Anti-pollution type silk guide drum wheel of automatic silk reeling machine
By adopting an axial fixing component and an anti-fouling baffle design in the guide drum of the silk reeling machine, the problems of anti-fouling and rotational flexibility of the guide drum structure are solved, thereby improving the quality of raw silk and the stability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG SCI-TECH UNIV
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-05
AI Technical Summary
The existing design of the guide drum structure of the silk reeling machine has a defect in preventing contamination, which results in high resistance to the rotation of the drum core when the silk is guided, affecting the quality of raw silk and the stability of equipment operation.
The drum core and drum cover are coaxially connected by an axial fixing component. A rotation support component and a dirt-proof baffle are provided to ensure that the drum core can rotate flexibly. An overall closed structure is provided on the drum cover to prevent contaminants from entering.
It improves the rotational flexibility of the drum core, avoids inaccurate detection, reduces filament tension, enhances the tensile properties of raw silk, and effectively prevents contaminants from entering, ensuring stable equipment operation.
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Figure CN224199530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery technology, specifically to a stain-resistant automatic yarn reeling machine guide drum. Background Technology
[0002] During the silk reeling process, the raw silk needs to pass through multiple guide drums. The silk strands pass back and forth through these guide drums, increasing the reeling tension during the silk forming process, thus affecting the tensile properties of the raw silk. Furthermore, the existing drum design has a flaw in its anti-fouling properties; after the drum cover and drum core are assembled as a single unit, the structural design cannot effectively prevent sericin contamination, thereby affecting the normal operation of the equipment.
[0003] Reducing the resistance of the drum core rotation during yarn guiding is key to lowering reeling tension. Previously, the drum core shaft was made of steel wire and integrated with the drum core (see patents: CN2185754Y, CN2579915Y). The drum core shaft was positioned by a drum support, which was fixed to a drum bracket. Because the drum bracket was made of bent stainless steel, the two sides of the bracket were not parallel, causing the drum support center to be off-line. This affected the flexible rotation of the drum core shaft within the drum support, and the drum core's left-right position relative to the drum bracket was inconsistent during installation, impacting practical use and severely affecting the quality of the raw yarn. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a contamination-resistant guide drum for an automatic silk reeling machine. This invention offers advantages such as flexible drum core rotation, prevention of inaccurate detection, and contamination resistance.
[0005] This utility model provides a stain-resistant automatic silk reeling machine guide drum, including a drum core and drum shells coaxially disposed on both sides of the drum core. The drum core and the two drum shells are coaxially connected by an axial fixing assembly. A rotating support assembly coaxial with the two drum shells is provided on the drum core, and the drum core is rotatably arranged on the axial fixing assembly through the rotating support assembly. A connecting part for axially positioning the rotating support assembly is provided on the drum shell. The connecting part is inserted into the drum core and abuts against the side wall of the rotating support assembly. A stain-resistant baffle is provided on the outside of the rolling gap between the connecting part and the drum core.
[0006] In one embodiment, the drum core includes guide wheel cover plates coaxially disposed on both sides of the rotating support assembly, and the guide wheel cover plates are fixedly connected to the rotating support assembly; the connecting parts on both sides of the drum core are inserted into the guide wheel cover plates and abut against the side walls of the rotating support assembly, and the rolling gap is provided between the connecting parts and the inner wall of the guide wheel cover plates.
[0007] In one embodiment, the guide wheel cover plate has a guide wheel coaxially arranged in the middle, the outer surface of the guide wheel cover plate in the radial direction is provided with an inclined guide surface, and the outer surface of the guide wheel in the radial direction is provided with a concave arc-shaped working surface. The inclined guide surface and the working surface of the guide wheel cooperate to form an outwardly expanding V-shaped guide channel.
[0008] In one embodiment, the guide wheel cover plate has cover plate protrusions on both sides.
[0009] In one embodiment, a reinforcing rib is provided between the outer surface of the connecting portion in the radial direction and the inner wall of the drum housing.
[0010] In one embodiment, multiple reinforcing ribs are provided and are arranged circumferentially between the outer surface of the connecting part and the inner wall of the drum cover.
