Hardware fitting for cross connection of tubular buses
By combining soft copper stranded wire with T-type clamps and horizontal clamps for the busbar, the problems of difficult installation due to height difference and deformation and insulator tilting caused by thermal expansion and contraction of the tubular busbar are solved, achieving a fast and reliable connection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGHAI ELECTRIC POWER DESIGN INST
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-05
AI Technical Summary
Tubular busbars present installation difficulties due to elevation differences, reducing connection reliability. Furthermore, thermal expansion and contraction stress can cause busbar deformation and insulator tilting.
The system uses soft copper stranded wire combined with T-type clamps and horizontal clamps on the main pipe, and connects them through a bolt and nut mechanism to achieve quick connection, reduce connection points, and eliminate thermal expansion and contraction stress.
It achieves fast and reliable tubular busbar connection, reduces heat generation points, and solves problems such as installation difficulties, busbar deformation, and insulator tilting.
Smart Images

Figure CN224204730U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of substation equipment, specifically, it is a fitting for cross-connection of tubular busbars. Background Technology
[0002] At present, new energy projects are developing rapidly, and large-scale new energy projects are equipped with large-scale collection stations. The characteristics of this type of collection station are that the main transformer adopts a double-coil transformer and the low-voltage side of the main transformer has a large capacity, resulting in huge current on the low-voltage side. In order to meet the current carrying requirements, a busbar is usually set on the low-voltage side of the main transformer. Due to the conductor current carrying capacity and site aesthetics, tubular busbars are often used for the busbar.
[0003] There is a situation where the tubular busbars at the low-voltage side outlet of the main transformer are staggered and cross-arranged. The usual solution is to bend the lower-level tubular busbars to the busbars and then connect them with integrated tubular busbar T-connectors. However, due to construction errors and equipment manufacturing errors, the original integrated tubular busbar T-connectors are prone to installation difficulties due to height differences during the installation phase. Furthermore, the following issues can arise when connecting the lower-level tubular busbars with integrated connectors after bending: First, the deformation of the tubular busbars affects the current carrying capacity. Second, the stress released by thermal expansion and contraction of the tubular busbars can be easily transmitted to the higher-level tubular busbars through the integrated tubular busbar T-connectors, leading to deformation of the higher-level tubular busbars. Third, the thermal expansion and contraction of the higher-level tubular busbars can cause the lower-level tubular busbars and support insulators to tilt.
[0004] Traditional solutions consider using four-split steel-cored aluminum stranded wire to replace the bent part of the tubular busbar, but due to the short distance, the steel-cored aluminum stranded wire is prone to strand breakage and has many connection points, which can easily cause overheating. Utility Model Content
[0005] The purpose of this utility model is to provide a hardware for cross-connection of tubular busbars, which solves the problem that during the installation stage of tubular busbar connection, the height difference can easily cause two sets of tubular busbar T-connection hardware to be unable to be installed, and the connection reliability is reduced due to the height difference after long-term use.
[0006] To solve the above problems, the present invention adopts the following technical means:
[0007] A cross-connection fitting for a tubular busbar includes a soft copper stranded wire, with both ends of the soft copper stranded wire connected to a T-type clamp for the busbar and a horizontal clamp for the busbar. The T-type clamp for the busbar is used to connect to a low-profile tubular busbar, and the horizontal clamp for the busbar is used to connect to a high-profile tubular busbar.
[0008] Preferably, the two first clamping plates of the tube T-type clamp are detached and connected by a first bolt and nut mechanism, and the two first clamping plates are detached and connected by six sets of first bolt and nut mechanisms.
[0009] Furthermore, along the axial direction of the T-shaped clamp, three sets of the first bolt and nut mechanisms are symmetrically arranged on both sides of the axis, with the first bolt and nut mechanisms on each side of the axis arranged at equal intervals along the extension direction of the axis.
[0010] Furthermore, the two second clamping plates of the mother pipe horizontal clamp are detached and connected by a second bolt and nut mechanism, and the two second clamping plates are detached and connected by four sets of second bolt and nut mechanisms.
[0011] Furthermore, along the axial direction of the horizontal clamp of the main pipe, two sets of the second bolt and nut mechanisms are symmetrically arranged on both sides of the axis about the axis, and the second bolt and nut mechanisms on each side of the axis are equidistantly arranged along the extension direction of the axis.
