Groove cutting smoke exhaust system and groove cutting robot
By introducing a smoke extraction pipe and a water curtain treatment mechanism into the beveling cutting equipment, the problem of smoke pollution has been solved, achieving efficient smoke treatment and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGXIA TIANDI BENNIU IND GRP
- Filing Date
- 2025-05-15
- Publication Date
- 2026-05-05
AI Technical Summary
Existing beveling equipment generates a large amount of smoke and dust during the cutting process. The smoke and dust has a strong pungent odor, which harms the health of operators, pollutes the environment, and affects the stability of the cutting process.
A bevel cutting smoke exhaust system was designed, including a smoke extraction pipe, a zone opening and closing mechanism, and a smoke extraction and treatment component. The smoke extraction pipe extracts smoke and dust, and the water curtain treatment mechanism is used for sedimentation treatment. Combined with the zone opening and closing mechanism, the smoke extraction is precisely controlled.
It improves the efficiency of smoke extraction, reduces energy consumption, minimizes the impact of smoke on the environment and worker health, and ensures the stability of cutting.
Smart Images

Figure CN224196138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beveling equipment technology, specifically to a beveling cutting smoke exhaust system and a beveling cutting robot. Technical Background
[0002] Beveling is an essential step before welding workpieces to ensure a tight weld. Existing beveling equipment uses a truss and beveling machine head to perform beveling. The truss typically uses a top rail structure, where the rail is above the ground and supported by a support frame. Top rails require high-strength materials to prevent breakage during use. Furthermore, the top rail configuration can affect and interfere with the movement of the beveling machine head as the truss moves it.
[0003] To address the aforementioned issues, Chinese Utility Model Patent Application No. 202020246116.4 discloses a beveling robot, characterized by: a worktable, a moving device, and a beveling machine head. The workpiece is located on the worktable, which is situated on the ground. The moving device is positioned close to the worktable, and the beveling machine head is mounted on the moving device, directly above and close to the worktable. The moving device includes a ground rail, a support rod, a transverse rod, and a longitudinal rod, with the ground rail positioned on the ground. The robot beveling is performed by the moving device driving the beveling machine head, but the ground rail provides a fixed support, reducing rigidity requirements and ensuring greater stability during the movement of the beveling machine head. Furthermore, the ground rail does not interfere with the movement of the beveling machine head.
[0004] However, the above-mentioned existing technology has the following technical problems: during the beveling process, a large amount of smoke and dust is generated. This smoke and dust has a strong irritating odor and contains toxic substances. After being absorbed by the human body, it will seriously endanger the health of the operators and pollute the environment. The smoke and dust will also contaminate the cutting head and reduce the stability and cutting performance of the laser. Utility Model Content
[0005] In view of this, it is necessary to provide a bevel cutting fume extraction system and a bevel cutting robot to extract and process the fumes generated by laser cutting.
[0006] In the first aspect, this utility model provides a bevel cutting smoke exhaust system, including a smoke extraction pipe, a partition opening and closing mechanism, and a smoke extraction and processing component;
[0007] The dust extraction pipe is fixedly installed below the bevel cutting workbench, with one end closed and the other end connected to the dust extraction and treatment component. The dust extraction pipe is provided with at least one dust extraction zone, and each extraction zone is provided with a dust extraction port to extract and treat the dust generated during cutting through the dust extraction and treatment component. The partition opening and closing mechanism is fixedly installed on the dust extraction port to control the opening or closing of the dust extraction port to extract cutting dust from different locations.
[0008] Preferably, the partition opening and closing mechanism includes multiple dust baffles, a connecting rod, a rotating rod, and a drive module. The multiple dust baffles are rotatably installed on one side of the dust suction port. Each dust baffle is provided with a rotating arm and is rotatably connected to the connecting rod. One end of the rotating rod is rotatably connected to the connecting rod, and the other end is rotatably connected to the drive shaft of the drive module, so as to control the dust baffle through the drive module to realize the opening or closing of the dust suction port.
