure 26 A schematic diagram of an atomizing assembly according to yet another embodiment is shown, in which the porous body element 30k of the atomizing assembly includes:
[0199] The first side facing away from each other is 310k and the second side is 320k.
[0200] A sealing layer 34k is located near and defines the second side 320k; the sealing layer 34k is used to seal the second side 320k of the porous element 30k.
[0201] Multiple liquid-conducting layers are stacked between the first side 310k and the sealing layer 34k;
[0202] At least one liquid storage channel may be formed between two adjacent liquid-conducting layers.
[0203] exist Figure 26 In the illustrated embodiment, the plurality of liquid-conducting layers may include:
[0204] The first liquid-conducting layer 31k is close to and defines the first side 310k;
[0205] The second liquid guiding layer is arranged at 32k, adjacent to the sealing layer at 34k;
[0206] At least one or more third liquid guiding layers 33k are disposed between the first liquid guiding layer 31k and the second liquid guiding layer 32k.
[0207] exist Figure 26 In the illustrated embodiment, at least one or more peripheral surfaces of the porous element 30k are configured as liquid-absorbing surfaces; these surfaces are in liquid communication with the reservoir 12, thereby absorbing the liquid matrix, such as... Figure 25 As indicated by the middle arrow R1. In an embodiment, the liquid-absorbing surface has a plurality of liquid-retaining grooves extending from the liquid-guiding layer to the inlets defined on the liquid-absorbing surface.
[0208] exist Figure 26 In the illustrated embodiment, the atomizing assembly may include multiple heating elements, such as a first heating element 410k and a second heating element 420k. In some embodiments, the construction of the first heating element 410k and the second heating element 420k can be found in [reference needed]. Figure 27 or Figure 28 As shown. A first heating element 410k is formed or arranged on the surface of a first side 310k. A second heating element 420k is formed or arranged on the surface of a second side 320k.
[0209] It should be noted that the preferred embodiments of this application are given in the specification and accompanying drawings, but are not limited to the embodiments described in this specification. Furthermore, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. An electronic atomizing device, characterized in that, include: A liquid storage chamber is used to store a liquid matrix; A porous element is arranged to receive the liquid matrix of the reservoir. At least one heating element is formed or incorporated into the porous element and is used to heat the liquid matrix to generate an aerosol; The porous element has a first direction, a second direction, and a third direction that are perpendicular to each other, and the porous element comprises: A first side and a second side opposite to each other along the third direction; the first side is in liquid communication with the liquid storage chamber to draw liquid matrix, and the at least one heating element is combined with the second side; A first liquid-conducting layer and a second liquid-conducting layer are arranged along the third direction for transferring the liquid matrix from the first side to the second side; the first liquid-conducting layer defines the first side and the second liquid-conducting layer defines the second side. Multi-layer liquid storage channels are distributed at intervals between the first liquid guiding layer and the second liquid guiding layer, and the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction; The first liquid guiding layer is provided with a plurality of first liquid guiding holes extending from the first side to the liquid storage channel adjacent to the first side; the second liquid guiding layer is provided with a plurality of second liquid guiding holes extending from the liquid storage channel adjacent to the second side to the second side, wherein the axial length of the second liquid guiding holes is less than 70 μm.
2. The electronic atomizing device as described in claim 1, characterized in that, The liquid storage channels are essentially cross-linked meshes.
3. The electronic atomizing device as described in claim 2, characterized in that, The liquid storage channel includes a plurality of first liquid storage channels extending along the first direction and a plurality of second liquid storage channels extending along the second direction; the plurality of first liquid storage channels and the plurality of second liquid storage channels intersect to form an interlinked network.
4. The electronic atomizing device according to any one of claims 1 to 3, characterized in that, The liquid storage channel is defined by a liquid storage groove arranged on the first liquid guiding layer and / or the second liquid guiding layer.
5. The electronic atomizing device according to any one of claims 1 to 3, characterized in that, The porous element may consist of only two liquid-conducting layers.
6. The electronic atomizing device according to any one of claims 1 to 3, characterized in that, The porous element further includes: One or more third liquid-conducting layers are stacked between the first liquid-conducting layer and the second liquid-conducting layer for transferring a liquid matrix between the first liquid-conducting layer and the second liquid-conducting layer.
7. The electronic atomizing device as described in claim 6, characterized in that, The number of liquid-conducting layers in the porous element is between 3 and 10.
8. The electronic atomizing device as described in claim 6, characterized in that, The thickness of the first liquid guiding layer and / or the second liquid guiding layer and / or the third liquid guiding layer along the third direction is between 0.1 and 1 mm.
