Stirring tank of vacuum homogenizing emulsifying machine

By employing a combination of revolution and rotation in the vacuum homogenizing emulsifier, along with an electric telescopic rod and auxiliary guide hole design, the problem of uneven material force is solved, improving mixing efficiency and emulsification uniformity, and enhancing product quality and operational safety.

CN224194536UActive Publication Date: 2026-05-05YANGZHOU LIANHE CHEM MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU LIANHE CHEM MASCH CO LTD
Filing Date
2024-12-16
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing vacuum homogenizing emulsifiers have uneven material force distribution due to their mixing method, resulting in low mixing efficiency and emulsification uniformity, which affects the stability and consistency of product quality.

Method used

The mixing method combines revolution and rotation by using multiple sets of gear transmissions. The three-sided support arm and its gears and mixing blades are rotated by a drive motor. Combined with the electric telescopic rod and auxiliary guide hole design, the stable lifting and sealing of the mixing tank are ensured.

Benefits of technology

It significantly improves mixing efficiency and emulsification uniformity, enhances product quality, ensures operational safety and sealing, and prevents material leakage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224194536U_ABST
    Figure CN224194536U_ABST
Patent Text Reader

Abstract

The utility model discloses a stirring tank of a vacuum homogenizing emulsifying machine, which relates to the technical field of vacuum homogenizing emulsifying machines and comprises a stirring device main body, an electric telescopic rod is embedded in the inner side of the upper part of the stirring device main body, an auxiliary guide hole is formed in the upper part of the stirring device main body, and a supporting rod is connected to the inner side of the auxiliary guide hole in a sliding manner; the movable end of the electric telescopic rod is fixedly connected with a top hoisting plate; the driving motor drives the three-side supporting arms and the multiple sets of gears and the stirring blades on the three-side supporting arms to rotate, revolution and rotation of materials in the stirring process are combined, uniform stress of the materials can be guaranteed through the stirring mode, the stirring efficiency and the emulsification uniformity are remarkably improved, the product quality can be improved, and the production cost is reduced. Through the design of an electric telescopic rod and an auxiliary guide hole, a stable path and support are provided for lifting of the upper cover of the stirring tank, and stability and accuracy in the lifting process are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of vacuum homogenizing emulsifier technology, and in particular to a mixing tank for a vacuum homogenizing emulsifier. Background Technology

[0002] Vacuum homogenizing emulsifier mixing tank is a multi-functional integrated equipment that combines mixing, homogenization, vacuum suction, etc. It is suitable for industries such as pharmaceuticals, food, and cosmetics, and is used to process materials with high viscosity, poor solubility, instability, volatility, and easy oxidation.

[0003] Existing technologies mostly use a single stirring blade that rotates to achieve homogenization and emulsification of materials. When using this stirring method, the materials are subjected to uneven forces during the stirring process, resulting in relatively low stirring efficiency and emulsification uniformity. This can easily lead to insufficient mixing or local over-stirring, thereby affecting the quality stability and consistency of the product. To address this issue, a vacuum homogenizing emulsifier mixing tank is provided to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum homogenizing emulsifier mixing tank to solve the problems mentioned in the background art. Through the transmission between multiple sets of gears, a mixing method combining revolution and rotation is realized, which significantly improves the mixing efficiency and the uniformity of emulsification, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum homogenizing emulsifier mixing tank, comprising: a mixing device body, an electric telescopic rod embedded on the inner side of the upper part of the mixing device body, an auxiliary guide hole opened on the upper part of the mixing device body, a support rod slidably connected to the inner side of the auxiliary guide hole, a top lifting plate fixedly connected to the movable end of the electric telescopic rod, four sets of connecting rods fixedly connected below the top lifting plate, a mixing tank cover fixedly connected below the connecting rods, a drive motor fixedly connected above the mixing tank cover, a pressure gauge fixedly connected above the mixing tank cover, and a first gear fixedly connected below the mixing tank cover. The movable end of the drive motor extends through to the bottom of the mixing tank cover and is fixedly connected to a three-sided support arm. An inner protective baffle is fixedly connected to the bottom of the three-sided support arm, and an outer protective baffle is fixedly connected to the bottom of the mixing tank cover. A second gear is rotatably connected to the top of the three-sided support arm, a third gear is rotatably connected to the bottom of the three-sided support arm, and a fourth gear is rotatably connected to the bottom of the three-sided support arm. A stirring blade is fixedly connected to the bottom of the fourth gear. A vacuum pump is fixedly connected to the top of the mixing device body. A connecting hose is fixedly connected to the suction end of the vacuum pump. The other end of the connecting hose is fixedly connected to the top of the mixing tank cover. An emulsifying mixing tank is located below the top of the mixing tank cover.