[0009] Preferably, the fume extraction and treatment assembly includes a water curtain treatment mechanism and a fume extraction module. The water curtain treatment mechanism is fixedly installed on one side of the bevel cutting workbench, with one end connected to the fume extraction pipe and the other end connected to the fume extraction module. The water curtain forms a barrier to adsorb and settle the passing fume. The fume extraction module is mainly used to extract the fume generated during cutting into the water curtain treatment mechanism and discharge the treated gas.
[0010] Preferably, the water curtain treatment mechanism includes a smoke collection box, a water curtain plate, a circulating water pump, and a filter tank. The smoke collection box is fixedly installed on one side of the bevel cutting workbench and is provided with a smoke inlet and an air outlet. The smoke inlet is connected to a smoke extraction pipe to introduce cutting smoke into the smoke collection box. The air outlet is connected to the smoke extraction module to discharge purified gas. The water curtain plate is fixedly installed in the smoke collection box and is provided with a water tank. A row of equally spaced water outlet holes is provided at the bottom of the water tank to allow water in the water tank to flow out and form a water curtain on the water curtain plate. The circulating water pump is fixedly installed on the outside of the smoke collection box. Its water inlet is located at the bottom of the smoke collection box, and its water outlet is located in the water tank on the water curtain plate to realize water recycling. A filter tank is also provided at the water inlet of the circulating water pump to prevent the circulating water pump from being blocked.
[0011] Secondly, this utility model also provides a beveling robot, including a worktable, a moving device, a beveling machine head, and the aforementioned beveling smoke exhaust system.
[0012] The workbench is set on the ground, and the moving device is positioned close to the workbench. The beveling machine head is mounted on the moving device, which drives the beveling machine head to move, thereby beveling the workpiece on the workbench. The moving device includes a ground rail, a support rod, a transverse rod, and a longitudinal plate. The ground rail is set on the ground and close to the workbench. One end of the support rod is slidably connected to the ground rail, allowing the support rod to move along the length of the ground rail. The other end of the support rod is connected to the transverse rod, allowing the transverse rod to move. The longitudinal plate is connected to the transverse rod, allowing the longitudinal plate to move along the length of the transverse rod. The beveling machine head is mounted on the longitudinal plate and can move vertically. The beveling cutting fume extraction system is installed below the workbench to extract and treat the fumes generated during cutting.
[0013] Preferably, there are two ground rails, located on opposite sides of the worktable, and two support rods, each connected to one of the two ground rails. The ground rails are perpendicular to the support rods, the support rods are perpendicular to the transverse rods, and the transverse rods are perpendicular to the longitudinal plate.
[0014] Preferably, the ground rail is provided with a first rack along its length direction, and a first gear is provided at one end of the support rod. The first gear meshes with the first rack so that by rotating the first gear, the first gear moves along the direction of the first rack, thereby enabling the support rod to move along the length direction of the ground rail, and thus enabling the support rod to drive the transverse rod to move along the length direction of the ground rail.
[0015] Preferably, a connecting plate is provided between the transverse moving rod and the longitudinal moving plate. A second rack is provided along the length direction of the transverse moving rod, and a second gear is provided on the connecting plate. The second gear meshes with the second rack so that rotating the second gear causes the second gear to move along the direction of the second rack, thereby driving the longitudinal moving plate to move along the length direction of the transverse moving rod. A guide rail and a lead screw are provided along the vertical direction of the longitudinal moving plate. The beveling machine head is movably mounted on the guide rail and threadedly connected to the lead screw so that rotating the lead screw causes the beveling machine head to move along the vertical direction.
[0016] Preferably, the mobile device further includes a first driver, a second driver, and a third driver. There are two first drivers, which are respectively connected to the first gears provided on the two support rods to provide power to the first gears. The driving end of the second driver is connected to the second gear to provide power to the second gear. The driving end of the third driver is connected to the lead screw to provide power to the lead screw.