[0012] This utility model has the following beneficial effects during use:
[0013] Firstly, it can quickly and easily complete the connection of tubular busbars with staggered vertical arrangements. Secondly, it can reduce the number of tubular busbar connection hardware used, reduce connection points, and reduce heat generation locations. Furthermore, it solves the problem of tubular busbar deformation caused by bending during construction and the problem of installation difficulties caused by height differences in the original integrated tubular busbar connection hardware due to construction errors and equipment manufacturing errors. At the same time, by using soft copper stranded wire combined with tubular busbar T-clamps and tubular busbar horizontal clamps to clamp tubular busbars of different heights, it eliminates the vertical thermal expansion and contraction stress of low-lying tubular busbars and the tilting of low-lying tubular busbars and support insulators caused by thermal expansion and contraction of high-lying tubular busbars. Attached Figure Description
[0014] Figure 1 This is a first-view structural diagram of the present invention.
[0015] Figure 2 This is a schematic diagram of the second-view structure of the present invention.
[0016] Among them, 1-soft copper stranded wire, 2-tube T-type clamp, 3-tube horizontal clamp. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0019] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Please refer to Figure 1 and Figure 2 As shown, a type of cross-connection fitting for tubular busbars includes a soft copper stranded wire 1. The two ends of the soft copper stranded wire 1 are respectively connected to a tubular busbar T-type clamp 2 and a tubular busbar horizontal clamp 3. The tubular busbar T-type clamp 2 is used to connect with a low-profile tubular busbar, and the tubular busbar horizontal clamp 3 is used to connect with a high-profile tubular busbar.
[0024] Specifically, the two first clamping plates of the T-type clamp 2 are detached and connected by a first bolt and nut mechanism, and the two first clamping plates are detached and connected by six sets of the first bolt and nut mechanism.
[0025] Meanwhile, along the axial direction of the T-shaped clamp 2, three sets of the first bolt and nut mechanisms are symmetrically arranged on both sides of the axis about the axis, and the first bolt and nut mechanisms on each side of the axis are equidistantly arranged along the extension direction of the axis.
[0026] As for the horizontal clamp 3 of the main pipe, the two second clamping plates of the horizontal clamp 3 are detached and connected by the second bolt and nut mechanism, and the two second clamping plates are detached and connected by four sets of the second bolt and nut mechanism.
[0027] Furthermore, along the axial direction of the horizontal clamp 3 of the tube, two sets of the second bolt and nut mechanisms are symmetrically arranged on both sides of the axis about the axis, and the second bolt and nut mechanisms on each side of the axis are equidistantly arranged along the extension direction of the axis.
[0028] In this way, by using soft copper stranded wire 1 and a specific combination and connection method of the T-type clamp 2 and the horizontal clamp 3 of the busbar, the connection problem of the vertically staggered and cross-arranged tubular busbars can be completed quickly and conveniently. Furthermore, it can reduce the number of tubular busbar connection hardware used, reduce connection points, and reduce heat-generating locations. It also solves the problem of tubular busbar deformation caused by bending during construction, and the problem of installation difficulties caused by height differences in the original integrated tubular busbar connection hardware due to construction errors and equipment manufacturing errors. Simultaneously, by using soft copper stranded wire 1 combined with the T-type clamp 2 and the horizontal clamp 3 to clamp tubular busbars of different heights, it eliminates the vertical thermal expansion and contraction stress of low-lying tubular busbars and the tilting problem of low-lying tubular busbars and support insulators caused by thermal expansion and contraction of high-lying tubular busbars.
[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A type of fitting for cross-connection of tubular busbars, characterized in that, It includes a soft copper stranded wire (1), and the two ends of the soft copper stranded wire (1) are respectively connected to a tube bus T-type clamp (2) and a tube bus horizontal clamp (3). The tube bus T-type clamp (2) is used to connect with a low-layout tube bus, and the tube bus horizontal clamp (3) is used to connect with a high-layout tube bus.
2. The fitting for cross-connection of tubular busbars according to claim 1, characterized in that, The two first clamping plates of the tube T-type clamp (2) are connected and disassembled by the first bolt and nut mechanism, and the two first clamping plates are connected and disassembled by six sets of the first bolt and nut mechanism.
3. The fitting for cross-connection of tubular busbars according to claim 2, characterized in that, Along the axial direction of the T-type clamp (2), three sets of the first bolt and nut mechanisms are symmetrically arranged on both sides of the axis about the axis. The first bolt and nut mechanisms on each side of the axis are equidistantly arranged along the extension direction of the axis.
4. The fitting for cross-connection of tubular busbars according to claim 1, characterized in that, The two second clamping plates of the horizontal clamp (3) are detached and connected by the second bolt and nut mechanism, and the two second clamping plates are detached and connected by four sets of the second bolt and nut mechanism.
5. The fitting for cross-connection of tubular busbars according to claim 4, characterized in that, Along the axial direction of the horizontal clamp (3) of the tube, two sets of the second bolt and nut mechanisms are symmetrically arranged on both sides of the axis about the axis, and the second bolt and nut mechanisms on each side of the axis are equidistantly arranged along the extension direction of the axis.