Deep groove ball bearing cleaning machine

Abstract

The utility model belongs to the field of cleaning machines, and particularly relates to a deep groove ball bearing cleaning machine which comprises an outer shell, a plurality of supporting seats are installed on the inner wall of the bottom of the outer shell, a same cleaning box is installed at the tops of the supporting seats, an ultrasonic generator is installed at the bottom of the cleaning box, and a transverse plate is fixedly installed at the top of the outer shell. A vertical rod is installed at the bottom of the transverse plate, a connecting plate is fixedly installed at the bottom end of the vertical rod, and two bearing placing rods are fixedly installed at the top of the connecting plate. The cleaning device is reasonable in design, the positioning protruding block is pushed out through the fixing spring to support the bearing arranged on the bearing placing rod in a sleeved mode so as to form a gap, the ultrasonic generator generates high-frequency ultrasonic waves to enable cleaning liquid bubbles to be broken to impact stains, and the driving motor drives the brush roller to rotate around the bearing through transmission and conduct autorotation brushing. The cleaning machine integrates multiple cleaning modes, is high in automation degree, can efficiently clean deep groove ball bearings of different specifications, reduces the manual operation intensity, and improves the cleaning efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of cleaning machine technology, and in particular to a deep groove ball bearing cleaning machine. Background Technology

[0002] Deep groove ball bearings are common mechanical parts widely used in various mechanical equipment. During use, deep groove ball bearings are prone to accumulating dust, oil, and other impurities, which can affect their performance and service life. Therefore, regular cleaning and maintenance of deep groove ball bearings are necessary.

[0003] Traditional bearing cleaning methods are mostly manual, which is not only inefficient but also difficult to guarantee the cleaning effect, especially for stubborn stains in the internal gaps of the bearing, where manual cleaning is often inadequate. At the same time, some existing cleaning equipment suffers from incomplete cleaning and poor cleaning results, failing to meet the demand for efficient and high-quality cleaning of deep groove ball bearings. Therefore, we propose a deep groove ball bearing cleaning machine to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a deep groove ball bearing cleaning machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A deep groove ball bearing cleaning machine includes an outer shell. Multiple support seats are installed on the bottom inner wall of the outer shell. A cleaning chamber is mounted on the top of each support seat. An ultrasonic generator is installed at the bottom of the cleaning chamber. A horizontal plate is fixedly installed on the top of the outer shell. A vertical rod is installed at the bottom of the horizontal plate. A connecting plate is fixedly installed at the bottom end of the vertical rod. Two bearing placement rods are fixedly installed on the top of the connecting plate. The bearing placement rods are equipped with positioning mechanisms for bearing positioning. Two rotating shafts are rotatably mounted on the bottom of the horizontal plate. A rotating plate is fixedly installed at the bottom end of the rotating shaft. A connecting shaft is rotatably mounted on the rotating shaft. A brush roller for bearing cleaning is fixedly installed at the bottom end of the connecting shaft.

[0007] Preferably, the positioning mechanism includes a movable hole, a positioning protrusion, and a fixing spring. A plurality of movable holes are provided on one side of the bearing placement rod. Two positioning protrusions are slidably installed in the movable holes, and the positioning protrusions extend to the outside of the movable holes. The same fixing spring is fixedly installed on the side of the two corresponding positioning protrusions that are close to each other.

[0008] Preferably, two annular plates are fixedly installed on the top of the horizontal plate, and a linkage mechanism is provided between the connecting shaft and the annular plates.

[0009] Preferably, the linkage mechanism includes a rotating gear and a rack. The rotating gear is rotatably mounted on the top of the connecting shaft, and the rack is fixedly mounted on the inner wall of the annular plate, and the rack meshes with the rotating gear.

[0010] Preferably, a control box is fixedly installed on the top of the horizontal plate, the control box is provided with a drive mechanism, and a transmission mechanism is provided between the drive mechanism and the rotating shaft.