[0017] Preferably, the beveling machine head includes a fourth driver, a first rotating rod, a fifth driver, a second rotating rod, a cutting torch, and a beveling machine head mounting plate. The beveling machine head mounting plate is provided with a guide groove, which cooperates with the guide rail provided on the longitudinal moving plate and is threadedly connected to the lead screw, so as to drive the beveling machine head mounting plate to move along the guide rail through the lead screw. The fourth driver is disposed on the beveling machine head mounting plate. The driving end of the fourth driver is connected to one end of the first rotating rod to drive the first rotating rod to rotate. The other end of the first rotating rod is connected to the fifth driver. The driving end of the fifth driver is connected to one end of the second rotating rod to drive the second rotating rod to rotate. The other end of the second rotating rod is connected to the cutting torch.
[0018] In the aforementioned bevel cutting fume extraction system and bevel cutting robot, the fume extraction pipe is divided into at least one fume extraction zone, and a zone opening and closing mechanism is set on the fume extraction port to discharge cutting fumes from different zones. At the same time, a water curtain treatment mechanism is added to absorb and settle the fumes generated during cutting. This not only improves the fume extraction efficiency and reduces the energy consumption of fume extraction, but also reduces the impact of fumes on the cutting environment and the health of workers. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the beveling robot.
[0020] Figure 2 This is a schematic diagram of the smoke extraction system for bevel cutting.
[0021] Figure 3 This is a schematic diagram of the smoke and dust extraction pipe and the zone opening and closing mechanism.
[0022] Figure 4 This is a schematic diagram of the water curtain treatment mechanism.
[0023] Figure 5 This is a cross-sectional schematic diagram of the water curtain treatment mechanism.
[0024] Figure 6 This is a schematic diagram of the water curtain panel structure.
[0025] Figure 7 This is a schematic diagram of the mobile device.
[0026] Figure 8 This is a partially enlarged schematic diagram of the ground rail and support rod section.
[0027] Figure 9 This is a partially enlarged schematic diagram of the transverse and longitudinal sections.
[0028] Figure 10 This is a partially enlarged schematic diagram of the longitudinal transfer plate and the head section of the beveling machine.
[0029] Figure 11 This is a schematic diagram of the beveling machine head.
[0030] In the diagram: 10 beveling robot, 11 worktable, 12 moving device, 121 ground rail, 1211 first rack, 122 support rod, 1221 first gear, 123 transverse rod, 1231 second rack, 1232 second gear, 1233 connecting plate, 124 longitudinal plate, 1241 guide rail, 1242 lead screw, 125 first driver, 126 second driver, 127 third driver, 13 beveling machine head, 131 fourth driver, 132 first rotating rod, 133 fifth driver, 134 second rotating rod, 135 cutting torch, beveling machine. Head mounting plate 136, bevel cutting smoke exhaust system 20, smoke and dust extraction pipe 21, smoke and dust extraction port 211, zone opening and closing mechanism 22, smoke and dust baffle 221, connecting rod 222, rotating rod 223, drive module 224, smoke and dust extraction and treatment component 23, water curtain treatment mechanism 231, smoke collection box 2311, smoke inlet 23111, air outlet 23112, water curtain plate 2312, water tank 23121, water outlet 23122, circulating water pump 2313, water inlet 23131, water outlet 23132, filter tank 2314, smoke and dust extraction module 232. Detailed Implementation
[0031] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0032] Please refer to Figures 1 to 11 This utility model provides a bevel cutting smoke exhaust system 20, including a smoke and dust extraction pipe 21, a partition opening and closing mechanism 22, and a smoke and dust extraction and processing component 23;
[0033] The dust extraction pipe 21 is fixedly installed below the bevel cutting workbench 11, with one end closed and the other end connected to the dust extraction and treatment component 23. The dust extraction pipe 21 is provided with at least one dust extraction zone, and each extraction zone is provided with a dust extraction port 211 to extract and treat the dust generated during cutting through the dust extraction and treatment component 23. The partition opening and closing mechanism 22 is fixedly installed on the dust extraction port 211 to control the opening or closing of the dust extraction port 211 to extract cutting dust from different locations.