[0011] In one embodiment, the axial fixing assembly includes a mandrel that extends through the drum core and the drum housing, with clamping members provided on both sides of the drum housing on the mandrel.
[0012] In one embodiment, the anti-fouling baffle is arranged in a ring shape at the connection point, and the maximum outer diameter of the anti-fouling baffle is greater than the maximum gap diameter of the rolling gap.
[0013] In one embodiment, the sidewall of the drum housing is configured as an integrally closed structure, with only an axial inner hole for the mandrel to pass through.
[0014] The beneficial effects of the anti-fouling automatic silk reeling machine guide drum provided in this embodiment of the invention are as follows:
[0015] The structural design of this utility model device not only improves the rotational flexibility of the drum core and avoids inaccurate detection, but also has the advantage of anti-pollution.
[0016] Firstly, this invention features a rotating connection component on the drum core, enabling flexible rotational connection between the drum core and the mandrel. Combined with precise positioning of the connection points and clamping components, this ensures good centering of the drum core, facilitating the straight-line movement of the yarn and effectively preventing inaccurate detection. Simultaneously, the drum core and housing are mounted on the mandrel using a two-sided clamping method. This structure not only facilitates installation but also ensures flexible rotation of the drum core, preventing obstruction of the guide wheel's rotation due to improper assembly. This achieves low-tension reeling, significantly improving the tensile properties of the raw silk, and is fully compatible with existing automatic reeling machines.
[0017] This utility model features a unique anti-fouling structural design: the connecting part not only achieves the axial positioning function of the drum core but also has an anti-fouling baffle to effectively prevent external impurities from entering the rolling gap; the drum cover adopts an overall closed structure, retaining only the necessary core shaft through holes to prevent water and contaminants from entering; the raised design of the guide wheel cover plate can prevent the wire from sliding in from the gap. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a structural cross-sectional view of the anti-fouling automatic silk reeling machine guide drum provided in an embodiment of the present invention;
[0020] Figure 2 A front view of the drum cover provided in an embodiment of this utility model, projected from the inside.
[0021] Figure 3 A cross-sectional view of the drum core provided in an embodiment of this utility model;
[0022] Figure 4 for Figure 1 A magnified view of a portion of the image.
[0023] Figure label:
[0024] 1-Drum core; 2-Drum cover; 3-Axial fixing assembly; 4-Rolling clearance; 11-Guide wheel; 12-Guide wheel cover plate; 13-Screw; 14-Rotation support assembly; 21-Connecting part; 31-Mandrel; 32-Washer; 33-Nut; 111-Working surface; 122-Guide wheel cover plate flange; 123-Cover plate protrusion; 125-Inclined guide surface; 141-Bearing inner ring; 142-Bearing outer ring; 201-Reinforcing rib; 202-Anti-fouling baffle; 203-Positioning end face; 204-Axial inner hole; 301-Mandrel head; 302-Mandrel tail. Detailed Implementation
[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting the present utility model. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting the present utility model.
[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.
[0027] like Figures 1 to 4 As shown, the anti-fouling automatic silk reeling machine guide drum includes a drum core 1 and drum shells 2 coaxially disposed on both sides of the drum core 1. The drum core 1 and the two drum shells 2 are coaxially connected by an axial fixing assembly 3. A rotating support assembly 14 coaxial with the two drum shells 2 is provided on the drum core 1. The drum core 1 is rotatably arranged on the axial fixing assembly 3 through the rotating support assembly 14. The rotating support assembly 14 adopts a bearing structure. A connecting part 21 for axially positioning the rotating support assembly 14 is provided on the drum shell 2. The connecting part 21 is inserted into the drum core 1 and abuts against the side wall of the rotating support assembly 14. An anti-fouling baffle 202 is provided on the outside of the rolling gap 4 between the connecting part 21 and the drum core 1.
[0028] The drum core 1 includes guide wheel cover plates 12 coaxially disposed on both sides of the rotating support assembly 14, and the guide wheel cover plates 12 are fixedly connected to the rotating support assembly 14; the connecting parts 21 on both sides of the drum core 1 are inserted into the guide wheel cover plates 12 and abut against the side wall of the rotating support assembly 14, and the rolling gap 4 is provided between the connecting parts 21 and the inner wall of the guide wheel cover plates 12.