[0011] Preferably, the drive mechanism includes a drive motor and a drive shaft. The drive shaft is rotatably mounted on the inner walls of both sides of the control box, the drive motor is fixedly mounted on one side of the control box, and the output shaft of the drive motor is fixedly connected to the drive shaft.

[0012] Preferably, the transmission mechanism includes a driving bevel gear and a driven bevel gear. The driving bevel gear is fixedly mounted on the drive shaft, and the top end of the rotating shaft extends into the control box and is fixedly mounted with the driven bevel gear. The driving bevel gear meshes with the corresponding driven bevel gear.

[0013] Preferably, a controller is fixedly installed on the front side of the outer shell, and a drain pipe is installed on the rear inner wall of the cleaning tank. The drain pipe passes through the outer shell, and a solenoid valve is installed on the drain pipe. The solenoid valve and the drive motor are both electrically connected to the controller.

[0014] The beneficial effects of this utility model are:

[0015] 1. It has bearing positioning capabilities. On the bearing placement rod, a fixed spring is used to push the positioning protrusion out of the moving hole to support the mounted bearing, so that a gap is formed between adjacent bearings, which facilitates all-round cleaning.

[0016] 2. It has enhanced ultrasonic cleaning performance. The ultrasonic generator at the bottom of the cleaning tank generates high-frequency ultrasonic waves, which cause the bubbles in the cleaning fluid to burst and generate impact force, effectively removing stubborn stains from the bearing surface and internal gaps, and improving the cleaning effect.

[0017] 3. It has the function of thoroughly cleaning the bearing with a brush. The controller starts the drive motor, which drives the rotating shaft through the drive shaft, drive bevel gear and driven bevel gear, so that the brush roller rotates around the bearing. At the same time, the meshing of the rack and the rotating gear realizes the self-rotation of the brush roller, so as to thoroughly clean the bearing. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a deep groove ball bearing cleaning machine proposed in this utility model;

[0019] Figure 2 This is a cross-sectional three-dimensional structural diagram of a deep groove ball bearing cleaning machine proposed in this utility model;

[0020] Figure 3This is a partial three-dimensional structural diagram of a deep groove ball bearing cleaning machine proposed in this utility model;

[0021] Figure 4 This is a cross-sectional three-dimensional structural diagram of the bearing placement rod of a deep groove ball bearing cleaning machine proposed in this utility model.

[0022] In the diagram: 101, outer casing; 102, support base; 103, cleaning tank; 104, ultrasonic generator; 105, horizontal plate; 201, vertical rod; 202, connecting plate; 203, bearing placement rod; 301, moving hole; 302, positioning protrusion; 303, fixing spring; 401, rotating shaft; 402, rotating plate; 403, connecting shaft; 404, brush roller; 501, rotating gear; 502, annular plate; 503, rack; 601, control box; 602, drive shaft; 603, drive motor; 701, drive bevel gear; 702, driven bevel gear. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0024] This application discloses a deep groove ball bearing cleaning machine.

[0025] Reference Figure 1-4 A deep groove ball bearing cleaning machine includes a housing 101. Multiple support seats 102 are installed on the bottom inner wall of the housing 101. A cleaning tank 103 is installed on the top of the multiple support seats 102. An ultrasonic generator 104 is installed at the bottom of the cleaning tank 103. A horizontal plate 105 is fixedly installed on the top of the housing 101. A vertical rod 201 is installed at the bottom of the horizontal plate 105. A connecting plate 202 is fixedly installed at the bottom end of the vertical rod 201. Two bearing placement rods 203 are fixedly installed on the top of the connecting plate 202. The bearing placement rods 203 are provided with a positioning mechanism for bearing positioning. Two rotating shafts 401 are rotatably installed at the bottom of the horizontal plate 105. A rotating plate is fixedly installed at the bottom end of the rotating shaft 401. A connecting shaft 403 is rotatably installed on the rotating plate. A brush roller 404 for bearing cleaning is fixedly installed at the bottom end of the connecting shaft 403.

