Multi-gear adjustable one-code-through windproof fastening device

By using a multi-position adjustable one-code windproof fastening device with adjustable clamp components and cover components, the problem of poor compatibility between insulators of different specifications is solved, achieving a fast and stable connection and improving installation efficiency and safety.

CN224204735UActive Publication Date: 2026-05-05SONGYUAN POWER SUPPLY COMPANY OF STATE GRID JILINSHENG ELECTRIC POWER SUPPLY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SONGYUAN POWER SUPPLY COMPANY OF STATE GRID JILINSHENG ELECTRIC POWER SUPPLY
Filing Date
2025-04-25
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In existing technologies, when power line clamps are used in power systems, the existing power line clamps have poor compatibility when clamping insulators of different specifications, resulting in time-consuming and labor-intensive installation. They also cannot flexibly handle insulators of different specifications, affecting installation efficiency and line safety.

Method used

The device employs a multi-position adjustable one-code windproof fastening device, including a clamp assembly and a cover assembly. The clamp assembly consists of a first clamp and a second clamp hinged together by a linkage head, and is equipped with adjustable fasteners and a cover assembly to achieve flexible clamping of the insulator.

Benefits of technology

It enables rapid and stable connection of insulators of different specifications, improves installation efficiency, expands application scenarios, reduces procurement and inventory management costs, and enhances the safety and stability of the line.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224204735U_ABST
    Figure CN224204735U_ABST
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Abstract

The utility model relates to a multi-gear adjustable one-code-through windproof fastening device. The multi-gear adjustable one-code-through windproof fastening device comprises a hoop assembly and a gland assembly. The hoop assembly comprises a first hoop, a second hoop and a linkage head. The gland assembly comprises a gland body and a wire pressing plate, the gland body is composed of a gland base plate, a first side wing and a second side wing, a fastening groove is formed in the second side wing along the end of the second side wing, a fastening piece is arranged on the outer arc wall of the free end of the first hoop, and a plurality of limiting grooves are formed in the outer edge of the fastening piece; the fastener comprises a locking screw and a locking head arranged on the locking screw in a screwed mode, and the first hoop, the second hoop and the second side wing can be locked together through the fastener. According to the cable clamp, rapid and stable connection between a cable and an insulator can be achieved, the cable clamp adopts an adjustable double-hoop structure, the clamping range of the hoops can be flexibly adjusted according to the actual size of the insulator, and the adaptation problem of insulators of different specifications is effectively solved.
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Description

Technical Field

[0001] This utility model relates to the field of power line clamp technology, specifically to a multi-position adjustable one-code windproof fastening device. Background Technology

[0002] Insulators, as key components in overhead lines, play a dual role in power transmission systems. On one hand, they must possess excellent electrical insulation properties to withstand high voltages during line operation, preventing current leakage to towers or other grounding components and avoiding electric shock accidents and power loss. The main function of wire clamps is to securely fix the high-voltage line to the top of the insulator. Existing common power clamps are formed directly during the clamping process; that is, when two clamps hold the top of the insulator, two opposing wire clamps on top also hold the high-voltage line, and then they are fixed with bolts. However, because this type of power clamp requires the simultaneous installation of both clamp halves during use, it is time-consuming, labor-intensive, and inefficient. To address this problem, a power line clamp for insulator connection has been proposed (Chinese patent document publication number CN211183307U). It includes a left clamp body and a right clamp body hinged together at the top and positioned opposite each other. Both the left and right clamp bodies have an integrally formed upper clamping section, a lower clamping section, and an end connecting section connecting the lower part of the upper clamping section and the side of the lower clamping section. The upper clamping section has outwardly protruding arc-shaped clamping arms. The arc-shaped clamping arms of the left and right clamp bodies are positioned opposite each other, creating a space between the two arc-shaped clamping arms to clamp the cable. The lower clamping section has outwardly protruding arc-shaped clamping arms. The arc-shaped clamping arms of the left and right clamp bodies are positioned opposite each other, creating a space between the two arc-shaped clamping arms to clamp the top of the insulator. A bolt passes between the end connecting sections of the left and right clamp bodies. This clamp can quickly fix cables and insulators, and has the advantages of simple structure, convenient assembly, and improved labor efficiency.

