Detection device for aluminum veneer production

Abstract

The utility model relates to a detection device for aluminum veneer production, which comprises a transmission mechanism, the top of the transmission mechanism is fixedly connected with a protective cover, a detection mechanism is arranged in the protective cover, the bottom of the protective cover is fixedly connected with a blanking mechanism, and the detection mechanism comprises an electric push rod fixedly connected to the top of the protective cover. The bottom of the electric push rod is fixedly connected with a shell, the bottom of the shell is fixedly connected with a spring, the bottom of the shell is provided with a connecting frame, the connecting frame is internally and rotatably connected with a detection roller, the top of the connecting frame is provided with a sensor, the shell is internally provided with a limiting groove, the two ends of the connecting frame are slidably connected into the shell through the limiting groove, and the top of the connecting frame is fixedly connected with the spring. According to the detection device for aluminum veneer production, the detection roller is driven by the electric push rod to carry out contact type detection on an aluminum veneer, and the surface defect or size deviation of the aluminum veneer can be quickly and accurately identified in combination with real-time feedback data of the sensor, so that the detection efficiency and accuracy are greatly improved, and personal errors are reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum single-panel technology, specifically to a testing device for aluminum single-panel production. Background Technology

[0002] In the aluminum composite panel manufacturing industry, product quality control is a crucial step. As a material widely used in building curtain walls and interior decoration, aluminum composite panels must meet stringent standards in terms of surface flatness, dimensional accuracy, and physical properties. Traditional aluminum composite panel testing methods rely heavily on manual visual inspection or simple mechanical measuring tools. These methods are not only inefficient but also susceptible to human error, leading to inaccurate and inconsistent results. Furthermore, with the expansion of production scale and the increase in automation, traditional testing methods can no longer meet the demands of modern aluminum composite panel production for efficient and accurate testing. Therefore, a testing device for aluminum composite panel production is proposed to address these issues. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a testing device for aluminum single-panel production, which has the advantages of high testing efficiency and strong practicality, and solves the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a testing device for aluminum single-panel production, comprising a transmission mechanism, a protective cover fixedly connected to the top of the transmission mechanism, a testing mechanism disposed inside the protective cover, and a feeding mechanism fixedly connected to the bottom of the protective cover.

[0005] Furthermore, the detection mechanism includes an electric push rod fixedly connected to the top of the protective cover, a housing fixedly connected to the bottom of the electric push rod, a spring fixedly connected to the bottom of the housing, a connecting frame provided at the bottom of the housing, a detection roller rotatably connected inside the connecting frame, and a sensor provided at the top of the connecting frame.

[0006] Furthermore, a limiting groove is provided inside the outer shell, and the two ends of the connecting frame are slidably connected to the inside of the outer shell by the limiting groove, and the top is fixedly connected to the spring.

[0007] Furthermore, the transmission mechanism is a belt conveyor.

[0008] Furthermore, the feeding mechanism includes a mounting plate fixedly connected to the bottom of the protective cover, a linear module fixedly connected to one end of the mounting plate, a push plate fixedly connected to the bottom of the linear module, and a collection box provided at one end of the transmission mechanism.

[0009] Furthermore, a feeding plate is fixedly connected to one end of the transmission mechanism and is in an inclined state, and a support plate is fixedly connected to the other end of the transmission mechanism, with the collection box located on top of the support plate.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] 1. This testing device for aluminum single-panel production uses an electric push rod to drive the testing roller to perform contact testing on the aluminum single-panel. Combined with real-time feedback data from sensors, it can quickly and accurately identify defects or dimensional deviations on the surface of the aluminum single-panel, greatly improving testing efficiency and accuracy and reducing human error.

[0012] 2. This testing device for aluminum single-panel production uses a linear module-driven pusher mechanism to automatically unload and collect unqualified aluminum single-panels after testing, further improving the automation level of the production line. The inclined unloading plate and support plate design ensures that the aluminum single-panels can fall into the collection box smoothly and accurately, reducing the labor intensity of manual handling. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0015] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 4 This is a schematic diagram of the testing mechanism of this utility model.

[0017] In the diagram: 1. Conveying mechanism, 2. Protective cover, 3. Unloading mechanism, 301. Support plate, 302. Collection box, 303. Unloading plate, 304. Mounting plate, 305. Linear module, 4. Detection mechanism, 401. Electric push rod, 402. Housing, 403. Spring, 404. Connecting frame, 405. Detection roller, 406. Sensor, 407. Limiting groove. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4This embodiment provides a testing device for aluminum single-panel production, including a transmission mechanism 1, which is a belt conveyor. A protective cover 2 is fixedly connected to the top of the transmission mechanism 1, a testing mechanism 4 is disposed inside the protective cover 2, and a feeding mechanism 3 is fixedly connected to the bottom of the protective cover 2.

