Hydraulic tail brush grease filling mechanism

Abstract

The utility model discloses a hydraulic tail brush grease filling mechanism which comprises a material storage barrel, a conveying disc capable of vertically moving along the inner wall of the material storage barrel and a support detachably installed on the top of the conveying disc, a linear moving assembly is fixedly installed on the outer wall of the material storage barrel, and the linear moving assembly drives the conveying disc to vertically move through the support. Grease is conveyed to the tail brush of the shield tunneling machine, the support is fixedly installed on the conveying disc, inserting grooves are formed in the two sides of the support, inserting blocks are fixedly connected to the top of the conveying disc, when the conveying disc is installed, the inserting blocks are inserted into the inserting grooves, and the inserting blocks and the inserting grooves are locked through bolts. According to the grease conveying device, the conveying disc and the support are detachably installed, when grease needs to be added into the storage barrel, the conveying disc needs to be moved to the highest position of the storage barrel firstly, then the bolts are unscrewed, the inserting blocks are moved out of the inserting grooves, the conveying disc is detached, at the moment, the space above the storage barrel is enlarged, and grease adding is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of shield machine tail brush technology, specifically a hydraulic tail brush grease filling mechanism. Background Technology

[0002] The tail brush of a tunnel boring machine (TBM) is an important component used to clean and lubricate the tunnel walls during the tunneling process. Normally, grease is added to the tail brush by a push pump, which draws grease from a storage container or lubrication system and delivers it to the parts that need lubrication.

[0003] However, in the existing technology, the conveyor plate is fixedly connected to the entire system and cannot be disassembled. This makes it difficult to add grease to the inside of the storage cylinder after the conveying work is completed, as the operating space is small and it is not easy to clean the residual grease. Therefore, there is an urgent need for a change. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a hydraulic tail brush grease filling mechanism, which solves the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a hydraulic tail brush grease filling mechanism, including a storage cylinder, a conveying disc that can move vertically along the inner wall of the storage cylinder, and a bracket that can be detachably installed on the top of the conveying disc. A linear moving component is fixedly installed on the outer wall of the storage cylinder. The linear moving component drives the conveying disc to move vertically through the bracket to deliver grease to the tail brush of the tunnel boring machine.

[0008] The bracket is fixedly installed on the conveyor tray. Slots are provided on both sides of the bracket. A plug is fixedly connected to the top of the conveyor tray. When the conveyor tray is installed, the plug is inserted into the slot and locked to the slot by bolts.

[0009] Preferably, the linear motion assembly includes two support rods fixed to the side wall of the storage cylinder, a top plate fixed to the top of the support rods, and a power element disposed on the top plate.

[0010] Preferably, the power element includes a motor fixed to the top of the top plate and a lead screw fixed to the output end of the motor. A nut strip is threaded onto the lead screw. The upper end of the bracket is fixedly connected to the nut strip. A guide groove is provided on the side wall of the support rod. Both ends of the nut strip are slidably disposed in the guide groove provided on the side wall of the support rod.

[0011] Preferably, an infrared transmitter is fixedly connected to the bottom of the nut strip, an infrared receiver is embedded in the support rod, and a controller and a sound alarm are fixedly installed on the support rod. The infrared receiver and the sound alarm are both electrically connected to the controller.

[0012] Preferably, a discharge pipe is fixedly connected to the side wall of the storage cylinder for discharging grease from the storage cylinder, and the discharge pipe is located near the bottom edge of the storage cylinder.

[0013] (III) Beneficial Effects

[0014] This utility model provides a hydraulic tail brush grease filling mechanism, which has the following beneficial effects:

[0015] 1. In this utility model, the conveyor plate and the bracket are installed in a detachable manner. When it is necessary to add grease to the inside of the storage cylinder, the conveyor plate is first moved to the highest point of the storage cylinder, and then the bolts are loosened and the insert is moved out of the slot to disassemble the conveyor plate. At this time, the space above the storage cylinder is increased, which makes it convenient to add grease and also allows for the cleaning of dried residual grease.

[0016] 2. In this utility model, the motor drives the lead screw to rotate, and the lead screw drives the nut bar to descend. When the infrared transmitter at the bottom of the nut bar moves to the infrared receiver, the infrared light emitted by the infrared transmitter is received by the infrared receiver. The infrared receiver transmits the signal to the controller, and the controller transmits the signal to the sound alarm. The sound alarm sounds to remind the staff. At this time, the grease inside the storage cylinder is consumed and needs to be added. Attached Figure Description

[0017] Figure 1 This is a right-side perspective view of a hydraulic tail brush grease filling mechanism proposed in this utility model.

[0018] Figure 2 for Figure 1 Enlarged structural diagram at point A;

[0019] Figure 3 This is a left-side perspective view of a hydraulic tail brush grease filling mechanism proposed in this utility model.

[0020] Figure 4 for Figure 3 Enlarged structural diagram at point B;

[0021] Figure 5 This is a structural diagram of the support frame for a hydraulic tail brush grease filling mechanism proposed in this utility model.

[0022] In the diagram: 1. Storage cylinder; 2. Support rod; 201. Guide groove; 3. Top plate; 4. Motor; 5. Lead screw; 6. Nut strip; 7. Bracket; 701. Slot; 8. Conveyor plate; 9. Insert block; 10. Bolt; 11. Infrared transmitter; 12. Infrared receiver; 13. Controller; 14. Sound alarm; 15. Discharge pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a hydraulic tail brush grease filling mechanism, including a storage cylinder 1, a conveying disc 8 that can move vertically along the inner wall of the storage cylinder 1, and a bracket 7 that can be detachably installed on the top of the conveying disc 8. A linear moving component is fixedly installed on the outer wall of the storage cylinder 1. The linear moving component drives the conveying disc 8 to move vertically through the bracket 7 to deliver grease to the tail brush of the tunnel boring machine.