[0029] The guide wheel cover plate 12 has a guide wheel 11 coaxially arranged in the middle. The outer surface of the guide wheel cover plate 12 in the radial direction is provided with an inclined guide surface 125. The outer surface of the guide wheel 11 in the radial direction is provided with a concave arc-shaped working surface 111. The concave arc shape of the working surface 111 facilitates the stable operation of the introduced wire on the working surface 111. The inclined guide surface 125 and the working surface 111 of the guide wheel 11 cooperate to form an outwardly expanding V-shaped guide channel, which facilitates the introduction of the wire.
[0030] In this embodiment, two guide wheel cover plates 12 are symmetrically arranged on both sides of the guide wheel 11 and the rotating support assembly 14. The guide wheel cover plates 12 are fixedly connected to the guide wheel 11 and the rotating support assembly 14 by screws 13 to form the drum core 1. The guide wheel cover plates 12 are provided with guide wheel cover plate flanges 122, which abut against the side of the bearing outer ring 142 to realize the axial positioning and coaxial holding function of the rotating support assembly 14. During operation, the guide wheel 11 and the guide wheel cover plates 12 rotate synchronously with the bearing outer ring 142.
[0031] The guide wheel 11, which acts as a guide, is integral with the outer ring 142 of the bearing. After being connected by screws 13, there is no gap between it and the guide wheel cover plate 12. The drum core 1 is positioned horizontally and horizontally with the inner ring 141 of the bearing by the mandrel 3 and the positioning end face 203 of the connecting part 21, with no gap. The drum core 1 is located at the center of the drum cover 2, which is convenient for installation, and the components have good uniformity and interchangeability, which is conducive to accurate yarn positioning. The drum core 1 and the mandrel 3 are connected by a bearing assembly, which allows for flexible rotation and low friction, which helps to reduce yarn tension and has a significant effect on improving the quality of raw silk.
[0032] The drum housing 2 is provided with an opening for the introduction of the wire. The size B of this opening is smaller than the opening size A of the V-shaped wire guide channel, which can effectively prevent the wire from entering the drum and causing malfunctions.
[0033] Both sides of the guide wheel cover plate 12 are provided with cover plate protrusions 123. The guide wheel cover plate protrusions 123 can block the wire from sliding into the gap between the drum shell 2 and the guide wheel cover plate 12, ensuring that the drum core 1 rotates flexibly.
[0034] A reinforcing rib 201 is provided between the outer surface of the connecting part 21 in the radial direction and the inner wall of the drum shell 2; multiple reinforcing ribs 201 are provided and are arranged circumferentially between the outer surface of the connecting part 21 and the inner wall of the drum shell 2, and the setting of the reinforcing ribs 201 enhances the rigidity of the connecting part 21.
[0035] The axial fixing assembly 3 includes a spindle 31 that passes through the drum core 1 and the drum cover 2, and clamping elements are provided on both sides of the drum cover 2 on the spindle 31.
[0036] In this embodiment, the mandrel 3 has a mandrel head 301 at one end that is a cylindrical plug with a size larger than the axial inner hole 204. The clamping elements on both sides of the drum housing 2 on the mandrel 3 can be the mandrel head 301 and a nut 33. The mandrel head 301 at one end of the mandrel has a size larger than the axial inner hole 204 of the drum housing 2, serving as a positioning and blocking function. The mandrel tail 302 at the other end of the mandrel 3 extends outside the drum housing 2 and has external threads, which can be used for fastening the nut 33 and can also be used for installation at any desired location on the machine. Gaskets 32 are provided between the mandrel head 301 and the drum housing 2, and between the nut 33 and the drum housing 2.
[0037] The anti-fouling baffle 202 is arranged in a ring on the connecting part 21. The maximum outer diameter of the anti-fouling baffle 202 is greater than the maximum gap diameter of the rolling gap 4, which serves to block impurities and threads.