[0026] In this embodiment, the positioning mechanism includes a movable hole 301, a positioning protrusion 302, and a fixing spring 303. Multiple movable holes 301 are provided on one side of the bearing placement rod 203. Two positioning protrusions 302 are slidably installed within the movable holes 301, and the positioning protrusions 302 extend to the outside of the movable holes 301. The same fixing spring 303 is fixedly installed on the side of two corresponding positioning protrusions 302 that are close to each other. This positioning mechanism can flexibly adjust the positioning distance according to different bearing specifications and is easy to operate, greatly improving the versatility of the cleaning machine for various types of deep groove ball bearings.

[0027] In this embodiment, two annular plates 502 are fixedly installed on the top of the horizontal plate 105. A linkage mechanism is provided between the connecting shaft 403 and the annular plates 502. The linkage mechanism includes a rotating gear 501 and a rack 503. The rotating gear 501 is rotatably mounted on the top of the connecting shaft 403, and the rack 503 is fixedly mounted on the inner wall of the annular plate 502, and the rack 503 meshes with the rotating gear 501. This linkage mechanism enables the brush roller 404 to rotate on its own axis while revolving around the bearing, without the need for an additional power source. This not only simplifies the structure but also ensures efficient brushing of various parts of the bearing surface, significantly improving the cleaning effect.

[0028] In this embodiment, a control box 601 is fixedly installed on the top of the horizontal plate 105. The control box 601 is equipped with a drive mechanism, and a transmission mechanism is provided between the drive mechanism and the rotating shaft 401. The drive mechanism includes a drive motor 603 and a drive shaft 602. The drive shaft 602 is rotatably mounted on the inner walls of both sides of the control box 601, and the drive motor 603 is fixedly mounted on one side of the control box 601. The output shaft of the drive motor 603 is fixedly connected to the drive shaft 602. This drive mechanism design is reasonable, centrally mounting the drive motor 603 and drive shaft 602 in the control box 601, facilitating maintenance and repair, while ensuring the stability of power transmission and providing a reliable guarantee for the stable operation of the cleaning machine.

[0029] In this embodiment, the transmission mechanism includes a driving bevel gear 701 and a driven bevel gear 702. The driving bevel gear 701 is fixedly mounted on the drive shaft 602. The top end of the rotating shaft 401 extends into the control box 601 and is fixedly mounted with the driven bevel gear 702. The driving bevel gear 701 meshes with the corresponding driven bevel gear 702. Through bevel gear transmission, vertical power transmission can be achieved, effectively saving space and making the entire cleaning machine structure more compact. It also ensures the smooth rotation of the rotating shaft 401, which is beneficial for the brush roller 404 to accurately clean the bearings.

[0030] In this embodiment, a controller is fixedly installed on the front side of the outer casing 101, and a drain pipe is installed on the rear inner wall of the cleaning tank 103. The drain pipe passes through the outer casing 101, and a solenoid valve is installed on the drain pipe. The solenoid valve and the drive motor 603 are both electrically connected to the controller. By uniformly controlling the drive motor 603 and the solenoid valve through the controller, the operator can conveniently operate according to the cleaning process and requirements, improving the automation level of the cleaning process, effectively reducing the intensity of manual operation, and improving the overall efficiency of the cleaning operation.

[0031] In this invention, multiple bearings are sequentially mounted on the bearing positioning rod. When the fixing spring 303 pushes one end of the positioning protrusion 302 out of the moving hole 301, the positioning protrusion 302 supports the bearing, creating a gap between adjacent bearings. This facilitates comprehensive cleaning of the bearings. Since the ultrasonic generator 104 is installed at the bottom of the cleaning tank 103, it generates high-frequency ultrasonic waves. Under the action of these waves, a large number of tiny bubbles are generated in the cleaning fluid. When these bubbles burst, they generate a powerful impact force, effectively removing stubborn stains from the surface and internal gaps of the deep groove ball bearing, thus enhancing the cleaning efficiency. Simultaneously, the controller can start the drive motor 603. With the cooperation of the drive shaft 602, the drive bevel gear 701 and the driven bevel gear 702, the drive motor 603 can drive the two rotating shafts 401 to rotate. The rotating shafts 401 are driven by the rotating plate 402 to make the brush roller 404 rotate around the bearing. The brush roller 404 can clean the bearing. With the cooperation of the rack 503 and the rotating gear 501, the connecting shaft 403 and the brush roller 404 can rotate on their own when they follow the rotating plate 402. Through the rotation and self-rotation of the brush roller 404, the bearing can be thoroughly cleaned.