[0034] In this embodiment, the bevel cutting fume extraction system 20 is particularly suitable for bevel cutting operations on sheet metal, especially in industrial environments requiring efficient handling of cutting fumes. For example, in shipbuilding, steel structure processing, pressure vessel manufacturing, and heavy machinery manufacturing, a large amount of fumes and harmful gases are generated during bevel cutting. Traditional fume extraction systems often fail to meet the requirements for efficient and precise fume extraction. This application, however, divides the fume extraction pipe 21 into at least one fume extraction zone and sets a zone opening and closing mechanism 22 on the fume extraction port 211 to discharge cutting fumes from different zones. It also adds a water curtain treatment mechanism 231 to absorb and settle the fumes generated during cutting. This not only improves the fume extraction efficiency and reduces fume extraction energy consumption but also reduces the impact of fumes on the cutting environment and worker health.
[0035] Furthermore, the partition opening and closing mechanism 22 includes multiple dust baffles 221, connecting rods 222, rotating rods 223, and a drive module 224. The multiple dust baffles 221 are rotatably installed on one side of the dust suction port 211. Each dust baffle 221 is provided with a rotating arm and is rotatably connected to the connecting rods 222. One end of the rotating rod 223 is rotatably connected to the connecting rods 222, and the other end is rotatably connected to the drive shaft of the drive module 224, so that the dust baffles 221 can be controlled by the drive module 224 to open or close the dust suction port 211.
[0036] In this embodiment, the drive module 224 is a push rod motor, which has a simple structure and is easy to install. The dust baffle 221 can be made of high temperature and corrosion resistant materials (such as stainless steel or special alloys) to adapt to high temperature dust and harsh working environment.
[0037] In another implementation, the drive module 224 can employ a servo motor or a stepper motor to achieve more precise control and faster response. Servo motors and stepper motors can precisely adjust the opening and closing angle of the smoke baffle 221 according to the real-time situation of smoke generation through the control system, thereby optimizing the smoke extraction effect. This is particularly suitable for working conditions with large variations in smoke concentration or complex cutting paths, enabling dynamic adjustment of suction force to further improve smoke extraction efficiency and reduce energy consumption.
[0038] Of course, the zone opening and closing mechanism 22 can also integrate sensor modules and control modules (such as dust concentration sensors, position sensors, etc.) for real-time monitoring of dust distribution and cutting position. The sensor modules feed data back to the control module, which automatically adjusts the operating state of the drive module 224 based on the feedback information to achieve intelligent and adaptive dust extraction. For example, when the sensor detects a high dust concentration in a certain area, the control module will immediately adjust the opening angle of the corresponding dust baffle 221 to increase the suction force in that area and ensure that the dust is quickly removed.
[0039] Furthermore, the smoke and dust extraction and treatment component 23 includes a water curtain treatment mechanism 231 and a smoke and dust extraction module 232. The water curtain treatment mechanism 231 is fixedly installed on one side of the bevel cutting workbench 11, with one end connected to the smoke and dust extraction pipe 21 and the other end connected to the smoke and dust extraction module 232, so as to form a barrier through the water curtain, adsorb and settle the passing smoke and dust. The smoke and dust extraction module 232 is mainly used to extract the smoke and dust generated by cutting into the water curtain treatment mechanism 231 and discharge the treated gas.
[0040] In this embodiment, the water curtain treatment mechanism 231 effectively adsorbs and settles passing smoke and dust by forming a uniform water barrier, especially showing significant effects on the treatment of fine particles and harmful substances. The smoke and dust extraction module 232 includes a filter and an exhaust fan for further purifying the gas and discharging it outdoors. The filter can capture fine particles that the water curtain treatment mechanism 231 fails to completely process, ensuring that the emitted gas meets environmental protection standards.