[0025] The bracket 7 is fixedly installed on the conveyor plate 8. Slots 701 are provided on both sides of the bracket 7. A plug 9 is fixedly connected to the top of the conveyor plate 8. When the conveyor plate 8 is installed, the plug 9 is inserted into the slot 701, and the plug 9 and the slot 701 are locked together by bolts 10.

[0026] The conveyor plate 8 and the bracket 7 are installed in a detachable manner. When it is necessary to add grease to the inside of the storage cylinder 1, the conveyor plate 8 should first be moved to the highest point of the storage cylinder 1, and then the bolt 10 should be loosened to remove the insert 9 from the slot 701 to disassemble the conveyor plate 8. At this time, the space above the storage cylinder 1 is increased, which makes it easier to add grease and also allows for the cleaning of dried residual grease.

[0027] Specifically, the linear motion assembly includes two support rods 2 fixed to the side wall of the storage cylinder 1, a top plate 3 fixed to the top of the support rods 2, and a power element set on the top plate 3.

[0028] The power components include a motor 4 fixed to the top of the top plate 3, a lead screw 5 fixed to the output end of the motor 4, a nut strip 6 threaded onto the lead screw 5, the upper end of the bracket 7 being fixedly connected to the nut strip 6, a guide groove 201 being provided on the side wall of the support rod 2, and both ends of the nut strip 6 being slidably disposed in the guide groove 201 provided on the side wall of the support rod 2.

[0029] When conveying grease, motor 4 is started first, which drives screw 5 to rotate. Screw 5 drives nut bar 6 to descend. Nut bar 6 drives conveyor disc 8 to descend through bracket 7, so that conveyor disc 8 pushes the grease inside storage cylinder 1, so that the grease covers the tail brush. The tail brush cleans and lubricates the tunnel wall. Adding grease can reduce friction, reduce wear of parts, and extend the service life of the sealing system. Appropriate grease can improve the sealing performance of the sealing system, fill sealing gaps, prevent mud or water from leaking out from the gaps in the sealing system, and maintain the sealing effect of the tunnel boring machine.

[0030] In addition, an infrared transmitter 11 is fixedly connected to the bottom of the nut strip 6, an infrared receiver 12 is embedded on the support rod 2, and a controller 13 and a sound alarm 14 are fixedly installed on the support rod 2. The infrared receiver 12 and the sound alarm 14 are both electrically connected to the controller 13. The electrical connection method here is existing technology. The sound alarm 14 can be of model YS-01H.

[0031] Motor 4 drives lead screw 5 to rotate, and lead screw 5 drives nut bar 6 to descend. When the infrared transmitter 11 at the bottom of nut bar 6 moves to infrared receiver 12, the infrared light emitted by infrared transmitter 11 is received by infrared receiver 12. Infrared receiver 12 sends the signal to controller 13, controller 13 transmits the signal to sound alarm 14, sound alarm 14 sounds to remind the staff. At this time, the grease in storage cylinder 1 is consumed and needs to be added; at this time, controller 13 will also control motor 4 to stop.

[0032] A discharge pipe 15 is fixedly connected to the side wall of the storage cylinder 1 for discharging grease from the storage cylinder 1. The discharge pipe 15 is located near the bottom edge of the storage cylinder 1.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hydraulic tail brush grease filling mechanism, characterized in that: It includes a storage cylinder (1), a conveying disc (8) that can move vertically along the inner wall of the storage cylinder (1), and a bracket (7) that can be detachably installed on the top of the conveying disc (8). A linear moving component is fixedly installed on the outer wall of the storage cylinder (1). The linear moving component drives the conveying disc (8) to move vertically through the bracket (7) to deliver grease to the tail brush of the tunnel boring machine. The bracket (7) is fixedly installed on the conveyor plate (8). The bracket (7) has slots (701) on both sides. The top of the conveyor plate (8) is fixedly connected to the plug (9). When the conveyor plate (8) is installed, the plug (9) is inserted into the slot (701), and the plug (9) and the slot (701) are locked together by bolts (10).

2. The hydraulic tail brush grease filling mechanism according to claim 1, characterized in that: The linear motion assembly includes two support rods (2) fixed to the side wall of the storage cylinder (1), a top plate (3) fixed to the top of the support rods (2), and a power element set on the top plate (3).

3. The hydraulic tail brush grease filling mechanism according to claim 2, characterized in that: The power element includes a motor (4) fixed to the top of the top plate (3) and a lead screw (5) fixed to the output end of the motor (4). A nut strip (6) is threaded onto the lead screw (5). The upper end of the bracket (7) is fixedly connected to the nut strip (6). A guide groove (201) is provided on the side wall of the support rod (2). Both ends of the nut strip (6) are slidably disposed in the guide groove (201) provided on the side wall of the support rod (2).

4. The hydraulic tail brush grease filling mechanism according to claim 3, characterized in that: An infrared transmitter (11) is fixedly connected to the bottom of the nut strip (6), an infrared receiver (12) is embedded on the support rod (2), and a controller (13) and a sound alarm (14) are fixedly installed on the support rod (2). The infrared receiver (12) and the sound alarm (14) are both electrically connected to the controller (13).

5. The hydraulic tail brush grease filling mechanism according to claim 1, characterized in that: A discharge pipe (15) is fixedly connected to the side wall of the storage cylinder (1) for discharging grease from the storage cylinder (1). The discharge pipe (15) is located near the bottom edge of the storage cylinder (1).

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