Spray cleaning device for boiler fire observation hole

The automated cleaning of the fluoroscopy sheet by the spray cleaning device under boiler combustion conditions solves the problem of time-consuming and labor-intensive traditional manual cleaning, and achieves efficient and low-cost fluoroscopy sheet cleaning, ensuring boiler safety and production efficiency.

CN224195415UActive Publication Date: 2026-05-05山西昆明烟草有限责任公司
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
山西昆明烟草有限责任公司
Filing Date
2025-05-19
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing boiler viewing screens are easily contaminated by smoke, coke residue, and oil, resulting in blurred images that affect operators' real-time judgment. Traditional manual cleaning is time-consuming, labor-intensive, and costly.

Method used

Design a spray cleaning device that uses a water pump and a fan in conjunction with the spray interface to clean the viewing plate while the boiler is burning. The cleaning fluid carries away the contaminants, and the fan dries the water vapor, achieving automated cleaning without stopping the machine.

Benefits of technology

It improved cleaning efficiency, reduced labor costs, extended the service life of the fluoroscopic lens, and ensured the safe operation and production efficiency of the boiler.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224195415U_ABST
    Figure CN224195415U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of boiler fire observation hole cleaning auxiliary devices, and particularly relates to a spray cleaning device for a boiler fire observation hole, which solves the technical problems in the background technology and comprises a water suction pump, a fan, a cleaning liquid tank and a spray butt joint port. A baffle is fixedly connected to a large opening of the trumpet-shaped barrel, a plurality of spraying holes are formed in the baffle, a water inlet pipe and an air inlet pipe are connected to a small opening of the trumpet-shaped barrel in a sealed mode, the other end of the water inlet pipe is connected with the cleaning fluid tank, the other end of the air inlet pipe is connected with the fan, and the water suction pump is connected to a pipeline of the water inlet pipe. The cleaning liquid tank body is filled with cleaning liquid; a whole formed by connecting the spraying butt joint, the water inlet pipe and the air inlet pipe is matched with an inlet and an outlet; the bottom of the wall of the steel pipe is provided with a drainage and exhaust port. The perspective sheet can be periodically scoured through a directional spraying mode of the spraying butt joint port, time and labor are saved, the cost is saved, and the observation definition of the perspective sheet is remarkably improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary devices for cleaning boiler observation holes, and in particular to a spray cleaning device for boiler observation holes. Background Technology

[0002] A viewing plate 3 is typically installed at the boiler observation port via a steel pipe 4. The viewing plate 3 is connected to the opening of the steel pipe 4 via an outer cover 1 and a gasket 2. A manual cantilever 7 is rotatably fitted onto the steel pipe 4. A circular baffle 14 for sealing the steel pipe 4 is fixedly connected to the end of the manual cantilever 7 located on the inner side of the steel pipe 4. A handle 15 is fixedly connected to the end of the manual cantilever 7 located on the outer side of the steel pipe 4. Rotating the manual cantilever 7 allows the circular baffle 14 to switch between a vertical and a horizontal state. When the circular baffle 14 is in a vertical state, it is perpendicular to the axis of the steel pipe 4, and it can seal the steel pipe 4 and also protect the viewing plate 3. When the circular baffle 14 is in a horizontal state, it is parallel to the axis of the steel pipe 4, and the steel pipe 4 is in a transparent state, making it easy for operators to observe the internal conditions of the boiler. Under normal circumstances, due to gravity, the handle 15 connected to the manual cantilever 7 is in a natural vertical downward state. At this time, the circular baffle 14 is in a vertical state and blocks the steel pipe 4.

[0003] The viewing plate 3 is made of high-temperature resistant material. Operators can directly monitor the combustion state inside the furnace by looking through the viewing plate 3 and steel pipe 4. The observation port channel provides a clear view of the flame pattern, fuel distribution, ash accumulation, and ash discharge port status, which is crucial for ensuring safe boiler operation and production efficiency. However, during long-term boiler operation, the inner surface of the viewing plate 3 is easily contaminated by soot, coke, and oil, causing it to become blurred. This severely affects the operator's real-time judgment of the furnace conditions, thus threatening equipment safety. Traditional cleaning methods mainly rely on manual operation, requiring workers to use physical wiping or simple washing tools to clean the boiler while it is shut down. This is costly, time-consuming, labor-intensive, and inconvenient. Utility Model Content

[0004] To overcome the technical shortcomings of existing manual cleaning of viewing plates, which is costly, time-consuming, labor-intensive, and inconvenient, this utility model provides a spray cleaning device for boiler viewing holes.