[0020] The detection mechanism 4 includes an electric push rod 401 fixedly connected to the top of the protective cover 2. A housing 402 is fixedly connected to the bottom of the electric push rod 401. A spring 403 is fixedly connected to the bottom of the housing 402. A connecting frame 404 is provided at the bottom of the housing 402. A detection roller 405 is rotatably connected inside the connecting frame 404. A sensor 406 is provided at the top of the connecting frame 404. A limiting groove 407 is provided inside the housing 402. The two ends of the connecting frame 404 are slidably connected to the inside of the housing 402 by the limiting groove 407, and the top is fixedly connected to the spring 403. The spring 403 can reset the connecting frame 404.

[0021] The electric push rod 401 is activated to drive the detection roller 405 to move up and down, and adjust it to the height of the aluminum panel to be inspected. The aluminum panel to be inspected is placed on the belt conveyor for transmission. When the aluminum panel is transmitted to the detection mechanism 4, the detection roller 405 can detect the flatness of the aluminum panel. When the aluminum panel is detected to be unqualified, the sensor 406 will be triggered, and then the material will be unloaded by the unloading mechanism 3.

[0022] A contact sensor is a sensor that can detect changes in physical contact or pressure between objects. In aluminum panel production inspection equipment, its main function is to monitor the contact state between the inspection roller and the aluminum panel in real time. Its working principle is usually based on changes in physical quantities such as pressure, displacement, or deformation, converting the contact signal into an electrical signal output for further processing and analysis by the control system. How it is installed or connected and debugged with other display and inspection equipment is existing technology and does not need to be elaborated further.

[0023] Secondly, the unloading mechanism 3 includes a mounting plate 304 fixedly connected to the bottom of the protective cover 2. A linear module 305 is fixedly connected to one end of the mounting plate 304, and a push plate 306 is fixedly connected to the bottom of the linear module 305. A collection box 302 is provided at one end of the transmission mechanism 1. An unloading plate 303 is fixedly connected to one end of the transmission mechanism 1 and is in an inclined state. A support plate 301 is fixedly connected to one end of the transmission mechanism 1, and the collection box 302 is located on top of the support plate 301.

[0024] The unloading mechanism 3 uses a linear module 305 to drive the push plate, which realizes the automatic unloading and collection of unqualified aluminum panels after inspection, further improving the automation level of the production line. The inclined unloading plate 303 and support plate design ensure that the aluminum panels can fall into the collection box 302 smoothly and accurately, reducing the labor intensity of manual handling.

[0025] The working principle of the above embodiments is as follows:

[0026] (1) The testing device for aluminum single panel production drives the testing roller 405 to perform contact testing on the aluminum single panel through the electric push rod 401. Combined with the real-time feedback data from the sensor 406, it can quickly and accurately identify defects or dimensional deviations on the surface of the aluminum single panel, greatly improving the testing efficiency and accuracy and reducing human error.

[0027] (2) The testing device for aluminum single panel production uses a linear module 305 to drive the push plate in the feeding mechanism 3, which realizes automatic feeding and collection of unqualified aluminum single panels after testing, further improving the automation level of the production line. The inclined feeding plate 303 and support plate design ensure that the aluminum single panels can fall into the collection box 302 smoothly and accurately, reducing the labor intensity of manual handling.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A testing device for aluminum single-panel production, comprising a transmission mechanism (1), characterized in that: The top of the transmission mechanism (1) is fixedly connected to a protective cover (2), the inside of the protective cover (2) is provided with a detection mechanism (4), and the bottom of the protective cover (2) is fixedly connected to a feeding mechanism (3). The detection mechanism (4) includes an electric push rod (401) fixedly connected to the top of the protective cover (2), a housing (402) fixedly connected to the bottom of the electric push rod (401), a spring (403) fixedly connected to the bottom of the housing (402), a connecting frame (404) provided at the bottom of the housing (402), a detection roller (405) rotatably connected inside the connecting frame (404), and a sensor (406) provided at the top of the connecting frame (404).

2. The testing device for aluminum single-panel production according to claim 1, characterized in that: The housing (402) has a limiting groove (407) inside. The two ends of the connecting frame (404) are slidably connected to the housing (402) through the limiting groove (407), and the top is fixedly connected to the spring (403).

3. The testing device for aluminum single-panel production according to claim 1, characterized in that: The transmission mechanism (1) is a belt conveyor.

4. The testing device for aluminum single-panel production according to claim 1, characterized in that: The feeding mechanism (3) includes a mounting plate (304) fixedly connected to the bottom of the protective cover (2). A linear module (305) is fixedly connected to one end of the mounting plate (304). A push plate (306) is fixedly connected to the bottom of the linear module (305). A collection box (302) is provided at one end of the transmission mechanism (1).

5. The testing device for aluminum single-panel production according to claim 4, characterized in that: The conveying mechanism (1) is fixedly connected to a feeding plate (303) at one end and is in an inclined state. The conveying mechanism (1) is fixedly connected to a support plate (301) at one end, and the collection box (302) is located on top of the support plate (301).

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