[0006] As a further improvement of this utility model, the upper part of the support rod is fixedly connected to the top cover of the mixing tank.

[0007] As a further improvement of this utility model, the probe of the barometer extends from above to below the top cover of the mixing tank.

[0008] As a further improvement of this utility model, the second gear meshes with the first gear.

[0009] As a further improvement of this utility model, the shaft of the third gear passes through the three-sided support arm and is fixedly connected to the second gear.

[0010] As a further improvement of this utility model, the third gear and the fourth gear mesh.

[0011] As a further improvement of this utility model: the second gear, the third gear and the fourth gear are each provided in three sets, and are evenly arranged above or below the three-sided support arm.

[0012] As a further improvement of this utility model, the connecting hose extends through the top cover of the mixing tank to its bottom.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, the three-sided support arm and its multiple sets of gears and stirring blades are driven by a drive motor to rotate, realizing the combination of revolution and rotation of the material during the stirring process. This stirring method can ensure that the material is subjected to uniform force, significantly improve the stirring efficiency and emulsification uniformity, and help improve product quality.

[0015] 2. The electric telescopic rod and auxiliary guide hole design in this utility model provide a stable path and support for the lifting and lowering of the mixing tank cover, ensuring the smoothness and accuracy of the lifting process. This not only improves the safety and convenience of operation, but also helps to maintain the sealing of the mixing tank and prevent material leakage. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a second-view structural schematic diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the connecting rod in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the first gear and the second gear in this utility model;

[0020] Figure 5This is a schematic diagram of the structure of the third and fourth gears in this utility model.

[0021] In the diagram: 1. Main body of the mixing device; 2. Electric telescopic rod; 3. Auxiliary guide hole; 4. Support rod; 5. Top lifting plate; 6. Connecting rod; 7. Top cover of the mixing tank; 8. Drive motor; 9. Barometer; 10. First gear; 11. Three-sided support arm; 12. Inner protective baffle; 13. Outer protective baffle; 14. Second gear; 15. Third gear; 16. Fourth gear; 17. Mixing blade; 18. Vacuum pump; 19. Connecting hose; 20. Emulsifying mixing tank. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0024] Reference Figures 1 to 5In this embodiment of the present invention, a vacuum homogenizing emulsifier mixing tank includes: a mixing device body 1; an electric telescopic rod 2 is embedded on the inner side of the upper part of the mixing device body 1 for adjusting the height of the mixing tank cover 7; an auxiliary guide hole 3 is opened on the upper part of the mixing device body 1; a support rod 4 is slidably connected to the inner side of the auxiliary guide hole 3 to provide stable lifting guidance for the mixing tank cover 7; a top lifting plate 5 is fixedly connected to the movable end of the electric telescopic rod 2; four sets of connecting rods 6 are fixedly connected below the top lifting plate 5 for supporting and fixing the mixing tank cover 7; the mixing tank cover 7 is fixedly connected below the connecting rods 6; a drive motor 8 is fixedly connected above the mixing tank cover 7; a barometer 9 is fixedly connected above the mixing tank cover 7 for monitoring the air pressure inside the mixing tank; a first gear 10 is fixedly connected below the mixing tank cover 7; and the movable end of the drive motor 8 passes through the mixing tank cover 7. A three-sided support arm 11 is fixedly connected to the bottom of the mixing tank cover 7, supporting and driving the gear below. An inner protective baffle 12 is fixedly connected to the bottom of the three-sided support arm 11, and an outer protective baffle 13 is fixedly connected to the bottom of the mixing tank cover 7. The two together protect the internal gear from damage. A second gear 14 is rotatably connected to the top of the three-sided support arm 11, a third gear 15 is rotatably connected to the bottom of the three-sided support arm 11, and a fourth gear 16 is rotatably connected to the bottom of the three-sided support arm 11. A stirring blade 17 is fixedly connected to the bottom of the fourth gear 16 to directly stir the material. A vacuum pump 18 is fixedly connected to the top of the mixing device body 1 for vacuuming. A connecting hose 19 is fixedly connected to the air extraction end of the vacuum pump 18. The other end of the connecting hose 19 is fixedly connected to the mixing tank cover 7 to extract the air from the mixing tank. An emulsifying mixing tank 20 is set below the mixing tank cover 7.

