Waterproof valve surface treatment device

Abstract

The utility model relates to a waterproof valve surface treatment device, which comprises a bearing component, a surface treatment component and a surface treatment component, the lifting assemblies are mounted on the two opposite sides in the bearing assembly; the lifting assembly comprises a lifting frame, a supporting table and a lifting air cylinder. The processing assemblies are respectively connected with the lifting assemblies; the processing assembly comprises a fixing plate, a horizontal transfer plate, a grinding wheel, a vertical transfer plate, an industrial camera and a paint nozzle. The waterproof valve surface treatment device is simple in structure and convenient to use, a waterproof valve is accurately clamped through the pneumatic rotating chuck, the lifting assembly is combined to drive the treatment assembly to achieve flexible displacement in a three-dimensional space, a grinding wheel, an industrial camera and a paint nozzle can conduct grinding, real-time visual detection and accurate paint spraying operation on a port of the waterproof valve, and the waterproof valve surface treatment device is high in practicability and high in practicability. The polishing, visual inspection and paint spraying functions are integrated, the clamping frequency in the production process is reduced, positioning errors caused by multiple times of clamping are avoided, the production period is shortened, and the production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of waterproof valve surface treatment technology, and in particular to a waterproof valve surface treatment device. Background Technology

[0002] A waterproof valve is a device used to control the flow of fluids (such as water and gas) and prevent leakage. It is commonly used in applications requiring waterproofing and moisture protection, such as water supply and drainage systems, industrial pipelines, fire-fighting equipment, marine engineering, and outdoor equipment. Since burrs, oxide layers, welding slag, and other defects may remain at the valve's port during manufacturing, grinding removes these surface imperfections, ensuring a smooth port. Simultaneously, grinding increases the surface roughness of the port, providing better adhesion for subsequent painting and preventing paint peeling.

[0003] However, traditional waterproof valve surface treatment processes usually rely on multiple independent machines to complete the grinding and painting processes. The workpieces need to be transferred between the machines manually or mechanically. For example, the ground workpieces need to be manually transferred to the transfer cart and then transferred to the painting line, which results in a lengthy production process, large equipment footprint, and multiple clamping can easily introduce positioning errors, affecting the surface treatment accuracy. Utility Model Content

[0004] Based on this, the present invention provides a surface treatment device for waterproof valves. It has a simple structure and is easy to use. It uses a pneumatic rotary chuck to precisely clamp the waterproof valve and combines a lifting component to drive the processing component to achieve flexible displacement in three-dimensional space. This allows the grinding wheel, industrial camera and paint nozzle to grind the port of the waterproof valve, perform real-time visual inspection and precise painting. It integrates grinding, visual inspection and painting functions into one, reduces the number of clamping times in the production process, avoids positioning errors caused by multiple clamping, shortens the production cycle and reduces production costs.

[0005] To achieve the objectives of this utility model, the following technical solution is adopted:

[0006] A surface treatment device for a waterproof valve, comprising:

[0007] The supporting components include the body and two pneumatic rotary chucks spaced apart on the top surface of the body; the pneumatic rotary chucks are used to clamp the waterproof valve;

[0008] Lifting components are installed on opposite sides inside the load-bearing assembly; the lifting components include a lifting frame installed on one side of the pneumatic rotary chuck, a support platform slidably connected to the lifting frame, and a lifting cylinder installed at the top of the lifting frame; the piston rod of the lifting cylinder is connected downward to the support platform; and

[0009] The processing components are connected to each lifting assembly respectively; the processing components include a fixed plate connected to the support platform, a horizontal transfer plate slidably connected to the top surface of the fixed plate, a grinding wheel rotatably mounted on one end of the horizontal transfer plate, a vertical transfer plate slidably connected to the top surface of the horizontal transfer plate, an industrial camera mounted on the top of the vertical transfer plate, and a paint nozzle mounted on the bottom of the vertical transfer plate; the grinding wheel is located above the pneumatic rotary chuck, the industrial camera is coaxially mounted above the pneumatic rotary chuck, and the paint nozzle is used to face the port of the waterproof valve.

[0010] The aforementioned waterproof valve surface treatment device has a simple structure and is easy to use. It uses a pneumatic rotary chuck to precisely clamp the waterproof valve, and combines a lifting component to drive the processing component to achieve flexible displacement in three-dimensional space. This allows the grinding wheel, industrial camera, and paint nozzle to grind the port of the waterproof valve, perform real-time visual inspection, and perform precise painting operations. It integrates grinding, visual inspection, and painting functions into one unit, reduces the number of clamping operations in the production process, avoids positioning errors caused by multiple clamping operations, shortens the production cycle, and reduces production costs.

