Battery discharge device
By using a coolant cavity and a nickel-chromium alloy wire heating resistor in the battery discharge device, the problems of long discharge time and high cost of traditional batteries are solved, achieving fast, safe and environmentally friendly battery discharge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BYD CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional battery discharge methods are time-consuming, costly, and prone to battery corrosion, and also pose a risk of hazardous wastewater treatment.
A battery discharge device with a coolant cavity inside the support platform is used. The battery electrodes are connected by heating resistors and conductive components, and nickel-chromium alloy wire is used as the heating material to achieve rapid cooling and current stabilization.
It enables rapid battery discharge, reduces manufacturing costs, improves safety and resource utilization, and reduces environmental pollution.
Smart Images

Figure CN224204144U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, specifically to a battery discharge device. Background Technology
[0002] With the development of energy technology, battery recycling has become important, but some traditional discharge methods have many problems. Some discharge methods use conductive balls to contact used lithium batteries for discharge, which is time-consuming, expensive, and difficult to transport. Other discharge methods use salt water immersion discharge, which also takes a long time and is prone to battery corrosion, causing the casing to crack and the internal electrolyte to leak, resulting in hazardous wastewater treatment problems and increasing treatment costs.
[0003] Therefore, a new battery discharge device is urgently needed. Utility Model Content
[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a battery discharge device that has high discharge efficiency, simple structure, and low manufacturing cost.
[0005] The battery discharge device according to an embodiment of the present invention includes: a support platform and a discharge assembly. The support platform has a cavity for holding coolant and a battery placement area for placing a battery. The discharge assembly includes: a heating resistor and two conductive elements connected to the heating resistor. The heating resistor is located in the cavity, and the two conductive elements are used to connect the two electrodes of the battery.
[0006] According to the battery discharge device of this utility model embodiment, by providing a cavity for holding coolant, continuous cooling of the heating resistor is achieved, preventing overheating and improving heat dissipation efficiency. At the same time, this battery discharge device has a simple structure and low manufacturing cost.
[0007] According to some optional embodiments of the battery discharge device of the present invention, the support platform includes: a housing, the cavity being formed inside the housing; and a tray connected to the housing, the tray having a battery placement area.
[0008] In some alternative embodiments, the top of the housing is provided with an opening, and the trays are in at least one set, each set of trays including two and located on opposite sides of the opening to place the battery across the opening.
[0009] In some alternative embodiments, the support platform further includes rollers disposed at the bottom of the housing.
[0010] Furthermore, a drain outlet is provided at the bottom of the box.
[0011] Alternatively, the support platform may further include support feet located at the bottom of the housing.
[0012] Specifically, the tray includes: a base block and two card plates disposed on the base block, the two card plates being spaced apart, defining the battery placement area above the base block and between the two card plates.
[0013] According to some optional embodiments, the conductive element includes a discharge clamp and a wire, the discharge clamp being used to clamp onto the electrodes of the battery, and one end of the wire being connected to the discharge clamp and the other end being connected to the heating resistor.
[0014] In some alternative embodiments, the heating resistor is a columnar body formed by strands of multiple conductive wires.
[0015] The battery discharge device according to some optional embodiments of the present invention further includes: a series assembly for connecting two batteries in series.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of the battery discharge device in some embodiments of the present invention;
[0019] Figure 2 This is a side view of the battery discharge device in some embodiments of the present invention.
[0020] Figure label:
[0021] Battery discharge device 100
[0022] Support platform 10, housing 11, cavity 112, housing opening 113, drain outlet 114, through hole 115, tray 13, battery placement area 130, base block 131, pallet 132, rollers 15, support feet 17.
[0023] Discharge assembly 20, heating resistor 22, conductive component 24, discharge clamp 241, wire 242. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0025] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The following is for reference. Figure 1 A battery discharge device 100 according to an embodiment of the present invention is described.
[0028] This battery discharge device 100 is used for rapid battery discharge.
[0029] The battery discharge device 100 includes a support platform 10 and a discharge assembly 20. The support platform 10 has a cavity 112 for holding coolant. The coolant helps to cool the battery during discharge and prevents overheating.
