Cloth feeding, sizing and hair collecting multifunctional machine

Abstract

The utility model discloses a cloth feeding, sizing and hair collecting multifunctional machine, relates to textile equipment, and adopts the technical scheme that the cloth feeding, sizing and hair collecting multifunctional machine comprises a rack, a cloth feeding mechanism, a sizing mechanism, a conveying belt mechanism and a cloth discharging mechanism, the conveying belt mechanism comprises a conveying belt used for conveying cloth, and a cleaning device used for cleaning the conveying belt is arranged on the rack. Through the arrangement of the conveying belt mechanism and the cleaning device, glue can be coated on the conveying belt, so that a cloth cover and the conveying belt can be synchronously carried out, burrs and sundries on the cloth cover can be immediately cleaned through the cleaning device after being adhered, and the function of cleaning the cloth cover is realized; the device can also be independently used as a set of cloth cover hair collecting machine, so that the use functionality of the device is wider.

Description

Technical Field

[0001] This utility model relates to textile equipment, and more specifically, to a multi-functional machine for feeding, sizing, and attaching fibers to fabric. Background Technology

[0002] The textile industry often involves many different steps in fabric processing, including fabric feeding, sizing, drying, washing, and lint removal, each of which requires corresponding textile equipment.

[0003] Chinese Patent No. CN208395456U discloses a fabric sizing machine based on inkjet printing. Its key technical features are: it includes a sizing tank, a drying box, and a roll-up device. The drying box is equipped with a fabric conveyor belt that runs through the box. The feed end of the fabric conveyor belt is equipped with a corresponding hard bristle pressing wheel. An intermediate roller is provided between the discharge end of the sizing tank and the feed end of the drying box. An intermediate roller is provided between the discharge end of the drying box and the feed end of the roll-up device. The feed end of the roll-up device is also equipped with a trimming wheel for trimming the side of the fabric.

[0004] The fabric coming out of the sizing tank in the above scheme is soaked in sizing and has high humidity, so it needs to be dried in a drying oven. After drying, it needs to be rolled up before it can be transferred to an inkjet printer for printing. The process is complicated and cumbersome, which seriously restricts production efficiency.

[0005] Chinese Patent Publication No. CN207105842U discloses a printing device that combines sizing and digital printing. Its key technical features include: a frame, an active roller, a passive roller, a motor, a conveyor belt, a sizing machine, a heater, and a digital printing machine. The sizing machine on the frame uses pressure from a squeegee or magnetic rod to evenly coat the screen surface with sizing material, which then penetrates through the mesh of the screen onto the fabric surface, completing the sizing and coating process. The digital printing machine on the frame then scans and digitally inkjet-prints the sizing and coating fabric after heating and drying. After digital inkjet printing, the printed fabric exhibits vibrant colors and strong layering, significantly improving product quality.

[0006] The above solution involves setting up a sizing machine and a heater before the digital printing machine. After the fabric is sizing, it enters the drying device and is then directly inkjet printed by the digital printing machine. This results in a delicate sizing effect on the fabric surface, consistent color depth of the coating, a smooth fabric, and vibrant, layered digital printing colors, which greatly improves product quality. Furthermore, it enables continuous sizing and printing, thus increasing production efficiency.

[0007] However, there are often some loose threads and debris on the fabric surface. These things can directly affect the printing quality of the digital printing machine when the fabric enters the machine for inkjet printing, or remain inside the machine and indirectly affect the printing quality of subsequent fabrics.

[0008] Therefore, a new solution is needed to address this problem. Utility Model Content

[0009] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a multi-functional machine for feeding, sizing and attaching lint to fabric.

[0010] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a multi-functional machine for feeding, sizing, and lint removal, comprising a frame, a feeding mechanism, a sizing mechanism, a conveyor belt mechanism, and a discharging mechanism, wherein the conveyor belt mechanism includes a conveyor belt for conveying fabric, and the frame is provided with a cleaning device for cleaning the conveyor belt.

[0011] The present invention is further configured such that: the cleaning device includes a frame and a rinsing component, a drying component, and a scraper component arranged sequentially on the frame; the rinsing component is used to rinse the conveyor belt; the drying component is used to wipe the conveyor belt; and the scraper component is used to scrape off.

[0012] The present invention is further configured such that the position of the cleaning device in the horizontal direction is adjustable.

[0013] The present invention is further configured such that the rinsing assembly includes a horizontally placed water pipe and a plurality of nozzles disposed on the water pipe and facing the conveyor belt.

[0014] The present invention is further configured such that the drying assembly includes a support plate fixedly connected to the frame and a wiping block fixedly connected to the support plate and abutting the conveyor belt.