[0011] In one embodiment, the horizontal transfer plate is slidably connected to the fixed plate via a guide rail pair.

[0012] In one embodiment, a first horizontal cylinder is connected between the horizontal transfer plate and the fixed plate. The cylinder body of the first horizontal cylinder is fixedly connected to the fixed plate, and the piston rod of the first horizontal cylinder is connected to the horizontal transfer plate.

[0013] In one embodiment, the vertical transfer plate is slidably connected to the horizontal transfer plate via a guide rail pair.

[0014] In one embodiment, a plurality of rollers are rotatably connected to one side of the vertical transfer plate; a second horizontal cylinder is installed on one side of the horizontal transfer plate, and a cone is coaxially connected to the piston rod of the second horizontal cylinder, the conical surface of the cone being used to abut against the rollers.

[0015] In one embodiment, the axis of the roller is arranged in a horizontal direction. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of a waterproof valve surface treatment device according to an embodiment of the present invention.

[0017] Figure 2 for Figure 1 A schematic diagram of the internal structure of the waterproof valve surface treatment device shown.

[0018] Figure 3 for Figure 2 A schematic diagram of the assembly of the lifting component and the treatment component in the surface treatment device for the waterproof valve shown.

[0019] Figure 4 for Figure 3 An exploded view of the lifting assembly and the treatment assembly in the waterproof valve surface treatment device shown.

[0020] Figure 5 for Figure 4 An exploded view of the treatment components in the waterproof valve surface treatment device from another perspective;

[0021] Figure 6 for Figure 1 A three-dimensional schematic diagram of the treatment components in the surface treatment device for the waterproof valve shown.

[0022] Attached image annotations:

[0023] 10-Bearing component, 11-Main body, 12-Pneumatic rotary chuck, 13-Top cover, 14-Waterproof valve;

[0024] 20-Lifting assembly, 21-Lifting frame, 22-Support platform, 23-Lifting cylinder;

[0025] 30-Processing component, 31-Fixing plate, 32-Horizontal transfer plate, 33-Grinding wheel, 34-Vertical transfer plate, 35-Industrial camera, 36-Paint nozzle, 37-First horizontal cylinder, 38-Roller, 39-Second horizontal cylinder, 390-Cone. Detailed Implementation

[0026] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0027] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0029] Please see Figures 1 to 6The waterproof valve surface treatment device according to one embodiment of the present invention includes a support component 10, lifting components 20 installed on opposite sides inside the support component 10, and a processing component 30 connected to each lifting component 20.

[0030] The supporting assembly 10 includes a body 11, two pneumatic rotary chucks 12 spaced apart on the top surface of the body 11, and a top cover 13 connected to the top surface of the body 11. The pneumatic rotary chucks 12 are used to clamp the waterproof valve 14.

[0031] The lifting assembly 20 includes a lifting frame 21 mounted on one side of the pneumatic rotary chuck 12, a support platform 22 slidably connected to the lifting frame 21, and a lifting cylinder 23 mounted on the top of the lifting frame 21. The piston rod of the lifting cylinder 23 is connected downward to the support platform 22 to drive the support platform 22 to move up and down along the lifting frame 21. The support platform 22 is used to support the processing assembly 30.

[0032] The processing assembly 30 includes a fixed plate 31 connected to the support platform 22, a horizontal transfer plate 32 slidably connected to the top surface of the fixed plate 31, a grinding wheel 33 rotatably mounted on one end of the horizontal transfer plate 32, a vertical transfer plate 34 slidably connected to the top surface of the horizontal transfer plate 32, an industrial camera 35 mounted on the top of the vertical transfer plate 34, and a paint nozzle 36 mounted on the bottom of the vertical transfer plate 34.

[0033] The grinding wheel 33 is positioned above the pneumatic rotary chuck 12 and is used to grind the port of the waterproof valve 14. An industrial camera 35 is coaxially mounted above the pneumatic rotary chuck 12, and a paint nozzle 36 is positioned facing the port of the waterproof valve 14. In actual processing, the industrial camera 35 is positioned directly above the waterproof valve 14 for real-time visual inspection, ensuring grinding and painting accuracy. Compared with traditional surface treatment processes, this invention integrates grinding, visual inspection, and painting functions into one unit, reducing the number of clamping operations during production, shortening the production cycle, and lowering production costs.