[0003] The aforementioned clamps hold insulators via left and right clamping bodies, but the fixed-size clamping cavity has several shortcomings. Insulators in power systems come in a variety of specifications; insulators of different voltage levels and types vary significantly in size and shape. A fixed-size clamping cavity is difficult to adapt, limiting its application scenarios and increasing selection costs. In complex installation and maintenance scenarios, it cannot flexibly address insulator replacement needs, affecting emergency repair progress. Furthermore, size mismatches can lead to insulator swaying and wear, loosening of connections, or even subjecting the insulator to additional stress, causing damage and threatening line safety. Simultaneously, companies need to purchase multiple models of clamps, increasing procurement and inventory management costs and resulting in resource waste. Utility Model Content

[0004] The purpose of this utility model is to solve the above-mentioned technical problems by providing a multi-level adjustable one-code windproof fastening device.

[0005] To address the shortcomings of the aforementioned technical problems, the present invention adopts the following technical solution: a multi-position adjustable one-code windproof fastening device, comprising a clamp assembly and a pressure cap assembly.

[0006] The clamp assembly includes a first clamp, a second clamp, and a linkage head. Both the first clamp and the second clamp are arc-shaped structures. One end of both the first clamp and the second clamp is hinged to the linkage head. The free end of the first clamp is provided with a fastening plate, and the free end of the second clamp is provided with a fastener.

[0007] The cap assembly includes a cap body and a pressure plate. The cap body is composed of a cap base plate, a first side wing, and a second side wing. The first side wing and the second side wing are disposed opposite to each other on the side of the cap base plate. The first side wing is hinged to the linkage head, and the hinge axis of the first side wing is perpendicular to the hinge axis of the first clamp and the second clamp. The second side wing has a fastening groove along its end. The pressure plate is disposed in the middle of the inner side of the cap base plate.

[0008] The fastening plate is disposed on the outer arc wall of the free end of the first clamp, and multiple limiting grooves are provided on the outer edge of the fastening plate;

[0009] The fastener includes a locking screw and a locking head screwed onto the locking screw. One end of the locking screw is hinged to the outer arc wall of the free end of the second clamp. The fastener can lock the first clamp, the second clamp, and the second side wing together.

[0010] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the free end of the second clamp is provided with a hinge seat on the outer arc wall, the hinge seat is provided with a hinge shaft, one end of the locking screw is connected to a hinge ring, and the hinge ring is sleeved on the hinge shaft.

[0011] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: a baffle is provided at the outer end of the second side wing.

[0012] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the end face of the pressure plate away from the pressure cover base plate is provided with an arc-shaped pressure groove, and the length direction of the pressure groove is parallel to the hinge axis of the first clamp and the second clamp.

[0013] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the pressure plate is fixed to the pressure cover base plate by bolts, and the pressure cover base plate is provided with countersunk holes.

[0014] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the locking head includes a locking nut and a knob sleeved on the outside of the locking nut.

[0015] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the first clamp, the second clamp, and the pressure cap assembly are all made of polytetrafluoroethylene plastic.

[0016] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the first clamp, the second clamp, and the pressure cover assembly are all provided with several weight reduction holes.

[0017] As a further optimization of the multi-position adjustable one-code windproof fastening device of this utility model: the inner arc walls of the first clamp and the second clamp are provided with anti-slip texture.

[0018] This utility model has the following beneficial effects: The wire clamp of this utility model can realize a quick and stable connection between the cable and the insulator, greatly improving the efficiency of installation work. The wire clamp adopts an adjustable double clamp structure, achieving a "one-size-fits-all" effect, allowing users to flexibly adjust the clamping range according to the actual size of the insulator. It not only effectively solves the compatibility problem of insulators of different specifications, but also greatly expands the application scenarios of the wire clamp, enabling precise and reliable installation of both standard-sized and special-specification insulators. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the windproof fastening device of this utility model. Figure I ;

[0020] Figure 2 This is a schematic diagram of the overall structure of the windproof fastening device of this utility model. Figure II ;

[0021] Figure 3 This is a schematic diagram of the overall structure of the windproof fastening device of this utility model. Figure III ;

[0022] Figure 4 This is a schematic diagram of the overall structure of the windproof fastening device of this utility model. Figure IV ;

[0023] Figure 5 This is a schematic diagram of the overall structure of the windproof fastening device of this utility model. Figure V ;