[0041] Furthermore, the water curtain treatment mechanism 231 includes a smoke collection box 2311, a water curtain plate 2312, a circulating water pump 2313, and a filter tank 2314. The smoke collection box 2311 is fixedly installed on one side of the bevel cutting workbench 11 and is provided with a smoke inlet 23111 and an air outlet 23112. The smoke inlet 23111 is connected to the smoke extraction pipe 21 to introduce cutting fumes into the smoke collection box 2311. The air outlet 23112 is connected to the smoke extraction module 232 to discharge purified gas. The water curtain plate 2312 is fixedly installed in the smoke collection box 2311 and is provided with... There is a water tank 23121, and a row of equally spaced water outlet holes 23122 are provided at the bottom of the water tank 23121 to allow water in the water tank 23121 to flow out and form a water curtain on the water curtain plate 2312. The circulating water pump 2313 is fixedly installed on the outside of the smoke collection box 2311. Its water inlet 23131 is located at the bottom of the smoke collection box 2311, and its water outlet 23132 is located in the water tank 23121 on the water curtain plate 2312 to realize the recycling of water. A filter tank 2314 is also provided at the water inlet 23131 of the circulating water pump 2313 to prevent the circulating water pump 2313 from being blocked.
[0042] In this embodiment, the smoke and dust enter the smoke collection box 2311 through the smoke and dust extraction pipe 21. Inside the smoke collection box 2311, the smoke and dust particles come into contact with the water curtain formed by the water curtain plate 2312. The smoke and dust particles are attached to the water and settle to the bottom of the smoke collection box 2311 with the water flow. The purified gas enters the smoke and dust extraction module 232 through the air outlet 23112, is further processed and discharged. The settled water is extracted by the circulating water pump 2313, filtered through the filter tank 2314 and then transported back to the water tank 23121 of the water curtain plate 2312 to form a water curtain circulation. The smoke collection box 2311 and the water curtain plate 2312 are made of corrosion-resistant materials (such as stainless steel or engineering plastics) to adapt to high temperature, high humidity and corrosive smoke and dust environments.
[0043] It is worth noting that the filter tank 2314 typically uses multi-layer filter screens or filter cartridges, which can effectively capture solid particles in the water, ensure the cleanliness of the circulating water, and prevent the circulating water pump 2313 from becoming clogged.
[0044] In another embodiment, a high-pressure water pump and atomizing nozzles can be installed in the water tank 23121 on the water curtain plate 2312 to spray water in the form of fine water mist, forming a uniform water mist barrier. When the smoke and dust pass through the water mist barrier, the water mist will collide and adsorb with the smoke and dust particles, causing the smoke and dust particles to be wrapped by the water mist and increase in weight, thereby settling into the water tank 23121. Compared with the water curtain, the adsorption and sedimentation effect is better.
[0045] In addition, flow sensors and pressure sensors can be integrated into the circulating water pump 2313 to monitor the water flow status in real time, and the operating parameters of the water pump can be adjusted through the control system to optimize the water curtain effect and reduce energy consumption.
[0046] This utility model also provides a beveling robot 10, including a workbench 11, a moving device 12, a beveling machine head 13, and the aforementioned beveling smoke exhaust system 20;
[0047] The workbench 11 is set on the ground, and the moving device 12 is positioned close to the workbench 11. The beveling machine head 13 is mounted on the moving device 12, so that the moving device 12 drives the beveling machine head 13 to move, thereby beveling the workpiece on the workbench 11. The moving device 12 includes a ground rail 121, a support rod 122, a transverse rod 123, and a longitudinal plate 124. The ground rail 121 is set on the ground and positioned close to the workbench 11. One end of the support rod 122 is slidably connected to the ground rail 121 to allow the support to move. The support rod 122 can move along the length of the ground rail 121. The other end of the support rod 122 is connected to the transverse rod 123 so that the transverse rod 123 can be moved by the support rod 122. The longitudinal plate 124 is connected to the transverse rod 123 so that the longitudinal plate 124 can move along the length of the transverse rod 123. The beveling machine head 13 is set on the longitudinal plate 124 and can move in the vertical direction. The beveling cutting smoke exhaust system 20 is installed below the workbench 11 to extract and treat the smoke generated during cutting.