[0005] This utility model provides a spray cleaning device for boiler observation holes, including a water pump, a fan, a cleaning liquid tank, and a spray interface. The spray interface includes a funnel-shaped cylinder with a baffle fixedly connected to the large opening of the funnel-shaped cylinder. The baffle has multiple spray holes. A water inlet pipe and an air inlet pipe are sealed and connected to the small opening of the funnel-shaped cylinder. The other end of the water inlet pipe is connected to the cleaning liquid tank, and the other end of the air inlet pipe is connected to the fan. The water pump is connected to the water inlet pipe. The cleaning liquid tank contains cleaning liquid. The spray interface and the water inlet pipe and air inlet pipe are matched with an inlet and outlet located on the side wall of the boiler. The bottom of the steel pipe on which the viewing plate is installed at the observation hole has a drain and exhaust port that matches the spray cleaning device.

[0006] When cleaning the inside of the viewing plate, the entire assembly, including the spray nozzle, water inlet pipe, and air inlet pipe, extends from the inlet / outlet on the boiler side wall to the observation hole. The spray nozzle is then moved to align with the opening of the steel pipe (no connection is required, just contact). The water pump, fan, and cleaning fluid tank are located outside the boiler. Power is supplied to the water pump and fan. First, the water pump pressurizes the cleaning agent in the cleaning fluid tank and sprays it onto the steel pipe and viewing plate. The cleaning agent removes soot, slag, and oil from the inside of the viewing plate. Then, the water pump is turned off and the fan is turned on. Air passes through the air inlet pipe, spray nozzle, and spray holes, and is blown into the steel pipe, drying the moisture on the inside of the viewing plate. The air and cleaning fluid are promptly discharged from the drain and exhaust ports at the bottom of the steel pipe. When cleaning the viewing plate using the spray cleaning device described in this invention, the boiler does not need to be shut down. The viewing plate can be cleaned while the boiler is burning through the inlet / outlet on the boiler side wall. It is convenient to operate, saves time and effort, and reduces costs.

[0007] Preferably, the water pump is fixed to the top of the cleaning fluid tank. This ensures that the water pump can be moved simultaneously when the cleaning tank is moved, improving the overall ease of use of the device.

[0008] Preferably, the device also includes a lifting platform, with the bottom of the cleaning fluid tank flush with the bottom of the blower, for fixed connection to the top of the lifting platform. The lifting platform allows the entire spray cleaning device to be moved up, down, left, and right, so that the spray interface entering the boiler from the inlet / outlet on the boiler side wall can be aligned with the observation hole. The lifting platform ensures the stability of the entire device when moving it, saving time and effort. Precise positioning is achieved through the lifting platform, avoiding manual approach to the high-temperature observation hole, thus reducing the accident rate; the standardized interface design adapts to various boiler observation hole types, improving installation and commissioning efficiency.

[0009] Preferably, the spray holes are evenly distributed on the baffle, or the spray holes are arranged in a divergent pattern on the baffle. This arrangement is to ensure more uniform water or air intake.

[0010] Compared with the prior art, the technical solution provided by this utility model has the following technical effects: the directional spray mode of the spray interface can achieve periodic rinsing of the fluoroscopic film, which greatly improves the cleaning efficiency compared with the traditional manual method, saves time and labor, saves costs, and has a high dust removal rate and low residue of coke on the surface of the high-temperature resistant fluoroscopic film, significantly improving the observation clarity of the fluoroscopic film; the fan can achieve rapid drying function, reduce the corrosion of the high-temperature resistant fluoroscopic film by the residual cleaning fluid, and ensure the service life of the fluoroscopic film. Attached Figure Description

[0011] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a diagram showing the usage state of a spray cleaning device for a boiler observation hole after it is aligned with the steel pipe of the observation hole, according to a certain embodiment of this utility model.

[0014] Figure 2 for Figure 1 Side view;

[0015] Figure 3 for Figure 2 A sectional view at point AA;

[0016] Figure 4 This is a schematic diagram of the structure of the manual cantilever 7 connecting the handle 15 and the circular baffle 14 in a certain embodiment of the present invention.

[0017] In the diagram: 1. Outer cover; 2. Gasket; 3. Perspective lens; 4. Steel pipe; 5. Drain and exhaust port; 6. Baffle; 7. Manual cantilever; 8. Spray connection port; 801. Spray hole; 9. Air inlet pipe; 10. Fan; 11. Water inlet pipe; 12. Water pump; 13. Cleaning fluid tank; 14. Circular baffle; 15. Handle. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the solution of this utility model will be further described below. It should be noted that, unless otherwise specified, the embodiments of this utility model and the features thereof can be combined with each other.

[0019] In this description, it should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. It should also be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only some embodiments of the present invention, and not all embodiments.

[0021] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0022] In one embodiment, such as Figure 1 As shown, a spray cleaning device for boiler observation holes is disclosed, including a water pump 12, a fan 10, a cleaning liquid tank 13, and a spray interface 8. The spray interface 8 includes a trumpet-shaped cylinder, with a baffle 6 fixedly connected to the large opening of the trumpet-shaped cylinder. The baffle 6 has multiple spray holes 801. A water inlet pipe 11 and an air inlet pipe 9 are sealed and connected to the small opening of the trumpet-shaped cylinder. The other end of the water inlet pipe 11 is connected to the cleaning liquid tank 13, and the other end of the air inlet pipe 9 is connected to the fan 10. The water pump 12 is connected to the pipeline of the water inlet pipe 11. The cleaning liquid tank 13 contains cleaning liquid. The spray interface 8 and the water inlet pipe 11 and air inlet pipe 9 are matched with an inlet and outlet located on the side wall of the boiler. The bottom of the steel pipe 4, on which the viewing plate 3 is installed at the observation hole, has a drain and exhaust port 5 that matches the spray cleaning device.