[0015] The present invention is further configured such that the scraper assembly includes a scraper that abuts against the conveyor belt.

[0016] The present invention is further configured such that: the frame is provided with a penetrating pressure roller located behind the sizing mechanism and used to provide secondary pressure to the sizing fabric surface.

[0017] The present invention is further configured such that the permeation roller is adjustable up and down.

[0018] The present invention is further configured such that: the sizing mechanism is a rotary screen sizing mechanism or a gravure screen sizing mechanism, and several sets of the rotary screen sizing mechanism or the gravure screen sizing mechanism can be provided.

[0019] The present invention is further configured such that when the sizing mechanism is a circular mesh sizing mechanism, the sizing mechanism includes a circular mesh and an iron rod located inside the circular mesh, and the frame is provided with an adjustable magnetic platform for attracting the iron rod.

[0020] In summary, this utility model has the following beneficial effects: by setting up a conveyor belt mechanism with a cleaning device, glue can be applied to the conveyor belt, so that the fabric surface can be processed synchronously with the conveyor belt. It can also remove lint and debris from the fabric surface and then immediately clean it with the cleaning device, thus achieving the function of cleaning the fabric surface. Moreover, if no sizing is applied, this device can also be used independently as a fabric lint remover, making the device more versatile. Attached Figure Description

[0021] Figure 1 This is a cross-sectional view of the present invention;

[0022] Figure 2 for Figure 1 Enlarged diagram of section A in the middle;

[0023] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0024] Figure 4 for Figure 3 Enlarged diagram of section B in the middle;

[0025] Figure 5 This is a schematic diagram of the structure of the present invention. Figure 2 .

[0026] In the diagram: 1. Frame; 2. Conveyor belt; 3. Frame; 4. Water pipe; 5. Support plate; 6. Wiping block; 7. Scraper; 8. Penetration roller; 9. Cylinder screen; 10. Iron bar; 11. Magnetic table; 12. Guide rod; 13. Fabric tensioner; 14. Centering roller; 15. Flattening roller; 16. Pressing roller; 17. Water tank; 18. Support rod; 19. Bearing; 20. Profile slide rail; 21. Roller; 22. Synchronous pulley; 23. Tension adjustment frame; 24. Adjusting roller; 25. Drive cylinder. Detailed Implementation

[0027] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Example

[0028] A multi-functional machine for feeding, sizing, and linting fabric, such as... Figure 1 As shown, it includes a frame 1, a fabric feeding mechanism, a sizing mechanism, a conveyor belt 2 mechanism, and a fabric discharging mechanism. The conveyor belt 2 mechanism includes a conveyor belt 2 for conveying fabric, and a cleaning device for cleaning the conveyor belt 2 is provided on the frame 1.

[0029] Among them, such as Figure 1 and Figure 5As shown, the fabric feeding mechanism includes a guide rod 12, a tensioner 13, a centering roller 14, a flattening roller 15, and a pressure roller 16. The guide rod 12 is a smooth, curved metal rod installed at the inlet of the frame 1 to ensure that the fabric enters the subsequent process smoothly, reducing wrinkles or mechanical jamming caused by path deviation, guiding the fabric along a predetermined path, and preventing deviation or entanglement. The tensioner 13 adjusts the tension through a mechanical or pneumatic device to prevent the fabric from being too loose (leading to accumulation) or too tight (leading to deformation or breakage), and is used to regulate and control the tension of the fabric. To maintain uniform tension and stable tension during continuous processing, ensuring process consistency, the centering roller 14 uses a sensor to detect the fabric edge position and drives the roller 21 to move laterally, ensuring the fabric remains centered and automatically correcting any lateral deviation (deviation) in the fabric's position within the equipment. The flattening roller 15, with a spiral pattern on its surface, applies lateral spreading force to the fabric through rotation, eliminating wrinkles or curls on the fabric surface and smoothing it out. The pressing roller 16 applies pressure via a cylinder, ensuring the fabric is tightly bonded to the conveyor belt 2 mechanism. The fabric sequentially passes through the guide rod 12, the tensioner 13, the centering roller 14, the flattening roller 15, and the pressing roller 16 onto the conveyor belt 2 mechanism for subsequent processes.

