Material grinding device for processing brown corundum sand
By designing an automated abrasive device, utilizing spiral blades and multi-stage crushing components, the problem of downtime caused by manual disassembly of the collection box was solved, achieving efficient processing of brown fused alumina sand.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DENGFENG SONGREN ABRASIVES CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-05-05
AI Technical Summary
Existing brown fused alumina sand processing equipment requires manual disassembly of the collection box when cleaning raw materials, resulting in long downtime and reduced processing efficiency.
An abrasive device including an abrasive box, helical blades, and a motor-driven abrasive device was designed. The motor drives the rotating column and helical blades to realize the automatic conveying and collection of raw materials. Combined with multi-stage crushing components and automatic cleaning components, manual intervention is reduced and production capacity is increased.
It has enabled automated conveying and collection of raw materials, reduced manpower consumption, avoided long-term downtime, and improved processing efficiency and equipment stability.
Smart Images
Figure CN224194914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brown fused alumina processing, and in particular to an abrasive device for processing brown fused alumina sand. Background Technology
[0002] Brown fused alumina, also known as corundum, is a brownish-red synthetic corundum produced by melting and reducing bauxite, carbon materials, and iron filings in an electric arc furnace, hence its name. Its main chemical component is Al₂O₃, with a content of 95.00%-97.00%, and it also contains small amounts of Fe, Si, Ti, etc. Brown fused alumina is a basic abrasive, widely used due to its good grinding performance, wide applicability, and low price.
[0003] Chinese patent CN216910441U discloses an abrasive device for processing brown fused alumina sand, including a main body structure. A crushing mechanism is arranged on the upper inner side of the main body structure, and a filtering mechanism is arranged in the middle inner side of the main body structure. A driving device is arranged at the left end of the crushing mechanism. This invention uses a motor to drive a first transmission wheel to rotate, which in turn drives a second transmission wheel to rotate, thereby driving a bearing to rotate. The bearing then drives a crushing cylinder to rotate, thus crushing the material through the crushing cylinder. Furthermore, the texture on the crushing cylinder can improve the fineness of the crushing, thereby effectively improving the working efficiency of the device. The connector and the mating plate are fixed by fixing bolts, allowing the operator to disassemble the connector and the mating plate with tools, facilitating the cleaning or replacement of the filter screen, thereby improving the ease of use of the device.
[0004] However, the above-mentioned patent still has some shortcomings when used. When cleaning the raw materials, the above-mentioned device requires the staff to take out the collection box and collect the raw materials. Manual disassembly and collection is time-consuming and labor-intensive. Especially for large equipment, the downtime is too long, which reduces the production capacity and thus reduces the processing efficiency. To this end, we propose an abrasive device for processing brown corundum sand to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an abrasive device for processing brown fused alumina sand, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An abrasive device for processing brown fused alumina sand includes an abrasive box, a support assembly connected to the bottom surface of the abrasive box, a first crushing assembly connected to the outer surface of the abrasive box, a second crushing assembly connected to the outer surface of the abrasive box, a cleaning assembly connected to the outer surface of the abrasive box, a hopper connected to the upper surface of the abrasive box, a protective assembly hinged to the upper surface of the hopper, two first guide plates connected to the inner wall of the abrasive box, a filter screen connected to the inner wall of the abrasive box, two second guide plates connected to the inner wall of the abrasive box, a first motor connected to the outer surface of the abrasive box, a first rotating column connected to the output end of the first motor, a first bearing embedded in the inner wall of the abrasive box, the inner ring of the first bearing connected to the outer surface of the first rotating column, and helical blades connected to the outer surface of the first rotating column.
[0008] In a further embodiment, the support assembly includes a plurality of support columns, each of which has a base connected to its bottom end.
[0009] In a further embodiment, the protective component includes a cover plate, the upper surface of which is connected to a pull rod.
[0010] In a further embodiment, the first crushing component includes a second motor and two sets of second bearings. Both sets of second bearings are located on the inner wall of the abrasive box. The inner ring of each set of second bearings is connected to a second rotating column. One end of one of the second rotating columns is connected to the output end of the second motor. The outer surfaces of both second rotating columns are connected to a first crushing roller. The outer surfaces of both second rotating columns are connected to gears, and the two gears mesh with each other.