[0032] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A deep groove ball bearing cleaning machine, characterized in that, Includes an outer shell (101), on which a plurality of support seats (102) are installed on the bottom inner wall of the outer shell (101), and the same cleaning tank (103) is installed on the top of the plurality of support seats (102), and an ultrasonic generator (104) is installed on the bottom of the cleaning tank (103). A horizontal plate (105) is fixedly installed on the top of the outer shell (101), a vertical rod (201) is installed on the bottom of the horizontal plate (105), a connecting plate (202) is fixedly installed at the bottom end of the vertical rod (201), and two bearing placement rods (203) are fixedly installed on the top of the connecting plate (202). The bearing placement rods (203) are provided with a positioning mechanism for bearing positioning. Two rotating shafts (401) are rotatably mounted on the bottom of the horizontal plate (105). A rotating plate (402) is fixedly mounted on the bottom end of the rotating shaft (401). A connecting shaft (403) is rotatably mounted on the rotating plate (402). A brush roller (404) for bearing cleaning is fixedly mounted on the bottom end of the connecting shaft (403).

2. The deep groove ball bearing cleaning machine according to claim 1, characterized in that, The positioning mechanism includes a movable hole (301), a positioning protrusion (302), and a fixing spring (303). A plurality of movable holes (301) are provided on one side of the bearing placement rod (203). Two positioning protrusions (302) are slidably installed in the movable hole (301), and the positioning protrusions (302) extend to the outside of the movable hole (301). The same fixing spring (303) is fixedly installed on the side of the two corresponding positioning protrusions (302) that are close to each other.

3. The deep groove ball bearing cleaning machine according to claim 1, characterized in that, Two annular plates (502) are fixedly installed on the top of the horizontal plate (105), and a linkage mechanism is provided between the connecting shaft (403) and the annular plates (502).

4. A deep groove ball bearing cleaning machine according to claim 3, characterized in that, The linkage mechanism includes a rotating gear (501) and a rack (503). The rotating gear (501) is rotatably mounted on the top of the connecting shaft (403), and the rack (503) is fixedly mounted on the inner wall of the annular plate (502), and the rack (503) meshes with the rotating gear (501).

5. A deep groove ball bearing cleaning machine according to claim 1, characterized in that, A control box (601) is fixedly installed on the top of the horizontal plate (105). The control box (601) is equipped with a drive mechanism, and a transmission mechanism is provided between the drive mechanism and the rotating shaft (401).

6. A deep groove ball bearing cleaning machine according to claim 5, characterized in that, The drive mechanism includes a drive motor (603) and a drive shaft (602). The drive shaft (602) is rotatably mounted on the inner walls of both sides of the control box (601). The drive motor (603) is fixedly mounted on one side of the control box (601), and the output shaft of the drive motor (603) is fixedly connected to the drive shaft (602).

7. A deep groove ball bearing cleaning machine according to claim 5, characterized in that, The transmission mechanism includes a drive bevel gear (701) and a driven bevel gear (702). The drive bevel gear (701) is fixedly mounted on the drive shaft (602). The top end of the rotating shaft (401) extends into the control box (601) and is fixedly mounted with the driven bevel gear (702). The drive bevel gear (701) meshes with the corresponding driven bevel gear (702).

8. A deep groove ball bearing cleaning machine according to claim 1, characterized in that, A controller is fixedly installed on the front side of the outer shell (101), and a drain pipe is installed on the rear inner wall of the cleaning tank (103). The drain pipe passes through the outer shell (101), and a solenoid valve is installed on the drain pipe. The solenoid valve and the drive motor (603) are electrically connected to the controller.

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