[0048] In this embodiment, the workpiece is beveled by moving the beveling machine head 13 through the moving device 12. However, the track is set as a ground track 121. The ground track 121 is set on the ground and its rigidity requirement is not high. The ground provides a certain fixed support for the ground track 121, which can ensure that the movement of the beveling machine head 13 is more stable. Furthermore, the setting of the ground track 121 will not affect or interfere with the movement of the beveling machine head 13.
[0049] Furthermore, there are two ground rails 121, located on opposite sides of the workbench 11, and two support rods 122, connected to the two ground rails 121 respectively. The ground rails 121 are perpendicular to the support rods 122, the support rods 122 are perpendicular to the transverse rods 123, and the transverse rods 123 are perpendicular to the longitudinal plate 124.
[0050] Furthermore, the ground rail 121 is provided with a first rack 1211 along its length direction, and a first gear 1221 is provided at one end of the support rod 122. The first gear 1221 meshes with the first rack 1211 so that by rotating the first gear 1221, the first gear 1221 moves along the direction of the first rack 1211, thereby enabling the support rod 122 to move along the length direction of the ground rail 121, and thus enabling the support rod 122 to drive the transverse rod 123 to move along the length direction of the ground rail 121.
[0051] Furthermore, a connecting plate 1233 is provided between the transverse rod 123 and the longitudinal plate 124. The transverse rod 123 is provided with a second rack 1231 along its length direction. A second gear 1232 is provided on the connecting plate 1233. The second gear 1232 meshes with the second rack 1231, so that rotating the second gear 1232 causes the second gear 1232 to move along the direction of the second rack 1231, thereby driving the longitudinal plate 124 to move along the length direction of the transverse rod 123. The longitudinal plate 124 is provided with a guide rail 1241 and a lead screw 1242 along the vertical direction. The beveling machine head 13 is movably mounted on the guide rail 1241 and threadedly connected to the lead screw 1242, so that rotating the lead screw 1242 causes the beveling machine head 13 to move along the vertical direction.
[0052] Furthermore, the mobile device 12 also includes a first driver 125, a second driver 126, and a third driver 127. There are two first drivers 125, which are respectively connected to the first gears 1221 provided on the two support rods 122 to provide power to the first gears 1221. The driving end of the second driver 126 is connected to the second gear 1232 to provide power to the second gear 1232. The driving end of the third driver 127 is connected to the lead screw 1242 to provide power to the lead screw 1242.
[0053] Furthermore, the beveling machine head 13 includes a fourth driver 131, a first rotating rod 132, a fifth driver 133, a second rotating rod 134, a cutting torch 135, and a beveling machine head mounting plate 136. The beveling machine head mounting plate 136 is provided with a guide groove, which cooperates with the guide rail 1241 provided on the longitudinal moving plate 124 and is threadedly connected to the lead screw 1242, so as to drive the beveling machine head mounting plate 136 to move along the guide rail 1241 through the lead screw 1242. The fourth driver 131 is provided on the beveling machine head 13 mounting plate. The driving end of the fourth driver 131 is connected to one end of the first rotating rod 132 to drive the first rotating rod 132 to rotate. The other end of the first rotating rod 132 is connected to the fifth driver 133. The driving end of the fifth driver 133 is connected to one end of the second rotating rod 134 to drive the second rotating rod 134 to rotate. The other end of the second rotating rod 134 is connected to the cutting torch 135.
[0054] In this embodiment, the workbench 11 is a cuboid, the length of the ground rail 121 is greater than the length of the workbench 11, and the length of the ground rail 121 can be adjusted according to the length of the workbench 11; the ground rail 121 can be extended or shortened as needed, unlike the top rail which is not restricted, and the ground rail 121 can also appropriately reduce the cross-sectional area compared to the top rail, saving materials.