[0030] A cavity 112 is provided on the battery discharge device 100 to hold coolant, which continuously cools the discharge process, improves heat dissipation efficiency, and helps to shorten the battery discharge time.
[0031] The support platform 10 is provided with a battery placement area 130 for placing batteries. The battery placement area 130 is used to fix the batteries, ensuring their stability during the discharge process and preventing the discharge efficiency from being affected by shaking or poor contact during the discharge process.
[0032] The discharge assembly 20 includes a heating resistor 22 and two conductive parts 24 connected to the heating resistor 22. The heating resistor 22 is located inside the cavity 112, and the two conductive parts 24 are used to connect the two electrodes of the battery.
[0033] Here, the heating resistor 22 is located inside the cavity 112 of the support platform 10 and is surrounded by coolant to continuously dissipate heat when the battery is discharging.
[0034] The two conductive parts 24 are used to connect to the positive and negative electrodes of the battery to ensure that current can pass through.
[0035] Specifically, when the battery begins to release heat, current flows through the conductive element 24 into the heating resistor 22. At this time, the heating resistor 22 generates heat, and the surrounding coolant cools the heating resistor 22 in a timely manner, maintaining the operational stability of the battery discharge device 100.
[0036] Optionally, the heating resistor 22 comprises a nickel-chromium alloy wire.
[0037] First, nickel-chromium alloys have stable resistivity, maintaining a relatively constant resistivity even under temperature variations. This characteristic helps ensure stable current during discharge, improving the safety and efficiency of the entire discharge process.
[0038] Secondly, using nickel-chromium alloy wire as the heating element allows for the use of waste materials from lithium battery production, promoting resource recycling, reducing environmental pollution, and helping to lower production costs, thus achieving green and environmentally friendly practices.
[0039] According to some alternative embodiments of the battery discharge device 100, the support platform 10 includes a housing 11 and a tray 13, with a cavity 112 formed within the housing 11. The tray 13 is connected to the housing 11 and has a battery placement area 130 on it.
[0040] It is worth mentioning that the housing 11 and tray 13 can be made from waste materials generated during the lithium battery production process, achieving resource recycling. This helps reduce the cost of manufacturing new components and also improves the resource recycling rate, reduces environmental impact, and achieves green environmental protection.
[0041] Alternatively, both the housing 11 and the tray 13 may be made of insulating material.
[0042] In some alternative embodiments, the top of the housing 11 is provided with a housing opening 113, and the trays 13 are at least one set, each set of trays 13 including two and located on opposite sides of the housing opening 113, so as to place the battery across the housing opening 113.
[0043] This arrangement creates a vertically layered structure of housing 11-tray 13-battery, placing the battery on the upper layer of the battery discharge device 100 for easy placement and retrieval, thus improving operational efficiency and safety. Placing housing 11 on the lower layer of the battery discharge device 100 optimizes the heat dissipation path.
[0044] In some further alternative embodiments of the battery discharge device 100, the support platform 10 also includes: rollers 15 disposed at the bottom of the housing 11.
[0045] The presence of rollers 15 allows the battery discharge device 100 to be moved, facilitating flexible adjustment of its position as needed. This improves operational convenience and enhances the device's adaptability.
[0046] Alternatively, the roller 15 may have a locking function. This ensures that the device remains stable during use and that accidental movement will not affect the discharge process, thus improving the safety of the battery discharge device 100.
[0047] In some specific embodiments, the bottom of the housing 11 is provided with a drain port 114. The drain port 114 is used to quickly drain the coolant.
[0048] The drain port 114 is located at the bottom of the housing 11, which allows for easy drainage without affecting the operation of other parts of the battery discharge device 100, thus ensuring the effectiveness of the cooling system.
[0049] According to some optional embodiments, the support platform 10 further includes support feet 17 disposed at the bottom of the housing 11. The support feet 17 are used to support the battery discharge device 100, keeping it stable as a whole, and ensuring that the device will not tilt or shift due to uneven ground or vibration during operation.