[0011] In a further embodiment, the second crushing assembly includes two third motors and two sets of third bearings. Both sets of third bearings are located on the inner wall of the abrasive box. The output ends of the two third motors are connected to third rotating columns. The inner rings of the two sets of third bearings are connected to the outer surface of the third rotating columns. The outer surfaces of the two third rotating columns are connected to second crushing rollers.
[0012] In a further embodiment, the cleaning assembly includes a fourth motor, two fourth bearings, and a slide rod. The two fourth bearings are located on the inner wall of the abrasive box, and the slide rod is located inside the abrasive box. The output end of the fourth motor is connected to a threaded rod. The inner rings of the two fourth bearings are connected to the outer surface of the threaded rod. A nut is threadedly connected to the outer surface of the threaded rod. A slider is slidably connected to the outer surface of the slide rod. An adjusting plate is connected to the bottom surface of the nut and the bottom surface of the slider. A brush is connected to the bottom surface of the adjusting plate, and the bottom surface of the brush is in contact with the upper surface of the filter screen.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This device utilizes a combination of a first motor, a first rotating column, a first bearing, and spiral blades. The first motor drives the first rotating column to rotate, causing the spiral blades to rotate on the outer surface of the first rotating column. This spiral blades then transport the raw materials, greatly saving manpower and time through automatic material collection. Especially for large equipment, it avoids long downtime caused by disassembling the collection box, effectively improving production capacity and thus increasing processing efficiency. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of an abrasive device for processing brown corundum sand.
[0016] Figure 2 This is a side view of an abrasive device for processing brown corundum sand.
[0017] Figure 3 This is a side sectional view of an abrasive device for processing brown corundum sand.
[0018] Figure 4 This is a side sectional view of the abrasive box in an abrasive device for processing brown corundum sand.
[0019] In the diagram: 1. Abrasive box; 2. Support assembly; 201. Support column; 202. Base; 3. Protective assembly; 301. Cover plate; 302. Tie rod; 4. First crushing assembly; 401. Second motor; 402. Second bearing; 403. Second rotating column; 404. First crushing roller; 405. Gear; 5. Second crushing assembly; 501. Third motor; 502. Third rotating column; 503. Third bearing; 504. Second crushing roller; 6. Cleaning assembly; 601. Fourth motor; 602. Threaded rod; 603. Fourth bearing; 604. Nut; 605. Sliding rod; 606. Sliding block; 607. Adjusting plate; 608. Brush; 7. Hopper; 8. First guide plate; 9. Filter screen; 10. Second guide plate; 11. First motor; 12. First rotating column; 13. First bearing; 14. Spiral blade. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 In this utility model, an abrasive device for processing brown fused alumina sand includes an abrasive box 1, a cleaning component 6 connected to the outer surface of the abrasive box 1, a hopper 7 connected to the upper surface of the abrasive box 1, two first guide plates 8 connected to the inner wall of the abrasive box 1, a filter screen 9 connected to the inner wall of the abrasive box 1, two second guide plates 10 connected to the inner wall of the abrasive box 1, a first motor 11 connected to the outer surface of the abrasive box 1, a first rotating column 12 connected to the output end of the first motor 11, a first bearing 13 embedded in the inner wall of the abrasive box 1, the inner ring of the first bearing 13 connected to the outer surface of the first rotating column 12, and a spiral blade 14 connected to the outer surface of the first rotating column 12.
[0024] A support assembly 2 is connected to the bottom surface of the abrasive box 1. The support assembly 2 includes multiple support columns 201, and each support column 201 is connected to a base 202 at its bottom end. Through the cooperation of the support columns 201 and the base 202, the device can be effectively supported, preventing the device from shaking during use and increasing the stability of the device. A protective assembly 3 is hinged to the upper surface of the hopper 7. The protective assembly 3 includes a cover plate 301, and a pull rod 302 is connected to the upper surface of the cover plate 301. Through the cooperation of the cover plate 301 and the pull rod 302, the cover plate 301 can effectively prevent raw materials from splashing out of the hopper 7 during the operation of the equipment, avoiding injury to the operator, ensuring the safety of the operation process, and providing a safety guarantee for the stable operation of the equipment.