[0025] The upper part of the support rod 4 is fixedly connected to the top cover 7 of the mixing tank. The support rod 4 slides in the auxiliary guide hole 3 to provide a stable lifting path for the top cover 7 of the mixing tank, ensuring the stability and accuracy during the lifting process. The probe of the barometer 9 extends from the top to the bottom of the top cover 7 of the mixing tank. The probe of the barometer 9 is deeply inserted into the mixing tank to measure and display the air pressure value inside the mixing tank in real time, ensuring that the operator can accurately grasp the air pressure inside the tank during the emulsification and mixing process.

[0026] The second gear 14 meshes with the first gear 10, and the drive motor 8 drives the first gear 10 to rotate. Through this meshing, the first gear 10 rotates, thus driving the second gear 14 to rotate, achieving initial power transmission. The shaft of the third gear 15 passes through the three-sided support arm 11 and is fixedly connected to the second gear 14. The rotation of the second gear 14 drives the third gear 15 to rotate synchronously through the fixedly connected shaft, achieving further power transmission. The third gear 15 meshes with the fourth gear 16, and the rotation of the third gear 15 drives the fourth gear 16 to rotate, thereby driving the stirring blade 17 to rotate, achieving the stirring function. The drive motor 8 drives the three-sided support arm 11 to rotate. Power is transmitted to the stirring blades 17 through the meshing of the first gear 10, the second gear 14, the third gear 15, and the fourth gear 16. The three-sided support arm 11 can drive the three sets of stirring blades 17 to revolve along a circular trajectory. Because the second gear 14 meshes with the first gear 10, and the second gear 14 and the third gear 15 rotate synchronously, and the third gear 15 meshes with the fourth gear 16, the three sets of stirring blades 17 can rotate on their own axis while revolving along the circular trajectory. At the same time, the vacuum pump 18 extracts air from the mixing tank through the connecting hose 19, and the barometer 9 monitors the air pressure to ensure that the mixing process is carried out in a vacuum state.

[0027] The second gear 14, the third gear 15 and the fourth gear 16 are each provided in three sets, and are evenly arranged above or below the three-sided support arm 11. The arrangement of the three sets of gears can ensure that the stirring blade 17 is subjected to uniform force during the stirring process, thereby improving the stirring efficiency and uniformity.

[0028] The connecting hose 19 extends through the top cover 7 of the mixing tank to its bottom. The connecting hose 19 connects the vacuum pump 18 to the inside of the mixing tank. By performing a vacuuming operation, the air pressure inside the mixing tank is reduced, providing the necessary vacuum environment for the emulsification and mixing process.

[0029] The working principle of this utility model is as follows: First, the electric telescopic rod 2 is started. The movable end of the electric telescopic rod 2 pushes the top hoisting plate 5 and the connecting rod 6 below and the mixing tank cover 7 to rise. The support rod 4 slides in the auxiliary guide hole 3 to provide a stable lifting path for the mixing tank cover 7, ensuring the stability and accuracy during the rising process. After the rising is completed, the material that needs to be stirred and emulsified is put into the emulsification mixing tank 20. Then the electric telescopic rod 2 is driven again to ensure that the mixing tank cover 7 is tightly connected to the emulsification mixing tank 20.

