Crystallizer offline testing device for aluminum alloy casting

Abstract

The utility model discloses an off-line testing device for a crystallizer for aluminum alloy casting, which comprises a water tank, a water pump and a circulating pipeline, a drain pipe orifice is arranged at the bottom of the water tank, a valve is arranged on the drain pipe orifice, a displacement cross rod is connected above the water tank in a sliding manner, and the circulating pipeline is arranged on the periphery of the outside of the water tank. The circulating pipeline is connected with the water tank through a first connecting pipe, a flow valve water pump is arranged on the first connecting pipe, at least three branch pipe openings are formed in the circulating pipeline, and the end of each branch pipe opening is connected with a connecting hose. The crystallizer cooling water system is comprehensively detected by simulating actual working conditions, production interruption caused by cooling water leakage, blockage or uneven cooling is effectively avoided, equipment faults and defective rate are reduced, production efficiency and casting quality are improved, maintenance and resource waste cost is reduced, and the crystallizer cooling water system detection device is convenient to use, simple to operate and easy to popularize.

Description

Technical Field

[0001] This utility model relates to a testing device, and more particularly to an offline testing device for a crystallizer used in aluminum alloy casting, belonging to the field of equipment testing technology. Background Technology

[0002] In aluminum alloy casting, the crystallizer is a critical piece of equipment, and the performance of its cooling water system directly affects the quality of the castings and production efficiency. The main function of the crystallizer is to rapidly cool the liquid aluminum alloy through the circulation of cooling water, forming a strong outer shell within the crystallizer to ensure the shape and dimensional accuracy of the castings. Therefore, the stability and reliability of the crystallizer's cooling water system are fundamental to the stability of casting process parameters. However, in actual production, the following problems may occur with the crystallizer's cooling water system:

[0003] ① Cooling water leakage: Poor sealing of the cooling water channel of the crystallizer, or wear and corrosion after long-term use, may lead to cooling water leakage; this will not only waste water resources, but may also cause safety accidents, or even lead to casting quality defects.

[0004] ② Cooling water channel blockage: During the circulation process, the cooling water may carry impurities or cause scale buildup due to water quality issues, thus blocking the cooling water channels. This will affect the flow rate and velocity of the cooling water, resulting in uneven cooling, which in turn will affect the cooling effect and quality of the casting. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an offline testing device for crystallizers used in aluminum alloy casting, which can perform comprehensive, accurate and rapid testing of the cooling water system of the crystallizer, so as to ensure the safety and stability of aluminum alloy casting production.

[0006] The technical solution adopted by this utility model to solve the technical problem is as follows:

[0007] An offline testing device for a crystallizer used in aluminum alloy casting includes a water tank, a water pump, and a circulation pipeline. The bottom of the water tank is provided with a drain outlet, and a valve is provided on the drain outlet. A displacement crossbar is slidably connected to the top of the water tank. A circulation pipeline is provided around the outside of the water tank. The circulation pipeline is connected to the water tank through a first connecting pipe. A flow valve and a water pump are provided on the first connecting pipe. The circulation pipeline is provided with at least three branch pipes, and a connecting hose is connected to the end of each branch pipe.

[0008] The top of the water tank is provided with rails on both sides, and two displacement crossbars are slidably connected on the rails. The displacement crossbars are fixedly connected to the rails by tightening bolts. Rollers are provided around the bottom of the water tank.

[0009] The circulation pipes are arranged in a rectangular structure and are fixedly connected to the outer wall of the water tank by connecting rods.

[0010] One end of the first connecting pipe is connected to the inside of the water tank, and the other end of the first connecting pipe is connected to the inside of the circulation pipe.

[0011] A valve is installed on the branch pipe opening.

[0012] The positive and beneficial effects of this utility model are:

[0013] 1. This utility model has two displacement crossbars that are slidably connected on a track at the top of the water tank, which can freely adjust the distance between the two displacement crossbars according to the size of the crystallizer; by setting rollers at the bottom of the water tank, the device can be moved easily and also serve as a transfer device, reducing the burden on the staff, making it convenient to use and easy to operate.

[0014] 2. This utility model can perform comprehensive testing on the cooling water system of the crystallizer, including pressure testing, flow testing, and leakage inspection. By setting flow valves and water pumps, the size and pressure of the water flow can be precisely controlled, ensuring the accuracy and reliability of the test results and reducing downtime caused by equipment failure.