[0025] The outer surface of the abrasive box 1 is connected to a first crushing component 4. The first crushing component 4 includes a second motor 401 and two sets of second bearings 402. Both sets of second bearings 402 are located on the inner wall of the abrasive box 1. The inner ring of each set of second bearings 402 is connected to a second rotating column 403. One end of one of the second rotating columns 403 is connected to the output end of the second motor 401. The outer surfaces of the two second rotating columns 403 are connected to first crushing rollers 404. The outer surfaces of the two second rotating columns 403 are connected to gears 405. The two gears 405 mesh with each other. The second motor 401 drives one of the second rotating columns 403 to rotate. Because the two gears 405 mesh, the unrotated second rotating column 403 rotates using the rotating second rotating column 403, thereby causing the two first crushing rollers 404 to rotate synchronously to crush the raw materials for the first time. Different raw materials can be crushed into the same size, which is beneficial to the convenience of subsequent processing.
[0026] The outer surface of the abrasive box 1 is connected to a second crushing component 5. The second crushing component 5 includes two third motors 501 and two sets of third bearings 503. Both sets of third bearings 503 are located on the inner wall of the abrasive box 1. The output ends of the two third motors 501 are connected to third rotating columns 502. The inner rings of the two sets of third bearings 503 are connected to the outer surface of the third rotating columns 502. The outer surfaces of the two third rotating columns 502 are connected to second crushing rollers 504. The third motors 501 drive the third rotating columns 502 to rotate using the third bearings 503, thereby causing the second crushing rollers 504 to rotate on the outer surface of the third rotating columns 502. This allows the raw material to be further crushed by the second crushing component 5 after being initially crushed by the first crushing component 4. By using crushing rollers of different specifications and a reasonable power drive structure, the brown fused alumina raw material can be crushed more finely, meeting the requirements of different processing scenarios for the particle size of brown fused alumina sand and improving product quality.
[0027] The cleaning component 6 includes a fourth motor 601, two fourth bearings 603, and a slide rod 605. The two fourth bearings 603 are located on the inner wall of the abrasive box 1, and the slide rod 605 is located inside the abrasive box 1. The output end of the fourth motor 601 is connected to a threaded rod 602. The inner rings of the two fourth bearings 603 are connected to the outer surface of the threaded rod 602. A nut 604 is threaded onto the outer surface of the threaded rod 602. A slider 606 is slidably connected to the outer surface of the slide rod 605. An adjusting plate 607 is connected to the bottom surface of the nut 604 and the bottom surface of the slider 606. A brush 608 is connected to the bottom surface of the filter screen 9. The bottom surface of the brush 608 contacts the upper surface of the filter screen 9. The fourth motor 601 drives the threaded rod 602 to rotate, causing the nut 604 to move on the threaded rod 602. This causes the nut 604 to drive the connected adjusting plate 607 and brush 608 to move in cooperation with the slide rod 605 and the slider 606, thereby realizing automatic cleaning of the filter screen 9, reducing manual intervention, reducing labor intensity, and also cleaning the filter screen 9 in a timely manner during equipment operation, ensuring the stability of the filtration effect and further improving processing efficiency.