[0055] Of course, the first driver 125, the second driver 126, the third driver 127, the fourth driver 131, and the fifth driver 133 are all servo motors, enabling more precise control and faster response speed.
[0056] Before implementing this utility model, water needs to be poured into the smoke collection box 2311 until the water level is close to the water curtain plate 2312. Then, the circulating water pump 2313 is started to transport the water in the smoke collection box 2311 to the water tank 23121 above the water curtain plate 2312, and the water flows out through the pre-set water outlet 23122 below the water tank 23121, thereby forming a stable water curtain barrier on the water curtain. When smoke is required during beveling, the corresponding drive module 224 is activated to open the smoke extraction port 211. Then, the smoke extraction module 232 is activated, and the smoke enters the smoke collection box 2311 through the smoke extraction pipe 21. Inside the smoke collection box 2311, the smoke comes into contact with the water curtain formed by the water curtain plate 2312. The smoke particles are attached by the water and settle to the bottom of the smoke collection box 2311 with the water flow. The purified gas enters the smoke extraction module 232 through the air outlet 23112 for further processing before being discharged. This not only improves the smoke extraction efficiency and reduces the smoke extraction energy consumption, but also reduces the impact of smoke on the cutting environment and the health of workers.
[0057] The modules or units in the device of this utility model embodiment can be merged, divided, and deleted according to actual needs. The above-disclosed embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of this utility model. Those skilled in the art can understand that implementing all or part of the processes of the above embodiments and making equivalent changes according to the claims of this utility model still fall within the scope of this utility model.
Claims
1. A bevel cutting smoke exhaust system, characterized in that it includes a smoke extraction pipe, a zone opening and closing mechanism, and a smoke extraction and processing component; The dust extraction pipe is fixedly installed below the bevel cutting workbench, with one end closed and the other end connected to the dust extraction and treatment component. The dust extraction pipe is provided with at least one dust extraction zone, and each extraction zone is provided with a dust extraction port to extract and treat the dust generated during cutting through the dust extraction and treatment component. The partition opening and closing mechanism is fixedly installed on the dust extraction port to control the opening or closing of the dust extraction port to extract cutting dust from different locations.
2. The bevel cutting smoke exhaust system according to claim 1, characterized in that: the partition opening and closing mechanism includes multiple smoke baffles, connecting rods, rotating rods and a drive module, the multiple smoke baffles are respectively rotatably installed on one side of the smoke suction port, each smoke baffle is provided with a rotating arm and rotatably connected to the connecting rod, one end of the rotating rod is rotatably connected to the connecting rod, and the other end is rotatably connected to the drive shaft of the drive module, so as to control the smoke baffle through the drive module to realize the opening or closing of the smoke suction port.
3. The bevel cutting smoke exhaust system according to claim 1, characterized in that: the smoke extraction and treatment component includes a water curtain treatment mechanism and a smoke extraction module, the water curtain treatment mechanism is fixedly installed on one side of the bevel cutting workbench, one end is connected to the smoke extraction pipe, and the other end is connected to the smoke extraction module, so as to form a barrier through the water curtain, adsorb and settle the passing smoke, and the smoke extraction module is mainly used to extract the smoke generated by cutting into the water curtain treatment mechanism and discharge the treated gas.
4. The bevel cutting smoke exhaust system according to claim 3, characterized in that: the water curtain treatment mechanism includes a smoke collection box, a water curtain plate, a circulating water pump, and a filter tank; the smoke collection box is fixedly installed on one side of the bevel cutting workbench, and is provided with a smoke inlet and an air outlet; the smoke inlet is connected to a smoke extraction pipe to introduce cutting smoke into the smoke collection box; the air outlet is connected to the smoke extraction module to discharge purified gas; the water curtain plate is fixedly installed in the smoke collection box, and a water tank is provided on the water curtain plate; a row of equally spaced water outlet holes are provided at the bottom of the water tank to allow water in the water tank to flow out and form a water curtain on the water curtain plate; the circulating water pump is fixedly installed on the outside of the smoke collection box, with its inlet located at the bottom of the smoke collection box and its outlet located in the water tank on the water curtain plate to realize water recycling; a filter tank is also provided at the inlet of the circulating water pump to prevent the circulating water pump from becoming clogged.