[0023] When it is necessary to clean the inside of the viewing plate 3, extend the entire assembly of the spray interface 8, water inlet pipe 11, and air inlet pipe 9 from the inlet / outlet on the side wall of the boiler to the observation hole, and move the spray interface 8 to align it with the opening of the steel pipe 4 (no connection is required, just contact is sufficient). The water pump 12, blower 10, and cleaning fluid tank 13 are located outside the boiler. Turn on the power to the water pump 12 and blower 10. First, the water pump 12 pressurizes the cleaning agent in the cleaning fluid tank 13 and sprays it onto the steel pipe 4 and the viewing plate 3. The cleaning agent can remove the soot, coke residue, and oil stains on the inside of the viewing plate 3. Then, turn off the water pump 12 and turn on the blower 10. After the air passes through the air inlet pipe 9, spray interface 8, and spray hole 801, it is blown into the steel pipe 4, which can dry the water vapor on the inside of the viewing plate 3. The air and cleaning fluid can be discharged in time from the drain and exhaust port 5 at the bottom of the steel pipe 4. When cleaning the transparent sheet 3 using the spray cleaning device described in this utility model, there is no need to shut down the boiler. The transparent sheet 3 can be cleaned while the boiler is burning through the inlet and outlet on the side wall of the boiler. Moreover, it is convenient to operate, saves time and effort, and saves costs.

[0024] Based on the above embodiments, in a preferred embodiment, the water pump 12 is fixed to the top of the cleaning fluid tank 13. This ensures that the water pump 12 can be moved simultaneously when the cleaning fluid tank 13 is moved, improving the overall ease of use of the device.

[0025] Based on the above embodiments, in a preferred embodiment, a lifting platform is further included. The bottom of the cleaning fluid tank 13 is flush with the bottom of the blower 10, and is fixedly connected to the top of the lifting platform. The lifting platform allows the spray cleaning device of this invention to be moved up and down, and left and right, so that the spray interface 8, which enters the boiler from the inlet / outlet on the boiler side wall, can be aligned with the observation hole. The lifting platform ensures the stability of the entire device when moving the spray cleaning device of this invention, and saves time and effort. The lifting platform enables precise positioning, avoiding manual approach to the high-temperature observation hole, thus reducing the accident rate; the standardized interface design adapts to various types of observation holes in boilers, improving installation and commissioning efficiency.

[0026] Based on the above embodiments, in a preferred embodiment, the spray holes 801 are evenly distributed on the baffle 6, or the spray holes 801 are arranged in a divergent pattern on the baffle 6. This arrangement is for more uniform water or air intake.

[0027] The above description is merely a specific embodiment of this utility model, enabling those skilled in the art to understand or implement it. Although detailed descriptions have been provided with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments, and all should be covered by the protection scope of the claims.

Claims

1. A spray cleaning device for boiler observation holes, characterized in that, The system includes a water pump (12), a blower (10), a cleaning liquid tank (13), and a spray interface (8). The spray interface (8) includes a horn-shaped cylinder. A baffle (6) is fixedly connected to the large opening of the horn-shaped cylinder. Multiple spray holes (801) are opened on the baffle (6). A water inlet pipe (11) and an air inlet pipe (9) are sealed and connected to the small opening of the horn-shaped cylinder. The other end of the water inlet pipe (11) is connected to the cleaning liquid tank (13), and the other end of the air inlet pipe (9) is connected to the blower (10). The water pump (12) is connected to the pipeline of the water inlet pipe (11). The cleaning liquid tank (13) is filled with washing liquid. The spray interface (8), the water inlet pipe (11), and the air inlet pipe (9) are matched with an inlet and outlet located on the side wall of the boiler. The bottom of the steel pipe (4) with the viewing hole (3) is opened with a drain and exhaust port (5) that matches the spray cleaning device.

2. The spray cleaning device for boiler observation holes according to claim 1, characterized in that, The water pump (12) is fixed to the top of the cleaning fluid tank (13).

3. A spray cleaning device for boiler observation holes according to claim 2, characterized in that, It also includes a lifting platform, with the bottom of the cleaning fluid tank (13) flush with the bottom of the blower (10) to be fixedly connected to the top of the lifting platform.

4. A spray cleaning device for boiler observation holes according to any one of claims 1-3, characterized in that, The spray holes (801) are evenly distributed on the baffle (6), or the spray holes (801) are arranged in a divergent pattern on the baffle (6).