[0028] The working principle of this utility model is as follows:
[0029] In use, brown fused alumina raw material is fed into the abrasive box 1 through the hopper 7. After feeding, the protective component 3 is closed to prevent the raw material from splashing during processing. Then, the second motor 401 is started, causing one of the second rotating columns 403 to rotate. The gear 405 on the second rotating column 403 meshes with the gear 405 on the other second rotating column 403, causing the two second rotating columns 403 to rotate synchronously. This drives the first crushing roller 404 to initially crush the fed raw material. The initially crushed raw material slides down the first guide plate 8 to the second crushing component 5 under the action of gravity. Then, the two third motors 501 are started, causing the third rotating column 502 to rotate, which in turn drives the second crushing roller 504 to further crush the initially crushed raw material. The raw material is crushed to make it finer. The crushed material falls onto the filter screen 9. Brown corundum sand that meets the particle size requirements passes through the filter screen 9 and slides down under the guidance of the second guide plate 10. Then, the first motor 11 is started, which makes the first rotating column 12 rotate under the action of the first bearing 13. This causes the spiral blade 14 to rotate on the outer surface of the first rotating column 12, conveying the filtered brown corundum sand to the designated collection position for automatic collection. Finally, the fourth motor 601 is started, which makes the threaded rod 602 rotate under the action of the fourth bearing 603. This causes the nut 604 to drive the adjusting plate 607 and the brush 608 to move under the cooperation of the slider 606 and the slide rod 605, thereby cleaning the filter screen 9.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An abrasive device for processing brown fused alumina sand, characterized in that: The abrasive box (1) includes a support assembly (2) connected to its bottom surface, a first crushing assembly (4) connected to its outer surface, a second crushing assembly (5) connected to its outer surface, a cleaning assembly (6) connected to its outer surface, a hopper (7) connected to its upper surface, a protective assembly (3) hinged to its upper surface via a hinge, and two first guide plates (8) connected to the inner wall of the abrasive box (1). The inner wall of the abrasive box (1) is connected to a filter screen (9), and the inner wall of the abrasive box (1) is connected to two second guide plates (10). The outer surface of the abrasive box (1) is connected to a first motor (11), the output end of the first motor (11) is connected to a first rotating column (12), the inner wall of the abrasive box (1) is inlaid with a first bearing (13), the inner ring of the first bearing (13) is connected to the outer surface of the first rotating column (12), and the outer surface of the first rotating column (12) is connected to a spiral blade (14).
2. The abrasive device for processing brown fused alumina sand according to claim 1, characterized in that: The support assembly (2) includes a plurality of support columns (201), and each support column (201) is connected to a base (202) at its bottom end.
3. The abrasive device for processing brown fused alumina sand according to claim 1, characterized in that: The protective component (3) includes a cover plate (301), and a pull rod (302) is connected to the upper surface of the cover plate (301).
4. The abrasive device for processing brown fused alumina sand according to claim 1, characterized in that: The first crushing component (4) includes a second motor (401) and two sets of second bearings (402). Both sets of second bearings (402) are located on the inner wall of the abrasive box (1). The inner ring of each set of second bearings (402) is connected to a second rotating column (403). One end of one of the second rotating columns (403) is connected to the output end of the second motor (401). The outer surfaces of the two second rotating columns (403) are connected to a first crushing roller (404). The outer surfaces of the two second rotating columns (403) are connected to a gear (405). The two gears (405) mesh with each other.
5. The abrasive device for processing brown fused alumina sand according to claim 1, characterized in that: The second crushing component (5) includes two third motors (501) and two sets of third bearings (503). Both sets of third bearings (503) are located on the inner wall of the abrasive box (1). The output ends of the two third motors (501) are connected to third rotating columns (502). The inner rings of the two sets of third bearings (503) are connected to the outer surface of the third rotating columns (502). The outer surfaces of the two third rotating columns (502) are connected to second crushing rollers (504).
6. The abrasive device for processing brown fused alumina sand according to claim 1, characterized in that: The cleaning component (6) includes a fourth motor (601), two fourth bearings (603) and a slide rod (605). The two fourth bearings (603) are located on the inner wall of the abrasive box (1). The slide rod (605) is located inside the abrasive box (1). The output end of the fourth motor (601) is connected to a threaded rod (602). The inner rings of the two fourth bearings (603) are connected to the outer surface of the threaded rod (602). The outer surface of the threaded rod (602) is threaded with a nut (604). The outer surface of the slide rod (605) is slidably connected with a slider (606). The bottom surface of the nut (604) and the bottom surface of the slider (606) are connected to an adjusting plate (607). The bottom surface of the adjusting plate (607) is connected to a brush (608). The bottom surface of the brush (608) is in contact with the upper surface of the filter screen (9).