[0024] Marked in the image:

[0025] 1. First clamp;

[0026] 2. Second clamp;

[0027] 3. Fastening plate;

[0028] 4. Fasteners;

[0029] 401. Locking screw;

[0030] 402. Locking head;

[0031] 5. Gland body;

[0032] 501. Gland substrate;

[0033] 502, First Flanking Wing;

[0034] 503, Second Flanking Wing;

[0035] 6. Wire clamp;

[0036] 7. Fastening groove;

[0037] 8. Limiting groove;

[0038] 9. Edge guard. Detailed Implementation

[0039] To better understand this utility model, the following embodiments further illustrate the content of this utility model, but the content of this utility model is not limited to the following embodiments.

[0040] As shown in the figure: A multi-position adjustable one-code windproof fastening device includes a clamp assembly and a pressure cap assembly.

[0041] The clamp assembly includes a first clamp 1, a second clamp 2, and a linkage head. Both the first clamp 1 and the second clamp 2 have an arc-shaped structure, which allows for a better fit to the shape of the insulator and achieves stable clamping. One end of both the first clamp 1 and the second clamp 2 is hinged to the linkage head.

[0042] The free end of the first clamp 1 is provided with a fastening piece 3, and the free end of the second clamp 2 is provided with a fastener 4.

[0043] The first clamp 1 and the second clamp 2 can rotate around the hinge axis. When the free ends of the first clamp 1 and the second clamp 2 are connected, an annular closed clamping cavity is formed, which can clamp the insulator.

[0044] The cap assembly includes a cap body 5 and a pressure plate 6. The cap body 5 consists of a cap base plate 501, a first side wing 502, and a second side wing 503. The first side wing 502 and the second side wing 503 are disposed opposite each other on the side of the cap base plate 501, and together with the cap base plate 501, they form a stable structural frame. The first side wing 502 is hinged to the linkage head, and the hinge axis of the first side wing 502 is perpendicular to the hinge axes of the first clamp 1 and the second clamp 2. The second side wing 503 has a fastening groove 7 along its end. The pressure plate 6 is disposed in the middle of the inner side surface of the cap base plate 501. The pressure plate 6 is fixed to the cap base plate 501 by bolts. To ensure the flatness and stability of the bolt installation, the cap base plate 501 is provided with corresponding countersunk holes. The end face of the pressure plate 6 away from the pressure cover substrate 501 is provided with an arc-shaped pressure groove. The length direction of the pressure groove is parallel to the hinge axis of the first clamp 1 and the second clamp 2. The arc-shaped pressure groove allows the pressure plate 6 to better fit the shape of the wire when pressing the wire, increasing the contact area and improving the stability of the pressure, while also effectively avoiding damage to the wire.

[0045] The fastening plate 3 is disposed on the outer arc wall of the free end of the first clamp 1, and multiple limiting grooves 8 are formed on the outer edge of the fastening plate 3. The multiple limiting grooves 8 are evenly distributed along their length direction, and each limiting groove 8 represents a gear position.

[0046] Fastener 4 includes a locking screw 401 and a locking head 402 screwed onto the locking screw 401. The locking head 402 includes a locking nut and a knob sleeved on the locking nut, allowing for manual rotation by the operator to tighten and loosen the screw. One end of the locking screw 401 is hinged to the outer arc wall of the free end of the second clamp 2. Specifically, the outer arc wall of the free end of the second clamp 2 is provided with a hinge seat, and a hinge shaft is provided on the hinge seat. One end of the locking screw 401 is connected to a hinge ring, which is sleeved on the hinge shaft. Fastener 4 can lock the first clamp 1, the second clamp 2, and the second side wing 503 together.

[0047] The specific locking method is as follows: Connect the free ends of the first clamp 1 and the second clamp 2 and put them on the top of the insulator to be installed. Select the appropriate limiting groove 8 according to the actual size of the insulator. At the same time, press the cover assembly down and turn the locking screw 401 so that the locking screw 401 is inserted into the limiting groove 8 and the fastening groove 7 of the second side wing 503. Then rotate the locking head 402. As the locking head 402 moves down, it squeezes the second side wing 503 and the fastening plate 3 to complete the locking between the three.