5. A beveling robot, characterized in that it includes a worktable, a moving device, a beveling machine head, and a beveling cutting smoke exhaust system as described in any one of claims 1 to 4; The workbench is set on the ground, and the moving device is positioned close to the workbench. The beveling machine head is mounted on the moving device, which drives the beveling machine head to move, thereby beveling the workpiece on the workbench. The moving device includes a ground rail, a support rod, a transverse rod, and a longitudinal plate. The ground rail is set on the ground and close to the workbench. One end of the support rod is slidably connected to the ground rail, allowing the support rod to move along the length of the ground rail. The other end of the support rod is connected to the transverse rod, allowing the transverse rod to move. The longitudinal plate is connected to the transverse rod, allowing the longitudinal plate to move along the length of the transverse rod. The beveling machine head is mounted on the longitudinal plate and can move vertically. The beveling cutting fume extraction system is installed below the workbench to extract and treat the fumes generated during cutting.
6. The beveling robot according to claim 5, characterized in that: there are two ground rails, located on opposite sides of the worktable, and two support rods, connected to the two ground rails respectively; the ground rails are perpendicular to the support rods, the support rods are perpendicular to the transverse rods, and the transverse rods are perpendicular to the longitudinal plate.
7. The beveling robot according to claim 6, characterized in that: a first rack is provided on the ground rail along its length direction, a first gear is provided at one end of the support rod, the first gear meshes with the first rack, so that by rotating the first gear, the first gear moves along the direction of the first rack, thereby enabling the support rod to move along the length direction of the ground rail, and thus enabling the support rod to drive the transverse rod to move along the length direction of the ground rail.
8. The beveling robot according to claim 7, characterized in that: a connecting plate is provided between the transverse rod and the longitudinal plate; a second rack is provided along the length direction of the transverse rod; a second gear is provided on the connecting plate; the second gear meshes with the second rack, so that rotating the second gear causes the second gear to move along the direction of the second rack, thereby driving the longitudinal plate to move along the length direction of the transverse rod; a guide rail and a lead screw are provided along the vertical direction of the longitudinal plate; the beveling machine head is movably mounted on the guide rail and threadedly connected to the lead screw, so that rotating the lead screw causes the beveling machine head to move along the vertical direction.
9. The beveling robot according to claim 8, characterized in that: the moving device further includes a first driver, a second driver and a third driver, wherein there are two first drivers, which are respectively connected to the first gears provided on the two support rods to provide power to the first gears, the driving end of the second driver is connected to the second gear to provide power to the second gear, and the driving end of the third driver is connected to the lead screw to provide power to the lead screw.
10. The beveling robot according to claim 9, characterized in that: the beveling machine head includes a fourth driver, a first rotating rod, a fifth driver, a second rotating rod, a cutting torch, and a beveling machine head mounting plate; the beveling machine head mounting plate is provided with a guide groove, which cooperates with the guide rail provided on the longitudinal transfer plate and is threadedly connected to the lead screw, so as to drive the beveling machine head mounting plate to move along the guide rail through the lead screw; the fourth driver is disposed on the beveling machine head mounting plate; the driving end of the fourth driver is connected to one end of the first rotating rod to drive the first rotating rod to rotate; the other end of the first rotating rod is connected to the fifth driver; the driving end of the fifth driver is connected to one end of the second rotating rod to drive the second rotating rod to rotate; and the other end of the second rotating rod is connected to the cutting torch.
Citation Information
Patent Citations
Groove cutting robot
CN212552865U