[0030] like Figure 1 and Figure 2 As shown, the sizing mechanism is either a rotary screen sizing mechanism or a gravure sizing mechanism, and several sets of rotary screen sizing mechanisms or gravure sizing mechanisms can be set. In this embodiment, the sizing mechanism is a rotary screen sizing mechanism, which includes a rotary screen 9 and an iron rod 10 located inside the rotary screen 9. The frame 1 is provided with an adjustable magnetic platform 11 for adsorbing the iron rod 10. The sizing function in this embodiment is realized through the rotary screen 9 structure. An iron rod 10 is placed inside the rotary screen 9, and a magnetic platform 11 with an applied magnetic force is placed under the conveyor belt 2. After being energized, a magnetic force is generated to adsorb the iron rod 10, thereby achieving adjustable pressure on the sizing material to achieve the desired effect. Compared to traditional immersion sizing, this method achieves precise control over the amount of sizing applied to fabrics of the same thickness, saving a significant amount of sizing material and greatly reducing costs. The rotary screen 9 sizing mechanism only applies sizing to one side of the fabric, saving sizing material and eliminating the need for additional drying equipment during the sizing to printing process. It also ensures uniform printing. For special fabrics with a small amount of sizing, the sizing method can be changed to gravure sizing with a smaller sizing output. For special fabrics with a large amount of sizing, two-color or multi-color rotary screen 9 and gravure can be added to the single set of rotary screen 9 and gravure to achieve precise control over the amount of sizing applied.

[0031] like Figure 1As shown, a penetrating roller 8 is installed on the frame 1, located behind the sizing mechanism, to provide secondary pressure to the sized fabric surface. The penetrating roller 8 is adjustable up and down. The adjustment method can be a linear reciprocating adjustment method commonly used in mechanical fields, such as cylinder drive, hydraulic cylinder drive, or screw structure. Therefore, it will not be described in detail here. The penetrating roller 8 behind the rotary screen 9 can provide secondary pressure to the sized fabric surface, making the sizing surface more uniform and the sizing material penetrating the fabric surface better. The penetrating roller 8 achieves uniform liquid penetration through high pressure extrusion, which directly affects the color fastness and functional finishing effect. Another key technical point is the pressure control accuracy. The adjustable penetrating roller 8 can easily control the pressure of the penetrating roller 8.

[0032] like Figure 1 , Figure 3 and Figure 4 As shown, this utility model, by setting up a conveyor belt 2 mechanism with a cleaning device, can apply glue to the conveyor belt 2, so that the fabric surface can be processed synchronously with the conveyor belt 2. It can also remove lint and debris from the fabric surface and then immediately clean it with the cleaning device, thus achieving the function of cleaning the fabric surface. Moreover, if no sizing is applied, this device can also be used independently as a fabric lint remover, making the device more versatile. Specifically, the cleaning device includes a frame 3 and a rinsing component, a drying component, and a scraper 7 component arranged sequentially on the frame 3. The rinsing component is used to rinse the conveyor belt 2, the drying component is used to wipe the conveyor belt 2, and the scraper 7 component is used to scrape off debris.

[0033] The rinsing assembly includes a horizontally placed water pipe 4 and several nozzles set on the water pipe 4 and facing the conveyor belt 2. The water pipe 4 is used to supply water. When the water pressure in the water pipe 4 is too high, the nozzles will spray and rinse the conveyor belt 2, which can wash away the lint and debris stuck to the conveyor belt 2. A water storage tank 17 is set below the frame 3 to catch the sprayed water and the lint and debris brought in by the water. The water in the water storage tank 17 can be filtered and recycled to achieve the purpose of water conservation.

[0034] The drying assembly includes a support plate 5 bolted to the frame 3 and a wiping block 6 fixedly connected to the support plate 5 and abutting against the conveyor belt 2. The support plate 5 supports the wiping block 6, which can be made of sponge material and is used to wipe the conveyor belt 2, and can further clean the lint and debris on the conveyor belt 2. The wiping block 6 and the support plate 5 can be detachably connected to facilitate the replacement of old support plate 5 and wiping block 6. The drying assembly is also located above the water storage tank 17.

[0035] The scraper 7 assembly includes a scraper 7 that abuts against the conveyor belt 2. Multiple scrapers 7 can be provided. The scrapers 7 can perform the functions of scraping water and cleaning. The scrapers 7 can effectively scrape water by squeezing the conveyor belt 2 and can also scrape off more stubborn debris. The scraper 7 assembly is also located above the water storage tank 17.

[0036] like Figure 3 and Figure 4 As shown, the horizontal position of the cleaning device is adjustable. Specifically, the frame 1 is equipped with two inwardly facing support rods 18, and bearings 19 are installed at the ends of the support rods 18. Two horizontally arranged profile slide rails 20 are provided on both sides of the frame 3. The bearings 19 are inserted into the profile slide rails 20. By applying force to the cleaning device, the bearings 19 move within the profile slide rails 20, thereby enabling the cleaning device to move horizontally. This facilitates the adjustment of the distance between the rinsing component, the drying component, the scraper 7 component, and the conveyor belt 2, and also facilitates inspection and maintenance, as well as the replacement of the conveyor belt 2.