[0048] A retaining edge 9 is provided at the outer end of the second side wing 503. After locking, the retaining edge 9 can prevent the locking screw 401 from rotating, thus preventing it from coming out of the limiting groove 8 and the fastening groove 7 and causing locking failure.

[0049] The first clamp 1, the second clamp 2, and the pressure cap assembly are all made of polytetrafluoroethylene (PTFE). The inner arc walls of the first clamp 1 and the second clamp 2 are provided with anti-slip textures. PTFE has excellent corrosion resistance, weather resistance, and self-lubricating properties, enabling long-term stable use in harsh outdoor environments, reducing maintenance costs. Its self-lubricating properties also facilitate relative movement between components. Furthermore, to reduce the overall weight of the device and improve installation and transportation convenience, several weight-reducing holes are provided on the first clamp 1, the second clamp 2, and the pressure cap assembly. These weight-reducing holes effectively reduce the weight of the device without affecting its structural strength. The anti-slip textures on the inner arc walls of the first clamp 1 and the second clamp 2 increase the friction between the clamp and the insulator, further improving clamping stability, preventing the insulator from sliding within the clamp, and ensuring the insulator's fixed position during power transmission.

[0050] The specific embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above, and those skilled in the art can make various modifications or variations within the scope of the claims, which do not affect the substantive content of this utility model.

Claims

1. A multi-position adjustable one-code windproof fastening device, characterized in that: Including clamping assemblies and pressure cap assemblies; The clamp assembly includes a first clamp (1), a second clamp (2) and a linkage head. Both the first clamp (1) and the second clamp (2) are arc-shaped structures. One end of the first clamp (1) and the second clamp (2) are hinged to the linkage head. The free end of the first clamp (1) is provided with a fastening plate (3), and the free end of the second clamp (2) is provided with a fastener (4). The cap assembly includes a cap body (5) and a pressure plate (6). The cap body (5) is composed of a cap base plate (501), a first side wing (502) and a second side wing (503). The first side wing (502) and the second side wing (503) are disposed opposite to each other on the side of the cap base plate (501). The first side wing (502) is hinged to the linkage head, and the hinge axis of the first side wing (502) is perpendicular to the hinge axis of the first clamp (1) and the second clamp (2). The second side wing (503) has a fastening groove (7) along its end. The pressure plate (6) is disposed in the middle of the inner side surface of the cap base plate (501). The fastening plate (3) is set on the outer arc wall of the free end of the first clamp (1), and multiple limiting grooves (8) are opened on the outer edge of the fastening plate (3); The fastener (4) includes a locking screw (401) and a locking head (402) screwed on the locking screw (401). One end of the locking screw (401) is hinged to the outer arc wall of the free end of the second clamp (2). The fastener (4) can lock the first clamp (1), the second clamp (2) and the second side wing (503) together.

2. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: The free end of the second clamp (2) is provided with a hinge seat on the outer arc wall, and a hinge shaft is provided on the hinge seat. One end of the locking screw (401) is connected to a hinge ring, and the hinge ring is sleeved on the hinge shaft.

3. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: A retaining edge (9) is provided at the end of the outer side of the second side wing (503).

4. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: The end face of the pressure plate (6) away from the pressure cover substrate (501) is provided with an arc-shaped pressure groove, and the length direction of the pressure groove is parallel to the hinge axis of the first clamp (1) and the second clamp (2).

5. The multi-position adjustable one-code windproof fastening device as described in claim 4, characterized in that: The pressure plate (6) is fixed to the pressure cover base plate (501) by bolts, and the pressure cover base plate (501) is provided with corresponding countersunk holes.

6. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: The locking head (402) includes a locking nut and a knob sleeved on the outside of the locking nut.

7. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: The first clamp (1), the second clamp (2), and the pressure cap assembly are all made of polytetrafluoroethylene plastic.

8. The multi-position adjustable one-code windproof fastening device as described in claim 7, characterized in that: The first clamp (1), the second clamp (2), and the pressure cap assembly are all provided with several weight-reducing holes.

9. The multi-position adjustable one-code windproof fastening device as described in claim 1, characterized in that: The inner arc walls of the first clamp (1) and the second clamp (2) are provided with anti-slip texture.

Citation Information

Patent Citations

  • Power wire clamp for insulator connection

    CN211183307U