[0034] like Figure 5 and Figure 6 As shown, the horizontal transfer plate 32 is slidably connected to the fixed plate 31 via a guide rail pair. A first horizontal cylinder 37 connects the horizontal transfer plate 32 and the fixed plate 31. The cylinder body of the first horizontal cylinder 37 is fixedly connected to the fixed plate 31, and the piston rod of the first horizontal cylinder 37 is connected to the horizontal transfer plate 32. The horizontal transfer plate 32 and the fixed plate 31 can slide relative to each other using the push-pull cylinder 37, thus achieving horizontal movement of the horizontal transfer plate 32. This allows the grinding wheel 33 to approach the waterproof valve 14, facilitating grinding operations.

[0035] like Figure 5 and Figure 6As shown, the vertical transfer plate 34 is slidably connected to the horizontal transfer plate 32 via a guide rail pair. Multiple rollers 38 are rotatably connected to one side of the vertical transfer plate 34, with the axis of the rollers 38 arranged horizontally. A second horizontal cylinder 39 is mounted on one side of the horizontal transfer plate 32. The piston rod of the second horizontal cylinder 39 is coaxially connected to a cone 390. The conical surface of the cone 390 abuts against the rollers 38, converting horizontal linear motion into vertical linear motion. This allows the vertical transfer plate 34 and the horizontal transfer plate 32 to slide relative to each other, i.e., to lift the vertical transfer plate 34, bringing the industrial camera 35 and the paint nozzle 36 closer to the waterproof valve 14 for convenient painting.

[0036] The aforementioned waterproof valve surface treatment device has a simple structure and is easy to use. It uses a pneumatic rotary chuck 12 to precisely clamp the waterproof valve 14, and combines the lifting component 20 to drive the processing component 30 to achieve flexible displacement in three-dimensional space. This allows the grinding wheel 33, industrial camera 35, and paint nozzle 36 to perform grinding, real-time visual inspection, and precise painting on the port of the waterproof valve 14. It integrates grinding, visual inspection, and painting functions into one unit, reducing the number of clamping operations during production, avoiding positioning errors caused by multiple clamping operations, shortening the production cycle, and reducing production costs.

[0037] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0038] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A surface treatment device for a waterproof valve, characterized in that, include: The supporting components include the body and two pneumatic rotary chucks spaced apart on the top surface of the body; the pneumatic rotary chucks are used to clamp the waterproof valve; Lifting components are installed on opposite sides inside the load-bearing assembly; the lifting components include a lifting frame installed on one side of the pneumatic rotary chuck, a support platform slidably connected to the lifting frame, and a lifting cylinder installed at the top of the lifting frame; the piston rod of the lifting cylinder is connected downward to the support platform; and The processing components are connected to each lifting assembly respectively; the processing components include a fixed plate connected to the support platform, a horizontal transfer plate slidably connected to the top surface of the fixed plate, a grinding wheel rotatably mounted on one end of the horizontal transfer plate, a vertical transfer plate slidably connected to the top surface of the horizontal transfer plate, an industrial camera mounted on the top of the vertical transfer plate, and a paint nozzle mounted on the bottom of the vertical transfer plate; the grinding wheel is located above the pneumatic rotary chuck, the industrial camera is coaxially mounted above the pneumatic rotary chuck, and the paint nozzle is used to face the port of the waterproof valve.

2. The waterproof valve surface treatment device according to claim 1, characterized in that, The horizontal transfer plate is slidably connected to the fixed plate via guide rail pairs.

3. The waterproof valve surface treatment device according to claim 1, characterized in that, A first horizontal cylinder is connected between the horizontal transfer plate and the fixed plate. The cylinder body of the first horizontal cylinder is fixedly connected to the fixed plate, and the piston rod of the first horizontal cylinder is connected to the horizontal transfer plate.

4. The waterproof valve surface treatment device according to claim 1, characterized in that, The vertical transfer plate is slidably connected to the horizontal transfer plate via guide rail pairs.

5. The waterproof valve surface treatment device according to claim 1, characterized in that, Multiple rollers are rotatably connected to one side of the vertical transfer plate; a second horizontal cylinder is installed on one side of the horizontal transfer plate, and a cone is coaxially connected to the piston rod of the second horizontal cylinder. The conical surface of the cone is used to abut against the rollers.

6. The waterproof valve surface treatment device according to claim 5, characterized in that, The roller's axis is set horizontally.

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