[0050] Optionally, the height of the support foot 17 is adjustable. In this way, the support foot 17 can be used in conjunction with the roller 15. When a fixed position is required, the support foot 17 can be raised to stably fix the battery protection device on the ground, enhancing the safety and reliability of operation. When movement is required, the support foot 17 can be lowered to detach from the bottom surface, making the roller 15 the main contact point, thus enabling flexible movement of the device.
[0051] In addition, the height-adjustable support feet 17 can adapt to different ground conditions to improve the applicability of the battery discharge device 100.
[0052] In some alternative embodiments, the tray 13 includes a base block 131 and two card plates 132 disposed on the base block 131, the two card plates 132 being spaced apart and defining a battery placement area 130 above the base block 131 and between the two card plates 132.
[0053] By using two card plates 132 and the block to limit the battery, it can be ensured that the battery is fixed in a designated position during discharge, reducing possible displacement and other issues.
[0054] This design also facilitates battery placement and retrieval. When placing the battery, the operator simply aligns it with the gap between the two clips 132 and pushes it in to complete the positioning. Similarly, when retrieving the battery, simply lift it upwards to quickly remove it. The entire process is simple, quick, and easy to operate.
[0055] Optionally, the conductive element 24 includes a discharge clip 241 and a wire 242, wherein the discharge clip 241 is used to clamp onto the electrodes of the battery to ensure the stability of the electrical connection.
[0056] One end of the wire 242 is connected to the discharge clamp 241, and the other end is connected to the heating resistor 22, thus forming a complete discharge circuit.
[0057] This design results in a simple structure that is easy to assemble and maintain, and also reduces manufacturing costs. Furthermore, this connection method is direct and reliable, reducing the need for complex components and making the overall device more economical and practical.
[0058] According to some optional embodiments of the present invention, the battery discharge device 100 has a heating resistor 22 that is a columnar body formed by multiple strands of conductive wires.
[0059] This configuration increases the conductive cross-sectional area, enhances the current carrying capacity, and ensures stability during high-current discharge.
[0060] Meanwhile, the larger conductive cross-sectional area and columnar structure help heat to be conducted to the coolant more quickly, improving heat dissipation efficiency.
[0061] Alternatively, the heating resistor 22 may be composed of multiple nickel-chromium alloy wires. This results in a low resistance and high heat generation for the heating resistor 22, which is beneficial for discharge.
[0062] More optimally, the battery discharge device 100 also includes a copper conduit for connecting the wire 242 to the heating resistor 22.
[0063] The battery discharge device 100 according to some optional embodiments of the present invention further includes: a series assembly for connecting two batteries in series.
[0064] By connecting them in series, the overall discharge voltage can be increased, allowing for a larger current to flow. Here, the heating resistor 22 should preferably be a resistor with a relatively high resistance value.
[0065] Optionally, the series assembly also includes a connecting wire and electrical clamps at both ends of the connecting wire, which facilitates the series connection between the two batteries and simplifies the operation.
[0066] In some alternative embodiments, a through hole 115 is provided on the side wall of the housing 11. A wire 242 passes through the through hole 115 and is connected to the heating resistor 22.
[0067] The following is for reference. Figure 1 The battery discharge device 100 according to an embodiment of the present invention is described in detail with reference to a specific example. It is to be understood that the following description is merely illustrative and not intended to limit the scope of the invention.
[0068] The battery discharge device 100 includes a support platform 10 and a discharge assembly 20.
[0069] The support platform 10 includes: a housing 11, a tray 13, rollers 15, and support feet 17. The housing 11 has a cavity 112, an opening 113 at the top, a drain outlet 114 at the bottom, and through holes 115 on its side walls. The rollers 15 and support feet 17 are located at the bottom of the housing 11.
[0070] The trays 13 are in at least one set, and each set of trays 13 includes two trays located on opposite sides of the opening 113 to place the batteries across the opening 113.
[0071] The tray 13 includes a base block 131 and two card plates 132 disposed on the base block 131. The two card plates 132 are spaced apart and define a battery placement area 130 above the base block 131 and between the two card plates 132.