[0015] 3. This utility model uses water pipes to distribute water from the water tank to various branch water pipes via a water pump, which can verify whether the cooling water channels inside the crystallizer are unobstructed and whether the water flow distribution is uniform; it can prevent production interruptions caused by cooling water leakage, blockage or uneven cooling when the crystallizer is put into use, improve the continuous operation time and efficiency of the production line, and ensure the smooth progress of construction. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the circulating pipeline structure;

[0018] Among them: 1-water tank, 2-roller, 3-track, 4-displacement crossbar, 5-tightening bolt, 6-first connecting pipe, 7-flow valve, 8-water pump, 9-circulation pipe, 10-branch pipe port, 11-valve, 12-connecting hose, 13-sewage outlet. Detailed Implementation

[0019] The present invention will be further explained and described below with reference to the accompanying drawings:

[0020] Example, Participation Figures 1-2A line testing device for an aluminum alloy casting crystallizer includes a water tank 1, a water pump 8, and a circulation pipe 9. A drain outlet 13 is provided at the bottom of the water tank 1, and a valve 11 is provided on the drain outlet 13. A displacement crossbar 4 is slidably connected above the water tank 1. A circulation pipe 9 is provided around the outside of the water tank 1. The circulation pipe 9 is connected to the water tank 1 through a first connecting pipe 6. A flow valve 7 and a water pump 8 are provided on the first connecting pipe 6. At least three branch pipes 10 are provided on the circulation pipe 9, and a connecting hose 12 is connected to the end of each branch pipe 10.

[0021] Tracks 3 are provided on both sides of the top of the water tank 1. Two displacement crossbars 4 are slidably connected on the tracks 3. The displacement crossbars 4 are fixedly connected to the tracks 3 by tightening bolts 5. Rollers 2 are provided around the bottom of the water tank 1.

[0022] The circulation pipes 9 are arranged in a rectangular structure and are fixedly connected to the outer wall of the water tank 1 by connecting rods.

[0023] One end of the first connecting pipe 6 is connected to the inside of the water tank 1, and the other end of the first connecting pipe 6 is connected to the inside of the circulation pipe 9.

[0024] A valve 11 is installed on the branch pipe 10.

[0025] In the above description, the end of the connecting hose is provided with a connection port for connecting to the cooling water inlet of the crystallizer.

[0026] In the above description, the circulation pipes are arranged in a rectangular shape and are installed outside the water tank via connecting rods, with the circulation pipes located at the bottom of the water tank.

[0027] In the above description, the displacement crossbar is provided with a tightening bolt on the outside for fixing the displacement crossbar.

[0028] Working principle:

[0029] Adjust the distance between the two displacement crossbars according to the size of the crystallizer and fix them with the tightening bolts on the outside of the displacement crossbars; then place the crystallizer on the two displacement crossbars and fill the water tank with water; use the connecting hose to test the cooling water channel of the crystallizer, judge the smoothness of the water channel according to the water flow, and at the same time, observe whether there is any water leakage at the interface of the cooling water channel of the crystallizer and the entire cooling water circulation system, and promptly find and repair potential leaks to prevent cooling water leakage from affecting production.

[0030] This invention conducts a comprehensive test on the cooling water system of the crystallizer by simulating actual working conditions, effectively avoiding production interruptions caused by cooling water leakage, blockage, or uneven cooling, reducing equipment failures and defect rates, thereby improving production efficiency and casting quality, reducing maintenance and resource waste costs, and is convenient to use, simple to operate, and easy to promote.

Claims

1. An offline testing device for a crystallizer used in aluminum alloy casting, comprising a water tank (1), a water pump (8), and a circulation pipeline (9), characterized in that: The bottom of the water tank (1) is provided with a drain pipe (13), and a valve (11) is provided on the drain pipe (13). A displacement crossbar (4) is slidably connected above the water tank (1). A circulation pipe (9) is provided around the outside of the water tank (1). The circulation pipe (9) is connected to the water tank (1) through a first connecting pipe (6). A flow valve (7) and a water pump (8) are provided on the first connecting pipe (6). At least three branch pipe ports (10) are provided on the circulation pipe (9), and a connecting hose (12) is connected to the end of each branch pipe port (10).

2. The offline testing device for a crystallizer used in aluminum alloy casting according to claim 1, characterized in that: The top of the water tank (1) is provided with rails (3) on both sides. Two displacement crossbars (4) are slidably connected on the rails (3). The displacement crossbars (4) are fixedly connected to the rails (3) by tightening bolts (5). Rollers (2) are provided around the bottom of the water tank (1).

3. The offline testing device for a crystallizer used in aluminum alloy casting according to claim 1, characterized in that: The circulation pipe (9) is arranged in a rectangular structure and is fixedly connected to the outer wall of the water tank (1) by a connecting rod.

4. The offline testing device for a crystallizer used in aluminum alloy casting according to claim 1, characterized in that: One end of the first connecting pipe (6) is connected to the inside of the water tank (1), and the other end of the first connecting pipe (6) is connected to the inside of the circulation pipe (9).

5. The offline testing device for a crystallizer used in aluminum alloy casting according to claim 1, characterized in that: A valve (11) is provided on the branch pipe port (10).

Images