[0038] The side wall of the drum housing 2 is set as an integral closed structure, with only an axial inner hole 204 for the spindle 31 to pass through. This can effectively prevent water and debris from entering the drum from the side wall of the drum housing 2, thus affecting the operation and achieving a dirt-proof effect.
[0039] In this embodiment, the bearing structure is made of stainless steel or ceramic, which is rust-free, corrosion-resistant, and washable. The guide wheel 11 has a smooth surface and is made of alumina or zirconium oxide, which is hard, wear-resistant, rust-free, corrosion-resistant, and washable. The drum shell 2 and the guide wheel cover 12 are made of engineering plastic, which is high-strength, non-deformable, and washable. All of the above meet the requirements of high humidity during reeling and drum cleaning. The mandrel 3 is made of stainless steel, with a diameter of 4-6mm to match the inner hole of the bearing inner ring 141, which satisfies both good rigidity and stable fixation, and also allows for a smaller bearing size, reducing the weight of the drum core 1 and thus allowing for lower wire tension.
[0040] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the anti-fouling automatic silk reeling machine guide drum of this utility model, and can produce the positive effects described in this utility model.
[0041] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.
[0042] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A dirt-resistant automatic silk reeling machine guide drum, characterized in that: The device includes a drum core and drum shells coaxially disposed on both sides of the drum core. The drum core and the two drum shells are coaxially connected by an axial fixing assembly. A rotating support assembly coaxial with the two drum shells is provided on the drum core. The drum core is rotatably arranged on the axial fixing assembly via the rotating support assembly. A connecting part for axially positioning the rotating support assembly is provided on the drum shell. The connecting part is inserted into the drum core and abuts against the side wall of the rotating support assembly. A dirt-proof baffle is provided on the outside of the rolling gap between the connecting part and the drum core.
2. The anti-fouling automatic silk reeling machine guide drum according to claim 1, characterized in that: The drum core includes guide wheel cover plates coaxially disposed on both sides of the rotating support assembly, and the guide wheel cover plates are fixedly connected to the rotating support assembly; the connecting parts on both sides of the drum core are inserted into the guide wheel cover plates and abut against the side walls of the rotating support assembly, and the rolling gap is provided between the connecting parts and the inner wall of the guide wheel cover plates.
3. The anti-fouling automatic silk reeling machine guide drum according to claim 2, characterized in that: The guide wheel cover plate has a guide wheel coaxially arranged in the middle. The outer surface of the guide wheel cover plate in the radial direction is provided with an inclined guide surface. The outer surface of the guide wheel in the radial direction is set as a concave arc-shaped working surface. The inclined guide surface and the working surface of the guide wheel cooperate to form an outwardly expanding V-shaped guide channel.
4. The anti-fouling automatic silk reeling machine guide drum according to claim 2, characterized in that: The guide wheel cover plate has protrusions on both sides.
5. The anti-fouling automatic silk reeling machine guide drum according to claim 1, characterized in that: A reinforcing rib connects the outer surface of the connecting part in the radial direction to the inner wall of the drum cover.
6. The anti-fouling automatic silk reeling machine guide drum according to claim 5, characterized in that: Multiple reinforcing ribs are provided and are arranged circumferentially between the outer surface of the connection part and the inner wall of the drum cover.
7. The anti-fouling automatic silk reeling machine guide drum according to claim 1, characterized in that: The axial fixing assembly includes a mandrel that passes through the drum core and the drum cover, and clamping elements are provided on both sides of the drum cover on the mandrel.
8. The anti-fouling automatic silk reeling machine guide drum according to claim 1, characterized in that: The anti-fouling baffle is arranged in a ring at the connection point, and the maximum outer diameter of the anti-fouling baffle is greater than the maximum gap diameter of the rolling gap.
9. The anti-fouling automatic silk reeling machine guide drum according to claim 7, characterized in that: The sidewall of the drum housing is designed as an integral closed structure, with only an axial inner hole for the mandrel to pass through.
Citation Information
Patent Citations
Drum wheel for automatic reeling frame
CN2185754Y
Silk guide mechanism for probe drum wheel
CN2579915Y