[0072] The discharge assembly 20 includes a heating resistor 22 and two conductive parts 24 connected to the heating resistor 22. The heating resistor 22 is located inside the cavity 112, and the two conductive parts 24 are used to connect the two electrodes of the battery.
[0073] The conductive component 24 includes a discharge clip 241 and a wire 242. The discharge clip 241 is used to clamp onto the electrode of the battery. One end of the wire 242 is connected to the discharge clip 241, and the other end passes through the through hole 115 and is connected to the heating resistor 22.
[0074] The heating resistor 22 is a columnar body formed by multiple strands of conductive wire.
[0075] The battery discharge device 100 according to the present invention has advantages such as simple structure, high heat dissipation efficiency, cost saving and simple operation.
[0076] In existing technologies, discharge methods also include physical discharge through a detection cabinet or chemical discharge using salt water immersion. A comparison is provided here with reference to Table 1:
[0077]
[0078] Table 1
[0079] The operation steps of the battery discharge device 100 are described below according to an embodiment:
[0080] Step 1: Fill the cavity 112 of the housing 11 with coolant;
[0081] Step 2: Place the required discarded batteries in the battery placement area 130 on tray 13;
[0082] Step 3: After measuring and recording the battery voltage, clamp the discharge clip 241 to the positive and negative terminals of the battery to discharge it.
[0083] Step 4: After 1 hour, measure the battery voltage. If the battery voltage is <1V, stop discharging and let it stand. Measure the voltage every hour and observe the voltage rebound. According to the data in Table 2 below, when the battery discharge device 100 of this embodiment is used to discharge the battery, the voltage drops rapidly after 1 hour of discharge, indicating that the discharge device can release the battery energy in a short time, achieving the purpose of rapid discharge.
[0084] Initial voltage (V) Voltage (V) after 1 hour of discharge 3.2798 0.1857 3.2803 0.0831 3.2830 0.0436 2.2829 0.0912 3.2734 0.1092 3.2587 0.1348 3.2704 0.0912 3.2981 0.1358 3.2717 0.1327 3.2690 0.0483
[0085] Table 2
[0086] Other configurations of the battery discharge device 100 according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
[0087] In this specification, the terms "embodiment," "example," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0088] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A battery discharge device, characterized in that, include: A support platform, wherein the support platform has a cavity for holding coolant, and a battery placement area is provided on the support platform for placing batteries; A discharge assembly, comprising: a heating resistor and two conductive elements connected to the heating resistor, the heating resistor being located within the cavity, and the two conductive elements being used to connect the two electrodes of the battery.
2. The battery discharge device according to claim 1, characterized in that, The support platform includes: The housing contains the cavity. A tray, which is attached to the housing, has a battery placement area on it.
3. The battery discharge device according to claim 2, characterized in that, The top of the box is provided with a box opening, and the tray is at least one set, with each set of the trays including two and located on opposite sides of the box opening, so as to place the battery across the box opening.
4. The battery discharge device according to claim 2, characterized in that, The support platform also includes rollers located at the bottom of the housing.
5. The battery discharge device according to claim 2, characterized in that, The bottom of the box is equipped with a drain port.
6. The battery discharge device according to claim 2, characterized in that, The support platform also includes support feet located at the bottom of the housing.
7. The battery discharge device according to claim 2, characterized in that, The tray includes: a base block and two card plates disposed on the base block, the two card plates being spaced apart, defining the battery placement area above the base block and between the two card plates.
8. The battery discharge device according to any one of claims 1-7, characterized in that, The conductive component includes a discharge clamp and a wire. The discharge clamp is used to clamp onto the electrodes of the battery, and one end of the wire is connected to the discharge clamp and the other end is connected to the heating resistor.
9. The battery discharge device according to any one of claims 1-7, characterized in that, The heating resistor is a columnar body formed by multiple strands of conductive wire.
10. The battery discharge device according to any one of claims 1-7, characterized in that, Also includes: A series assembly for connecting two of the batteries in series.