[0030] After the mixing tank cover 7 is sealed to the emulsifying mixing tank 20, the vacuum pump 18 is started, and the air inside the mixing tank is extracted through the connecting hose 19 to reduce the air pressure inside the mixing tank. The probe of the barometer 9 is inserted into the emulsifying mixing tank 20 to measure and display the air pressure value inside the emulsifying mixing tank 20 in real time. The operator adjusts the working status of the vacuum pump 18 according to the display of the barometer 9 to ensure that the mixing process is carried out under the required vacuum condition.

[0031] After the air pressure is adjusted, the drive motor 8 is started. The movable end of the drive motor 8 drives the three-sided support arm 11 to rotate. The first gear 10 rotates with the three-sided support arm 11 and drives the second gear 14 to rotate through meshing with the second gear 14. The rotation of the second gear 14 drives the third gear 15 to rotate synchronously through the fixedly connected rotating shaft. The rotation of the third gear 15 then drives the fourth gear 16 to rotate through meshing with the fourth gear 16, thereby driving the stirring blade 17 to rotate and realize the stirring function.

[0032] Driven by the drive motor 8, the three-sided support arm 11 drives the three sets of stirring blades 17 to revolve along a circular trajectory. Since the second gear 14 meshes with the first gear 10, the second gear 14 and the third gear 15 rotate synchronously, and the third gear 15 meshes with the fourth gear 16, the three sets of stirring blades 17 can also rotate on their own axis while revolving along the circular trajectory. This mixing method that combines revolution and rotation can ensure that the material is subjected to uniform force during the mixing process, thereby improving the mixing efficiency and uniformity.

[0033] Once the mixing has achieved the desired effect, turn off the drive motor 8 and the vacuum pump 18, and wait for a period of time to allow the air pressure inside the emulsification mixing tank 20 to naturally return to normal pressure. Then, lift the top cover 7 of the mixing tank using the electric telescopic rod 2, remove the mixed material, and clean and maintain the mixing tank and related components for the next use.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mixing tank for a vacuum homogenizing emulsifier, characterized in that, include: The main body of the stirring device (1) is equipped with an electric telescopic rod (2) embedded on the inner side of the upper part of the main body of the stirring device (1). An auxiliary guide hole (3) is opened on the upper part of the main body of the stirring device (1). A support rod (4) is slidably connected to the inner side of the auxiliary guide hole (3). A top hanging plate (5) is fixedly connected to the movable end of the electric telescopic rod (2). Four sets of connecting rods (6) are fixedly connected below the top hanging plate (5). A mixing tank cover (7) is fixedly connected below the connecting rods (6). A drive motor (8) is fixedly connected above the mixing tank cover (7). A barometer (9) is fixedly connected above the mixing tank cover (7). A first gear (10) is fixedly connected below the mixing tank cover (7). The movable end of the drive motor (8) extends through to a three-sided support fixedly connected below the mixing tank cover (7). An inner protective baffle (12) is fixedly connected below the three-sided support arm (11), an outer protective baffle (13) is fixedly connected below the top cover (7) of the mixing tank, a second gear (14) is rotatably connected above the three-sided support arm (11), a third gear (15) is rotatably connected below the three-sided support arm (11), a fourth gear (16) is rotatably connected below the three-sided support arm (11), a stirring blade (17) is fixedly connected below the fourth gear (16), a vacuum pump (18) is fixedly connected above the main body (1) of the stirring device, a connecting hose (19) is fixedly connected to the air extraction end of the vacuum pump (18), the other end of the connecting hose (19) is fixedly connected to the top cover (7) of the mixing tank, and an emulsifying mixing tank (20) is provided below the top cover (7) of the mixing tank.

2. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The upper part of the support rod (4) is fixedly connected to the top cover (7) of the mixing tank.

3. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The probe of the barometer (9) extends from above to below the top cover (7) of the mixing tank.

4. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The second gear (14) meshes with the first gear (10).

5. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The shaft of the third gear (15) passes through the three-sided support arm (11) and is fixedly connected to the second gear (14).

6. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The third gear (15) and the fourth gear (16) mesh.

7. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The second gear (14), the third gear (15) and the fourth gear (16) are each provided in three sets, and are evenly arranged above or below the three-sided support arm (11).

8. The mixing tank of a vacuum homogenizing emulsifier according to claim 1, characterized in that, The connecting hose (19) extends through the top cover (7) of the mixing tank to its bottom.