[0037] like Figure 1 and Figure 3 As shown, the fabric feeding mechanism includes a fabric feeding synchronous roller and a fabric tension adjuster mounted on the frame 1. The fabric feeding synchronous roller mainly consists of the following components: two rollers 21: the core component of the fabric feeding synchronous roller, usually made of high-strength material, used to support and convey materials; synchronous pulleys 22: fixed at both ends of the rollers 21, used to cooperate with the synchronous belt to achieve synchronous rotation of the two rollers 21; synchronous belt: wrapped around multiple synchronous pulleys 22, driving the rollers 21 to rotate through friction, thus conveying materials; drive device: usually a motor or geared motor, used to provide power to drive the synchronous pulleys 22 and the synchronous belt to rotate; tensioning device: used to adjust the tension of the synchronous belt to ensure good cooperation between the synchronous belt and the synchronous pulleys 22. One of the two rollers 21 is used for transporting the fabric above the conveyor belt 2, and the other is used for driving the conveyor belt 2, thereby achieving synchronous movement of the fabric and the conveyor belt 2. The fabric tension adjuster is mainly used to control the tension of the fabric, enabling precise control of the fabric tension. This helps ensure the stability and continuity of the fabric during processing, improving product quality. It includes a tension adjustment frame 23, a tension sensor, an adjusting roller 24, and a drive cylinder 25. The tension adjustment frame 23 is rotatably connected to the frame 1. The output end of the drive cylinder 25 is connected to one side of the tension adjustment frame 23. The up-and-down movement of the output end of the drive cylinder 25 drives the tension adjustment frame 23 to rotate. The adjusting roller 24 is mounted on the tension adjustment frame 23. As the tension adjustment frame 23 rotates, the adjusting roller 24 moves up and down to control the fabric tension. The tension sensor monitors the fabric tension in real time and adjusts it via the drive cylinder 25, achieving precise control of the fabric tension.

[0038] This utility model's multi-functional fabric feeding, sizing, and lint-removing machine uses a rotary screen 9 sizing mechanism to press and sizing the fabric. Compared to the existing sizing tank immersion sizing method, the rotary screen 9 sizing mechanism only sizes one side of the fabric, saving sizing and eliminating the need for additional drying equipment during the sizing and printing process. Furthermore, the sizing is uniform. The continuous sizing rotary screen 9 sizing mechanism is connected to the intermittent inkjet printing mechanism via a fabric lifting synchronous roller and a fabric tension adjuster. This allows the continuously sizing and output fabric to be directly transported for inkjet printing, thus achieving continuous sizing and printing, simplifying the structure, and improving production efficiency.

[0039] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A multi-functional fabric feeding, sizing, and lint-removing machine, comprising a frame (1), a fabric feeding mechanism, a sizing mechanism, a conveyor belt mechanism, and a fabric output mechanism, characterized in that: The conveyor belt mechanism includes a conveyor belt (2) for conveying fabric, a cleaning device for cleaning the conveyor belt (2) is provided on the frame (1), and a penetrating pressure roller (8) located behind the sizing mechanism and used to provide secondary pressure to the sized fabric surface is provided on the frame (1). The penetrating pressure roller (8) is adjustable up and down. The sizing mechanism is a rotary screen sizing mechanism or a gravure screen sizing mechanism, and several sets of the rotary screen sizing mechanism or gravure screen sizing mechanism can be set. When the sizing mechanism is a rotary screen sizing mechanism, the... The sizing mechanism includes a circular screen (9) and an iron rod (10) located inside the circular screen (9). The frame (1) is provided with an adjustable magnetic platform (11) for attracting the iron rod (10). The cleaning device includes a frame (3) and a rinsing assembly, a drying assembly, and a scraper assembly located on the frame (3) and arranged in sequence. The rinsing assembly is used to rinse the conveyor belt (2), the drying assembly is used to wipe the conveyor belt (2), and the scraper assembly is used to scrape off the conveyor belt. The position of the cleaning device in the horizontal direction is adjustable.

2. The multi-functional machine for feeding, sizing, and attaching lint according to claim 1, characterized in that: The rinsing assembly includes a horizontally placed water pipe (4) and several nozzles arranged on the water pipe (4) and facing the conveyor belt (2).

3. The multi-functional machine for feeding, sizing, and attaching lint according to claim 1, characterized in that: The drying assembly includes a support plate (5) fixedly connected to the frame (3) and a wiping block (6) fixedly connected to the support plate (5) and abutting the conveyor belt (2).

4. The multi-functional machine for feeding, sizing, and attaching lint according to claim 1, characterized in that: The scraper (7) assembly includes a scraper (7) that abuts against the conveyor belt (2).

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