9. The electronic atomizing device as described in claim 6, characterized in that, One of the liquid storage channels is located between the second liquid guiding layer and the third liquid guiding layer adjacent to the second liquid guiding layer.
10. The electronic atomizing device as described in claim 6, characterized in that, The third liquid guiding layer is provided with a third liquid guiding hole that penetrates along the third direction.
11. The electronic atomizing device as described in claim 6, characterized in that, The at least one third fluid-conducting layer is configured to have a hollow frame shape.
12. The electronic atomizing device as described in claim 11, characterized in that, Capillary material is arranged inside the hollow of at least one third liquid-conducting layer.
13. The electronic atomizing device as described in claim 6, characterized in that, The liquid storage channel is formed between any two adjacent liquid-conducting layers in the porous element. Alternatively, the liquid storage channel may be formed only between two partially adjacent liquid-conducting layers in the porous element.
14. The electronic atomizing device according to any one of claims 1 to 3, characterized in that, The liquid matrix can only be transported in the porous element along the first, second, and third directions.
15. The electronic atomizing device according to any one of claims 1 to 3, characterized in that, The porous element further includes: At least one or more peripheral surfaces located between the first side and the second side; the liquid storage channel extends to the peripheral surface and has a port located on the peripheral surface.
16. The electronic atomizing device as described in claim 15, characterized in that, The port is connected to the liquid storage chamber, thereby allowing the liquid matrix to enter the porous element.
17. An electronic atomizing device, characterized in that, include: A liquid storage chamber is used to store a liquid matrix; A porous element is arranged to receive the liquid matrix of the reservoir. At least one heating element is formed or incorporated into the porous element and is used to heat at least a portion of the liquid matrix within the porous element to generate an aerosol; The porous body element includes: The first and second sides facing away from each other; A sealing layer is provided close to and defines the second side to prevent the liquid matrix of the porous element from flowing out from the second side; At least two liquid-conducting layers are located between the first side and the sealing layer; At least one liquid storage channel is formed or arranged between the at least two liquid guiding layers; A peripheral surface extends between the first side and the second side, and the liquid storage channel terminates on the peripheral surface, forming a port located on the peripheral surface; A liquid-absorbing surface, defined by at least one of the first side surface and the peripheral side surface, is used to absorb the liquid matrix of the liquid storage cavity; The atomizing surface is defined by at least one of the peripheral surfaces and avoids the liquid-absorbing surface; the heating element is formed on or incorporated into the atomizing surface.
18. An electronic atomizing device, characterized in that, include: A liquid storage chamber is used to store a liquid matrix; A porous element is arranged to receive the liquid matrix of the reservoir. A heating element, at least partially formed or incorporated into the porous element, is used to heat at least a portion of the liquid matrix within the porous element to generate an aerosol. The porous element has a first direction, a second direction, and a third direction that are perpendicular to each other, and the porous element comprises: Multi-layered liquid storage channels are arranged at intervals within the porous element along the third direction; the liquid storage channels are substantially parallel to the plane defined by the first and second directions; A plurality of liquid guiding holes extend along the third direction and connect the liquid storage channels of two adjacent layers, thereby forming a three-dimensional liquid transfer network within the porous element.
19. A porous element for an electronic atomizing device, characterized in that, The porous element has a first direction, a second direction, and a third direction that are perpendicular to each other, and the porous element comprises: Along the third direction to the opposite first and second sides; A first liquid-conducting layer and a second liquid-conducting layer are arranged along the third direction for transferring the liquid matrix from the first side to the second side; the first liquid-conducting layer defines the first side and the second liquid-conducting layer defines the second side. Multi-layer liquid storage channels are distributed at intervals between the first liquid guiding layer and the second liquid guiding layer, and the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction; The first liquid guiding layer is provided with a plurality of first liquid guiding holes extending from the first side to the liquid storage channel adjacent to the first side; the second liquid guiding layer is provided with a plurality of second liquid guiding holes extending from the liquid storage channel adjacent to the second side to the second side, wherein the axial length of the second liquid guiding holes is less than 70 μm.
20. A porous element for an electronic atomizing device, having a first direction, a second direction, and a third direction perpendicular to each other; characterized in that, The porous element includes: multiple layers of liquid storage channels, which are spaced apart within the porous element along the third direction; the liquid storage channels are substantially parallel to the plane defined by the first direction and the second direction; A plurality of liquid guiding holes extend along the third direction and connect the liquid storage channels of two adjacent layers, thereby forming a three-dimensional liquid transfer network within the porous element.